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Nilachal Refractories Limited
Refractory Capability Presentation
manufacturing unit
NRL SIRMA Nilachal Refractories Ltd.
INFORMATION ON MANUFACTURING PLANT
COMPANY LOCATION & ADDRESS : Nilachal Refractories Limited Ipitata Nagar, Dhenkanal, Orissa, India Pin 759025 PRODUCTION CAPACITY : Alumina Bricks (33-90%) Al2O3 Bricks 1800-
2000 TPM
: Dry Barrier & Bedding Mix 2000 TPM : Castables 500 TPM : Mortar & Other Monolithic 500 TPM
QUALITY CONTROL SYSTEM : Quality Assurance Plan (QAP) of NRL SIRMA
QUALITY MANAGEMENT SYSTEM : ISO 9001 (2008) CERTIFICATION
ENVIRONMENT POLICY : Environment Policy of NRL SIRMA
SUPPLY FROM : Single Manufacturing Unit
Nilachal Refractories Limited Ipitata Nagar, Dhenkanal, Orissa, India Pin 759025
QUALITY : Gauranteed Offer for Quality
DELIVERY : As per customer requirement
1. BRICKS & SHAPES
Present Capacity 20,000 MT
per annum Under process for capacity augmentation up to 35,000 to 40,000 MT per annum
2. MONOLITHICS
Ramming Mass @ 24,000 MT per annum
Castables (including Precast) & Mortars @ 12,000 MT per annum
3. PRECAST & PRE FIRED
(PCPF) Shapes
Fireclay & High Alumina Bricks
Mullite Bricks
Chemically Bonded Bricks
Phosphate Bonded Bricks / Shapes
Abrasion Resistance Bricks
Shaped Refractories, including Ceramic Anchors, Nozzles, etc.
Hollowware, including Checkers
for BF Stoves and Coke Ovens
Precision Bottom Pouring Shapes
Refractories for special steel castings
All Complex shapes; Pneumatically Rammed / Hand Moulded
1.
2.
High Purity, Medium Purity and Special Quality Dense Castables
Low Cement and Ultra Low cement Castables
Self Flowing Castables
Gunning Castables
High Alumina Plastic Masses
Ramming Mixes
Dry Vibratable Mix for Al Pot Cell
Bedding Material for Al Pot Cell
Refractory Mortars & Coatings
Ceramic & Air Setting Mortars
ABF Flue wall Top Blocks
Re-heating Furnace Floor & Tracks
Coke Oven Door Shapes
Blast Furnace Skimmer Blocks
Burner Blocks for Blast Furnace Stoves and several Other Furnaces
Seating Block & Seating Sleeves for Porous Plugs
Ladle Slide Gate Well Blocks
3. precast & prefired (PCPF) shapes
Tunnel Kiln
Gas Ring Kiln
Mechanical & Pneumatic Presses
1000T Automatic Hydraulic Presses (SACMI)
Mixer Machines
Comprehensive Crushing & Grinding Unit
- Jaw Crushers
- Roll Crusher
- Ring-Roller Mills
- Ball Mills
- Impact mills
- Vibro Mill
- Magnetic Seperator
- Seiving Units
Shaft Kilns
Batch Driers
manufacturing facility
laboratory equipment
Creep Testing Machine
XRD machine
PCE furnace (ORTON)
RUL Furnace
CCS Testing Machine
Abrasion Resistant Testing machine
Porosimeter
Spectrometer
Thermo Elastic & Bend Testing Machine
Classical Elemental Analysis Method
Laboratory Drier
Laboratory Furnace
Mixer machine (Eirch)
Iron & Steel Industry Pelletizing Plant Blast Furnace & Stoves Coke Making Plant (Recovery & Non-recovery type) Lime Kiln Torpedo Ladle Steel Ladle Re-heating Furnace
Aluminium Industry Anode Baking Furnace Electrolytic Cells Ladles & Melting Holding Furnaces Cast House
Cement Industry
Non Ferrous Industry Incinerator Pet Coke Calciner in Carbon Industry Zinc & Related Industries Ceramic Industry including Kiln Furniture etc..
Major Application Area catered through NRL SIRMA’s Indigenous Product Range
Customer Name Application Area
Tata Steel_Jamshedpur ‘F’ Blast Furnace, Torpedo Ladle
Tata Steel_Kalinganagar Coke Oven Battery 10 & 11
Larsen & Toubro Blast Furnace, Coke Oven
Bhushan, Jharsuguda & Angul BF, Coke Oven, Ladle
JSL Stainless, Jajpur Road EAF, Ladle
Tenova Reheating Furnace (Rourkela)
JSPL ,Barbil Palletising Plant
JSW,Bellery Corex I & II
Tata Metaliks Limited BF Stove & ladle
SLR Steel, Karnatak Blast Furnace
MSP Metaliks, Orissa Blast Furnace and Stoves
Brahmaputra Carbon Calcining Furnace
Goa Carbon Calcination Furnace
Major Client List
Customer Name Application Area
Petro Carbon & Chemicals Pvt. Ltd. Calcination Furnace
Neo Carbon & Bihar Carbon Calcination Furnace
Fives Stein Group Reheating Furnace
Wesman Engg Co. Pvt Ltd Reheating Furnace
NALCO Smelter
BALCO Pot Lining
HINDACO ABF, Pot Lining
VEDANTA Pot Lining, ABF
OVERSEAS CUSTOMER
Himisho Steel,Syria Mini steel Plant entire requirement
Raffmetal , Italy Ladle Bricks
USA BRO bricks, Kiln car refractories
Australia Kiln Car Refractories
Canada Kiln car Refractories
Major Client List
outsourcing capability
outsourcing capability : A Brief Overview
Iron & Steel Industry
Cement Industry
Aluminium Industry
Non-ferrous Industry
Glass Industry
NRL SIRMA has a successfully established reliable outsourcing facilities in India & China for wide range of refractory products beyond its own manufacturing range. Thus it is advantageously placed to serve the following industries :
outsourcing capability : A Brief Overview
Coke Plant
Lime Plant
Blast Furnace
Torpedo Ladle
Steel & Pig Iron Ladle
Hot Metal Mixer
LD Convertor
RH Degasser
Slide Gate Plates
Ladle & Tundish Nozzle
Gas Purging Plugs
IRON & STEEL INDUSTRY
Sourcing Country
COKE PLANT Silica Bricks
China
LIME PLANT Magnesite & Mag-Chrome Bricks for Maerz /Cimprogetti/ Vertical Shaft Kilns/Rotary Kilns etc
India & China
Blast Furnace Taphole Clay & Trough Castable, SiC Blocks, Alumina Ceramic Tiles
China
TORPEDO & STEEL LADLE Alumina-SiC-C Brick , Magnesia -C Brick
India & China
HOT METAL MIXER Magnesite Brunt Brick
India & China
outsourcing capability : A Brief Overview
Sourcing Country
LD CONVERTOR Magnesia -C Bricks
China
RH De-GASSER Direct Bonded Mag -Chrome Bricks
India & China
SLIDE GATE PLATES Interstop, Flocon , Saflow System
India & China
LADLE & TUNDISH NOZZLE 75 to 95% Al2O3 based, > 95% MgO based Ladle Nozzle; 60-95% Zircon based Tundish Nozzle
India & China
GAS PURGING PLUG Directional & Random , 95% MgO based or 95% Al2O3 based
India & China
outsourcing capability : A Brief Overview
Sourcing Country
POT LINING SiC Blocks & Insulating Bricks
China
outsourcing capability of NRL SIRMA : A Brief Overview
ALUMINIUM INDUSTRY
CEMENT INDUSTRY Sourcing Country
Mag-Al Spinel Bricks, Mag Chrome, Burnt Magnesite Bricks
China
Non FERROUS INDUSTRY Sourcing Country
Direct Bonded Mag Chrome Bricks India & China
THERMAL POWER PLANT Sourcing Country
Alumina Ceramic Tiles China
GLASS INDUSTRY Sourcing Country
Silica Bricks China
30 – D, Jawaharlal Neheru Road Kolkata 700016 , India Tel: + 91 33 4026 5000, 2229 8566 Fax: + 91 33 2249 9511 Email: [email protected]