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Reference Design Cookbook II Power Management Products 2Q 2006 Technology for Innovators TM

Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

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Page 1: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Reference Design Cookbook IIPower Management Products

2Q 2006

Technology for InnovatorsTM

Page 2: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

2 Reference Design Cookbook

Welcome to TI Power Management’s Second in a Series of Reference Design Cookbooks

Device Quick Search Tool

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

Welcome to TI’s latest Power Management Cookbook! Based on popular demand and distribution of over 20,000copies of the first Reference Design Cookbook, we are happy to bring you Issue 2. This is a collection of completepower solutions and design documentation from TI’s extensive library of reference designs and evaluation modules(EVMs) available to our customers. It includes input from Robert Kollman, his Design Services team and TIApplications Engineers.

TI has hundreds of other reference designs that may be found at: www.ti.com/powerreferencedesigns. If youwant to view more of these, please check this website. It is frequently updated with new circuits. If you would liketo access the first issue of the Cookbook from 2005, please download at the URL referenced above, or request acopy by calling; 972-644-5580 and mention Lit #: SLUB009.

TI hopes you enjoy these “recipes”, and that this Cookbook will help simplify and streamline your power supplydesigns.

Check out TI’s Power Quick Search Toolfor recommended power solutions across DC/DC Conversion and PWM Controller products based on user input criteria.

power.ti.com

device quick search

Device Quick Search

Input*Nominal Vin (V)

*Min Vin (V) *Max Vin (V) Vout (V) Iout (A)

Vout (V)

Search for isolated solutions

*Either Nominal OR both Min and Max is Required

Search for devices with more than two outputs

Iout (A) Output 1

OR Output 2

Search

Page 3: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

Reference Design Cookbook

Table of Contents

3

Inside

Converter Design Topology VIN VOUT IOUT (A) Part Number Page

Synchronous Boost 0.9 to 6.5 1.8 to 5.5 0.5 TPS61020 4

Synchronous Buck 3.8 to 17.0 3.3 1.5 TPS62111 6

Synchronous Buck 3.1 to 3.5 1.8 3.0 TPS54317 8

Synchronous Buck 6.0 to 18.0 3.3 3.0 TPS54356 10

Synchronous Buck 4.25 to 5.75 3.3 20.0 TPS40021 12

Synchronous Buck 5.5 1.0 4.0 TPS40040 14

Synchronous Buck 12.0 1.8 5.0 TPS40100 16

Synchronous Buck 10.0 to 14.0 1.5 10.0 TPS40190 18

Dual Synchronous Buck 6.5 to 15.0 3.3, 1.5 15.0, 10.0 TPS5124 20

Dual Synchronous Buck with Regulator 4.75 to 5.25 1.22, 3.3, 2.5 2.0, 2.0, 0.3 TPS75003 22

Non-Synchronous Buck 10.8 to 33.0 3.6 3.0 TPS40200 24

Non-Synchronous Buck 4.5 to 8.0 1.4 1.6 TPS40222 26

Non-Synchronous Buck 10.8 to 19.8 5.0 3.0 TPS5430 28

Multi-Channel Buck for DDR 12.0 2.5, 0.4 6.0, 3.0 TPS51116 30

Isolated Flyback for Power over Ethernet 34.0 to 57.0 12.0 1.0 TPS23750 32

Isolated Active Clamp –48.0 12.0 10.0 UCC2897 34

Boost Converter 4.5 to 5.5 12.0 1.0 UCC3807 36

Synchronous Battery-Pack Charger 13.0 to 24.0 12.0 to 19.2 0 to 6.0 bq24721 38

Digital Half Bridge 36.0 to 75.0 12.0 8.0 UCD8220 40

TI has many other reference designs that may be found at: www.ti.com/powerreferencedesigns

Page 4: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

4 TPS61020

Synchronous Boost Converter for Battery-Powered Applications

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 0.9 6.5 V

Output Voltage 1.8 5.5 V

Output Current 500 mA

Output Ripple Voltage VIN = 1.2 V; IO = 100 mA; PWM Mode 16 mVPP

VIN = 1.2 V; IO = 10 mA; PFM Mode 18 mVPP

Efficiency VIN = 3.0 V; IO = 250 mA 96 %

VIN = 1.4 V; IO = 300 mA 85 %

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS61020

Evaluation Module TPS61020EVM

VOUT3.3 V Up to200 mA

Low Battery

1.5

Output

0.9 V to6.5-V Input

C110 µF

L16.8 µH

SW VOUT

FB

LBO

PGND

VBAT

ENLBI

PS

GND

TPS61020

C22.2 µF

C347 µF

Description

The TPS6102x family of synchronous boost converters provides a solution for productspowered by either a one-cell, two-cell, or three-cell alkaline, NiCd or NiMH, or one-cellLi-Ion or Li-Polymer battery. Output currents can go as high as 200 mA while using a single-cell alkaline discharged down to 0.9 V. It can also be used for generating 5 V at 500 mA from a 3.3-V rail or Li-Ion battery. The boost converter is based on a fixed frequency, pulse-width-modulation (PWM) controller using a synchronous rectifier toobtain maximum efficiency. At low load currents the converter enters the Power SaveMode to maintain high efficiency over a wide load current range.

The TPS6102x devices keep the output voltage regulated even when the input voltageexceeds the nominal output voltage. The output voltage can be programmed by anexternal resistor divider, or is fixed internally on the chip. The converter can be disabledto minimize battery drain. During shutdown, the load is completely disconnected fromthe battery.

Page 5: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS61020

Synchronous Boost Converter for Battery-Powered Applications

5

IO – Output Current - mA1 10 100 1000

Effic

ienc

y –

%100

90

80

70

60

50

40

30

20

10

0

VBAT = 2.4 VVBAT = 1.8 V

VBAT = 0.9 V

VO = 3.3 V

VI = 1.2 V,RL = 33 Ω,VO = 3.3 V

t – Time – 1 µs/div

Indu

ctor

Cur

rent

200

mA

/div

Out

put V

olta

ge20

mV/

div

Effic

ienc

y –

%

100

95

90

85

80

75

70

65

60

55

500.9 1.4 1.9 2.4 2.9 3.4 3.9 4.4 4.9

IO = 100 mA

IO = 10 mA

IO = 250 mA

VO = 3.3 V

VI – Input Voltage – V

VI = 1.2 V,RL = 330 Ω,VO = 3.3 V

Indu

ctor

Cur

rent

100

mA

/div

, DC

Out

put V

olta

ge20

mV/

div,

AC

t – Time – 50 µs/div

Max

imum

Out

put C

urre

nt –

mA

1400

1200

1000

800

600

400

200

0

VO = 3.3 V

VI – Input Voltage – V0.9 1.7 2.5 3.3 4.1 4.9 5.7 6.5

VI = 1.2 V,IL = 100 mA to 200 mA,VO = 3.3 V

Out

put V

olta

ge20

mV/

div,

AC

Out

put C

urre

nt10

0 m

A/d

iv, D

C

t – Time – 2 ms/div

Efficiency vs. Output Current Output Voltage in Continuous Mode

Efficiency vs. Input Voltage

Maximum Output Current vs. Input Voltage Load Transient Response

Output Voltage in Power Save Mode

Page 6: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

6 TPS62111

1.5-A Synchronous Buck Converter with Light Load Efficiency

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 3.8 17 V

Output Voltage 3.201 3.3 3.399 V

Load Current 3.8 V < VIN < 4.3 V 0 500 mA

4.3 V < VIN < 6.0 V 0 1200 mA

6.0 V < VIN < 17 V 0 1500 mA

Output Ripple Voltage VIN = 8.4 V; IO = 100 mA 25 40 mVPP

VIN =8.4 V; IO = 1500 mA 5 10 mVPP

Efficiency VIN =8.4 V; IO = 1 mA 83 %

VIN =8.4 V; IO = 750 mA 90 %

Description

The TPS6211x family of synchronous buck converters with integrated FETs can provideup to 1.5 A of output current from inputs as low as 6 V. The circuit below uses theTPS62111 fixed output voltage option configured to provide 3.3 V and up to 1500 mAwith a 6.8-µH inductor and 22-µF output capacitor. The TPS6211x achieves high efficiency over the entire load current range by switching from traditional pulse widthmodulation (PWM) at high load to pulsed frequency modulation (PFM) or Power SaveMode at light load.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS62111

Evaluation Module TPS62110EVM-001

VO = 3.3 V

CO = 22 µF6.3 V

CI = 10 µF25 V

VI = 3.8 V to 17 V 6.8 µH

1 MΩ

SWVINVIN

VINA

AGND

1 µF

LBI

SYNC

TPS62111

GND GND PGNDPwPd PGND

ENSW

LBC

PG

FB

Page 7: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS62111

1.5-A Synchronous Buck Converter with Light Load Efficiency

7

t – Time = 20 µs/div

VI = 8.4 VVO = 3.3 VILOAD = 150 mA to 1350 mATA = 25° C

IO = 500 mA/div

VO = 50 mV/div

100

0

90

70

40

20

80

50

60

30

10

0.0001 0.001 0.01 0.1 101

Effic

ienc

y –

%

VO - 1.5 VTA = 25° CPFM Mode

4.2 V

5 V

8.4 V

12 V

t – Time = 5 µs/div

CH2 = 5 V/div

CH1 = 20 mV/div

ILOAD = 100 mA, TA = 25° CV1 = 8.4 V, VO = 3.3 V

CH4 = 200 mA/div

t – Time = 2 ms/div

VI = 7.2 V to 12 VVO = 3.3 VILOAD - 800 mATA - 25° C

C2 = 50 mV/div

C1 = 5 V/div

Efficiency vs. Output Current Load Transient

Line Transient Output Ripple

Page 8: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

8 TPS54317

1.1-MHz, Highly Efficient 3-A Buck Converter

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 3.1 3.3 3.5 V

VOUT Set Point 1.8 V

IOUT Range VIN = 3.3V 0 3 A

Operating Frequency 1.1 MHz

Output Ripple 4 mVPP

Efficiency VIN = 3.3 V, = VO = 1.8 V, IO = 0.6 A 90.5 %

Description

The TPS54317 DC/DC converter is designed to provide up to 3 A output from an inputvoltage source of 3 V to 6 V. This device features extended operating frequency range.This evaluation module is designed to demonstrate the small PCB areas that may beachieved when designing with the TPS54317 regulator, and does not reflect the highefficiencies that may be achieved when designing with this part. The switching frequency is set at a nominal 1.1 MHz, allowing the use of a small-footprint 1.5-mH output inductor. The high- and low-side MOSFETs are incorporated inside the TPS54317package along with the gate-drive circuitry. The low drain-to-source on resistance of the MOSFETs allows the TPS54317 to achieve high efficiencies and helps to keep the junction temperature low at high output currents. The compensation components areprovided external to the IC, and allow for an adjustable output voltage and a customiz-able loop response. Additionally, the TPS54317 provides a full feature set including programmable undervoltage lockout, synchronization, adjustable switching frequency,enable, and power-good functions.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS54317

Evaluation Module TPS54317EVM-159

+

VOUT J2

JP3

PU

GND

1

2

1 Open

C7150 pF

C63300 pF

R36.81 kΩ

C2100 µF

C10100 µF

C111000 pF

C3

0.047 µF

R6

10 k

R29.76 kΩ

+VINGND

21

J1 VIN

1

123456789101112

242322212019181716151413

COMPPWRGD

BOOTPHPHPHPHPHPHNC

PGNDPGND

VSNSAGNDRTNCSYNCSS/ENVBIASVINVINVINPGNDPGND

TP4

TP5

TP1

TP6PwrGd

TP2

JP1

JP2

U1TPS54317RHF

PwPd

C8

2200 pF

R5

442 Ω

R7

0

L11.5 µH

C1150 µF

C910 µF

C40.1 µF

C5

SS/ENA

GND

GND

VIN

SYNC550 kHz350 kHz R4

41.2 kΩ

R1

10 kΩ

TP3

VIN

Page 9: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS54317

1.1-MHz, Highly Efficient 3-A Buck Converter

9

Effic

ienc

y - %

IO – Output Current A

75

80

85

90

95

100

0 0.5 1 1.5 2 2.5 3 3.5

VI = 3 V

VI = 4 V

VI = 5 V

VI = 6 V

1 ms/div

VOUT = 20 mV/div (ac Coupled)

IOUT = 1 A/div, .75 A to 2.2 A step

Out

put V

olta

ge V

aria

tion

- %

IO – Output Current – A

–0.3

–0.2

–0.1

0

0.1

0.2

0.3

0 0.5 1 1.5 2 2.5 3

Gai

n

Phas

e °C

f – Frequency – Hz10 1M100 1k 10k 100k

0

60 180

0

0

0

10

20

30

40

50

0

0

30

60

90120

150Phase

Gain

Out

put V

olta

ge D

evia

tion

- %

VI – Input Voltage – V

-0.3

-0.2

-0.1

0

0.1

0.2

0.3

3 4 5 6

IO = 3 A

IO = 1.5 A

IO = 0 A

5 ms/div

VOUT = 1 V/div

VIN = 1 V/div

Efficiency vs. Output Current Load Transient Response

Load Regulation

Line Regulation Power Up, VOUT Relative to VIN

Measure Loop Response

Page 10: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

10 TPS54356

12-V to 3.3-V, 3-A Buck Converter Input with Bi-Directional Synchronization

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage 6.0 12.0 18.0 VOutput Voltage Set Point 3.3 VOutput Current Range VIN = 6 V to 18 V 0 3 ASwitching Frequency 500 kHzOutput Ripple Full Load 5 10 mVPPMax Efficiency VIN = 6.0 V, VOUT = 3.3 V, IOUT = 0.5 A 92 %

Description

The TPS54356 DC/DC converter is designed to provide up to 3-A output from an inputvoltage source of 6 to 10 V. This evaluation module is designed to demonstrate thesmall PCB areas that may be achieved when designing with the TPS54356 regulator,and does not reflect the high efficiencies that may be achieved when designing withthis part. The switching frequency is set at a nominal 500 kHz, allowing the use of a relatively small footprint 22-µH output inductor. The high-side MOSFET is incorporatedinside the TPS54356 package along with gate drive circuitry for an external synchronousFET. The low drain-to-source on resistance of the MOSFET allows the TPS54356 toachieve high efficiencies and helps to keep the junction temperature low at high outputcurrents. The compensation components are provided internal to the IC. The TPS54356is a full featured device including programmable under-voltage lockout, bidirectionalsynchronization, adjustable switching frequency, enable and power good functions.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS54356

Evaluation Module TPS54356EVM-058

+

TP4

TP5

12

PU01

J1VINGND

12

J3 1 17

12345678

161514131211109

2

J4

TP9 TP10

TP8

TP7

L122 µF

C30.1 µF

U1TPS54356PWP

R104.7

R90

C111500 pF

C41.0 µF

R12Open

R11Open

R4Open

R7Open

R6OpenC9

10 µFC1100 µF

R810.0 k

C6Open

D1MBRS340T3Q1

Si4888DY

TP6

TP33.3 V

C100.1 µF

C3100 µF

C2330 µF

TP1 TP2

1Back Side

123

5678

4

2

J2 VOUTGND

+

VINVINUVLOPWRGDRTSYNCENACOMP

BOOTPHPH

LSGVBIASPGNDAGND

VSENSEPwPd

UVLO RT

Pull Up 3.3 or 5 V

VIN 4.5 to 20 V Max6 to 18 V Nom

Power Good

J4 Open = EnableJ4 Closed = DisableJ3 = Bidirectional Synchronization J3 = Output if R4 open or shortJ3 = Input if R4 69 kΩ to 215 kΩ

SYNC SS / ENA

Page 11: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS54356

12-V to 3.3-V, 3-A Buck Converter Input with Bi-Directional Synchronization

11

50

55

60

65

70

75

80

85

90

95

100

0 1 2 3 4

VI = 6 V

IO – Output Current – A

Effic

ienc

y –

%

VI = 12 V

VI = 18 V

t – Time = 2 ms/div

VI = 5 V/div

VO = 2 V/div

V(PWRGD) = 2 V/div

IO – Output Current – A0 1 2 3 4

VI = 12 V

VI = 6 V

VI = 18 V

Out

put V

olta

ge C

hang

e –

%

0.3

0.2

0.1

0

–0.1

–0.2

–0.3t – Time = 2 ms/div

VI = 5 V/div

VO = 2 V/div

V(PWRGD) = 2 V/div

t – Time = 200 µs/div

IO = 1 A/div

VO = 50 mV/div (AC Coupled)

Efficiency vs. Output Current Power Up with Tracking

Load Regulation

Load Transient

Power Down with Tracking

Page 12: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

12 TPS40021

Synchronous Buck Converter Delivers 20 A from Standard 5-V Input

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage 4.25 5 5.75 VOutput Voltage 3.25 3.3 3.35 VLoad Current 0 20 ASwitching Frequency 255 300 345 kHzOutput Ripple Voltage VIN = 5 V; IO = 20 A 20 30 mVPP

Efficiency VIN = 5 V; IO = 20 A 91 %VIN = 5 V; IO = 10 A 95 %VIN = 5 V; IO = 1 A 90 %

Description

This is a synchronous buck design that uses the TPS40021 to generate a 3.3-V output at up to 20 A from a 5-V input. The TPS40021 is a low-input voltage synchronous buckcontroller with integrated N-channel MOSFET drivers and Predictive Gate Drive™technology for high efficiency in a small footprint. A user-programmable operating frequency and synchronization input make the TPS40021 a versatile device that can be used in a wide variety of applications. The focus for this design was to generate alow-voltage/high-current output from a standard 5-V input.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS40021

Reference Design PMP1050

12

VIN

VINTP9

TP2

TP7

TP14.5 V to 5.5 V Input

VIN GND

R142.61 kΩ0603

R7121 kΩ

J1

VOUT

3.3 V @ 20 AGND

+

+ +

TP5

TP6

2

1

+ 1

2

1

2

+ 1

2C9

150 µFC10

150 µFC11

150 µFC14

10 µF1210

D

12345678

ILIM/SYNCVDDOSNSFBCOMPSS/SDRTSGND

BT1HDRV

SWBT5

PVDDLDRV

PGNDPGD

161514131211109

S

J2

Q5Si7880Dp

Q1Si7858DP

C347 µF1210

C447 µF1210

C547 µF1210

U1TPS40021PWP

+ +

TP8

TP10

TP3

C190.022 µF

0603

TP4L1B1

2.2 µH

D

G

G

S

17PwPd

R1210 kΩ

R603

R1149.9

0603

R1010 kΩ

0603C23

2700 pF

0603

R132 kΩ

0603

R911.8 kΩ

0603

C223300 pF

0603

C24133 pF

0603

R80

603

R4

0

R3

0603

C61 µF

C603R11 kΩ0603R2

10 kΩ0603

R62.61 kΩ0603

C121 µF0603

C131 µF

C2110 µF

Page 13: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS40021

Synchronous Buck Converter Delivers 20 A from Standard 5-V Input

13

Effic

ienc

y –

%

IO – Output Current – A

0

10

20

30

40

50

60

70

80

90

100

0 2 4 6 8 10 12 14 16 18 20

3

3

4.1 ms100m V

4

0.0m V

3.1 ms10.0 A

2.19 A

Gai

n –

dB

Phas

e - °

f – Frequency – Hz

0

10

20

30

40

50

60

Phase

Gain

100 1k 200k10k

180

150

90

30

0

60

120

100k

IO – Output Current – A

I O –

Out

put V

olta

ge -

V

3.25

3.27

3.29

3.31

3.33

3.35

3.37

3.39

3.41

3.43

3.45

1 3 5 7 9 11 13 15 17 19 21

45 µs20.0m V

4

1.2m V

Efficiency (VIN = 5 V) Transient Response (VIN = 5 V, IOUT = 0 A to 15 A)Channel 3 = Output Current, Channel 4 = Output Voltage

Loop Response (VIN = 5 V, IOUT = 20 A)

Output Voltage Ripple (VIN = 5 V, IOUT = 20 A)

Output Voltage Precision

Page 14: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

14 TPS40040

Cost-Optimized Synchronous Buck Converter Provides 4 A from 5.5 V

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 5.5 V

VOUT All 1 V

IOUT 0 4 A

Switching Frequency 300 kHz

Efficiency 5.5 V at 4 A 88 %

Description

This reference design uses the TPS40040 controller to provide an output voltage of 1 Vat a current up to 4 A from a regulated 5.5-V input voltage. The TPS40040 is a low-costsynchronous buck controller that operates over the input voltage range of 2.25 V to 5.5 V. The TPS40040 integrates several circuit functions, such as over-current, soft start,and fixed switching frequency to minimize the number of external components required.The controller also provides a short circuit threshold that is user selectable betweenone of three values. The protection level is set by a single external resistor from COMPto GND. The controller ensures a monotonic startup of the output voltage whether theoutput voltage starts from zero volts or from a pre-biased output level. The controllerutilizes voltage mode operation at a fixed 300 kHz switching frequency (or 600 kHz for the TPS40041) to maximize circuit efficiency. This reference design achieves a peakefficiency of greater than 88%. The actual design PWB area is less than 0.8 in2.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS40040

Reference Design PMP1632A

+ C1510 µF10 V

C200.1 µF

U2TPS40040

L32.2 µH

Q3 = AFDS6892A

Q3 = BFDS6892A

TP11

J3

TP12

1 V @ 4 AGND

TP13

TP10

C17220 µF10 V

C18220 µF10 V

C19220 µF10 V

12

3

4

1

21234

8765

ENBFBCOMPVDO

HDRVSW

BOOTLDRV

6 5

8 7

+GND

9

C22100 pF

C161 µF

R120

L20.33 µH

C14220 µF10 V

TP9

C2133 pF

C23820 pF

R1413 kΩ

R135.23 kΩ

R15100 kΩ

R17143 kΩ

R18Open

5.5 V

R1649.9

Page 15: Reference Design Cookbook II - Talking Electronics · Reference Design Cookbook II Power ... 2 Reference Design Cookbook Welcome to TI Power ... and that this Cookbook will help simplify

Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS40040

Cost-Optimized Synchronous Buck Converter Provides 4 A from 5.5 V

15

78.0

80.0

82.0

84.0

88.0

86.0

90.0

92.0

94.0

96.0

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5

Effic

ienc

y –

%

Output Current – A

5.5 V Output1 V Output

Frequency 100 k100

Gai

n60

–60

Phas

e18

0–1

80

Efficiency Switch Node Waveforms (VIN = 12 V, VOUT 5.5 V)(Loaded Current Stepped Between 0.5 A and 1 A)

Startup(VIN = 12 V, VOUT = 5.5 V @ 1 A, 1 V @ 4 A, 1.8 V @ 1.8 A)

Load Transients (VIN = 12 V, VOUT 5.5 V)

Control Loop Gain/Stability(VIN = 15 V, VOUT 5.5 V, Loaded to 4 A)

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16 TPS40100

12-VIN, 5-A Synchronous Buck Converter with Voltage Margining and Tracking

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage 10.8 12 13.2 VOutput Voltage 1.76 1.8 1.84 VLoad Current 0 5 6.5 ASwitching Frequency 255 300 345 kHzOutput Ripple Voltage VIN = 12 V; IO = 5 A 20 30 mVPP

Efficiency VIN = 12 V; IO = 5 A 89 %VIN = 12 V; IO = 0.5 A 72 %

Description

This design utilizes the TPS40100 in a synchronous buck configuration to generate a 1.8-V/5-A output from a 12-V input. In addition to providing this power conversion, voltage margining, tracking, and device enable are supported through the use of user-configurable jumpers. The TPS40100’s voltage margining feature allows the output to beadjusted 3% or 5% above or below the nominal 1.8 V through the use of a digital input.The TPS40100 also has an integrated tracking control loop that can limit the output voltage according to the input voltage on the Tracking Input line. This feature is usefulin designs where power-up sequencing is needed. Other features of the TPS40100include a wide input voltage range (4.5 V to 18 V), integrated gate drivers for N-channelMOSFETs, adaptive gate-drive circuitry for improved efficiency, programmable UnderVoltage Lockout (UVLO) protection, and programmable overcurrent protection.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS40100

Reference Design PMP1048

VOUT GND

C271 µF1210

C3150 µF

C2150 µF

C1150 µF

+++

+ + + +

TP6

TP14

TP14

3

2

1

3

2

1

3

2

112

12 2

1

1

2

1

2

1

2

12

12

12

1123456

COMPFBTRKOUTTRKINUVLOILIM

VINSW

HDRVBST

V5BPLDRV

181716151413

VIN

7 8 25 9 10 11 12

MGU

MGD

SYNC PC VO

ISNS

RT BIAS

PwPd

GND

SS GM PGND

24 23 22 21 20 19

VIN

VIN

VIN

VIN

VIN

VIN

TP13

TP4TP3

TP1

J1

J2

TP2

J8

C280.047 µF

0603

R2811 kΩ0603 L3

4.7 µH0.492” sq

R190

R140 Q3

Si4408DYSO8

Q7Si4408DYSO8

C151 µFC603

C131 µFC603

C91 µFC603

R710 kΩR603

R40R603

R30R603

VIN = 12 VGND

TRKINVIN

Q122N7002

R2510 kΩ

R603

R186.34 kΩ

R603

R2049.9 kΩ

R603

R2410.7 kΩ

R603

R22187 kΩ

R603

R23250 ΩkR603

D2BAT54

R2151.1kΩR603

C160.015 µFC603

C170.1 µFC603

C180.022 µFC603

R174.99 kΩ

R603

R1628 kΩR603

C11180 pFC603

R1541.2 kΩ

R603

R90

R603 U2TPS40100RGE

R1110 kΩ

R603

C120.027 µF

C603

D1BAS16

C140.01 µFC603

ENVIN

J6

J5

J3

MGDNVIN

MGUPVIN

R210 kΩ

R603

R110 kΩ

R603

Q22N7002

Q22N7002

C6220 µF

C7220 µF

C8220 µF

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS40100

12-VIN, 5-A Synchronous Buck Converter with Voltage Margining and Tracking

17

Effic

ienc

y –

%

IO – Output Current – A

100

90

80

70

60

50

40

30

20

10

00.0 0.1 0.2 0.3 0.4 0.5 0.6

1 ms50 mV

1 ms5.0 A

3

4

4

3

Gai

n –

dB

Phas

e –

°

f – Frequency – Hz

0

10

20

30

40

50

60

Phase

Gain

100 1 k 100 k10 k

180

150

90

30

0

60

120

1 ms50 mV

3

3

Efficiency (VIN = 12 V) Transient Response (VIN = 12 V, IOUT = 0 A to 5 A)Channel 3 = Output VoltageChannel 4 = Output Current

Loop Response (VIN = 12 V, IOUT = 5 A)

Output Voltage Ripple (VIN = 12 V, IOUT = 5 A)

Tracking Input ResponseChannel 3 = 5-V Tracking InputChannel 4 = 1.8-V Output

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18 TPS40190

12-V Input, 1.5-V Output, 10-A Synchronous Buck Converter

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

Description

The TPS40190EVM-001 evaluation module (EVM) is a synchronous buck converter providing a fixed 1.5-V output at up to 10 A from a 12-V input bus. The EVM is designedto startup from a single supply, so no additional bias voltage is required for startup. The module uses the TPS40190 reduced pin count synchronous buck controller.TPS40190EVM-001 is designed to use a regulated 12-V (10 V to 14 V) bus to produce ahigh current, regulated 1.5-V output at up to 10 A of load current. The TPS40190EVM-001 is designed to demonstrate the TPS40190 in a typical regulated bus to low-voltageapplication while providing a number of test points to evaluate the performance of theTPS40190 in a given application. The EVM can be modified to support output voltagesfrom 0.9 V to 3.3 V by changing a single set resistor.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS40190

SpecificationsParameter Test Conditions Min Typ Max UnitVIN 10 12 14 VVOUT R6 = 9.53 k, R5 = 105 k 1.45 1.50 1.55 VIOUT 0 10 ASwitching Frequency 240 300 360 kHzOutput Ripple VIN = 14 V, IOUT = 10 A 25 50 mVPP

Peak Efficiency VOUT = 1.5 V, 8 A < 1OUT < 12 A VIN =10 V 87 %VIN = 12 V 85VIN = 14 V 83

Full Load Efficiency VOUT = 1.5 V, IOUT = 15 A VIN=10 V 84 %VIN = 12 V 83VIN = 14 V 81

Evaluation Module TPS40190EVM-001

12

5

4

321

11 PwPd

J1C12

C11330 µF2.5 V

C1322 µF3.3 V

C1010 µF1.5 V

C810 µF1.5 V

C64.7 µF

C50.1 µF

R5Open

C11800 pF

C3270 pF

C215 pF

R449.0 kΩ

R5100 kΩ

R20.11 kΩ

R3100 kΩ

R749.9 kΩ

U1TPS40190DRC

R10.45 kΩ

C70.1 µF

Q2Si7300DP

Q12N7002

Q3Si7808DP

R9

R80

D1

MBR8038

C8

C4

L12.2 µH

C14 12 J2

1

12345

1

2

3 1

ENFBCOMPVDDGND

HDRVSW

BOOTLDRV

BP5

109876

2

VIN

VIN

1.5 V

1

11

1

1

1

2

5

4

321

TP1

DISABLE

ENABLE

Optional component not populated on PCB

For loop response testing only

TP2 TP3 1.5 V

VIN

TP7

TP6

TP8

10 V - 14 VIN

GND

1.5 V @ 10 A

GND

TP9

TP10TP11

TP4

TP5

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS40190

12-V Input, 1.5-V Output, 10-A Synchronous Buck Converter

19

8 12 14

0 2 4 6 8 10

Load Current – IOUT – A

100

90

80

70

60

50

40

30

20

10

0

Effic

ienc

y –

%

8 12 14

Out

put V

olta

ge –

VO

UT –

(V)

0 2 4 6 8 10

Load Current – IOUT – A

1.505

1.5

1.495

1.49

1.485

1.48

1.475

Efficiency vs. Load Current

Line and Load Regulation

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20 TPS5124

Dual Synchronous Converter Provides 3.3 V at 15 A and 1.5 V at 10 A from a 12-V Bus

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage 6.5 12 15 VSwitching Frequency 300 kHzChannel 1Output Current Range 6.5 V VIN 15 V 0 15 16Output Ripple IOUT = 15 A 33 66 mVPPFull Load Efficiency VIN = 12 V, VOUT = 3.3 V, IOUT = 15 A 90.6 %Channel 2Output Current Range 6.5 V VIN 15 V 0 10 12Output Ripple IOUT = 10 A 15 30 mVPPEfficiency VIN = 12 V, VOUT = 1.53 V, IOUT = 10 A 85.5 %

Description

The TPS5124 is a dual independent synchronous buck controller. Both controllers inter-nal to the TPS5124 operate at 180° phase shift and the input ripple is partially cancelledand therefore the required input capacitance is reduced. Other features include separatesoft start circuit and standby control. See the TPS5124 data sheet (SLUS571) for detail.This EVM is designed to operate from 12-V bus voltage. It generates two outputs, 3.3 Vat 15 A and 1.5 V at 10 A.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS5124

Evaluation Module TPS5124EVM-001

C70.01 µF

C25100 µF

C24100 µF

C26100 µF

C27100 µF

C1310 µF

C60.1 µF

C100.1 µF

C32.2 µF

C110.1 µF

C80.1 µF

C14 0.027 µF

C23 1000 pF

C16 47 pF

C21 1000 pF

R8 1.1 kΩ

C17 0.1 µF

C17 0.1 µF

C18 0.01 µF

C19 0.01 µF

C20 0.027 µF

C15 0.1 µF

U1TPS5124DBT

R121.5

C22.2 µF

R151.5

C180.1 µF

R1414 kΩ

R1328 kΩ

R214

R7

49.9

R110 kΩ

C125600 pF

C225600 pF

R10

R913 kΩ

R1110 kΩ

R33.48 kΩ

R6100 kΩ Q2

Si7868DB

Q1Si7868DB

Q3Si7868DB

Q4Si7868DB

VO2

VIN

VO1

VIN

VIN

VO1

VO2

VIN

1

2

J2

TP1

TP11

TP2

1

1

2

1

11

S

S

G

D

D

G

S

D

D

S

G

G

2

2

J1

C4150 µF

C5150 µF

C12.2 µF

C31100 µF

C320.01 µF

C30100 µF

L22.2 µH

L12.2 µH

C 29100 µF

C28100 µF

TP5

TP12

TP6

11

2

J3

TP3

TP4

1

1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

INV1

FB1

SS1

NC

CT

NC

GND

REF

STBY1

STBY2

SCP

NC

SS2

FB2

INV2

LH1

OUT1_L1

LL1

OUT1_D

OUTGND1

TRIP1

VCC

TRIP2

VREF5

VLDS

OUTGND2

OUT2_D

LL2

OUT2_U

LH2

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

TP10

TP9

JP1

JP2

R16

49.9

1

1

TP8TP7

+ +

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS5124

Dual Synchronous Converter Provides 3.3 V at 15 A and 1.5 V at 10 A from a 12-V Bus

21

96

95

94

93

92

91

90

89

Effic

ienc

y –

%

2 3 6 9 12 15

IOUT – Output Current – A

VIN = 15 V

VIN = 12 V

VIN = 6.5 V

VIN = 15 VVOUT = 3.3 VIOUT = 15 A

100 1 k 10 k 100 kfOSC – Frequency – Hz

50

40

30

20

10

0

–10

–20

–30

Gai

n –

dB

180

160

140

120

100

80

60

40

20

0

Phas

e –

°

Phase

Gain

VIN = 6.5 V

VIN = 12 V

VIN = 15 V

92

90

88

86

84

82

80

78

76

Effic

ienc

y –

%

0 2 4 6 8 10

IOUT – Output Current – A100 1 k 10 k 100 k

fOSC – Frequency – Hz

40

30

20

10

0

–10

–20

–30

Gai

n –

dB

180

160

140

120

100

80

60

40

20

0

–20

Phas

e –

°

L = 0.6 µHVIN = 12 VVOUT = 1.5 VIOUT = 10 A

Gain

Phase

VIN = 15 V

VIN = 12 V

VIN = 6.5 V

96

94

92

90

88

86

Effic

ienc

y –

%

0 0.2 0.4 0.6 0.8 1.0

Output Power Over the Full Power

Overall Efficiency vs. Output CurrentVOUT1 (3.3 V) Enabled Only

Gain and Phase vs. Oscillator Frequency(Channel 1)

Overall Efficiency vs. Output CurrentVOUT2 (1.5 V) Enabled Only

Overall Efficiency vs. Output PowerBoth Channels Enabled

Gain and Phase vs. Oscillator Frequency(Channel 2)

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22 TPS75003

Converter Provides Dual 2-A Buck Outputs and 300-mA Regulator

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitVIN 4.75 5 5.25 VVOUT1 –40° C to 85° C, IOUT1 = 0 to 2 A 1.16 1.22 1.28 VVOUT2 –40° C to 85° C, IOUT1 = 0 to 2 A 3.14 3.3 3.47VOUT3 –40° C to 85° C, IOUT1 = 0 to 0.30 A 2.38 2.5 2.63IOUT1 0 2 AIOUT2 0 2 AIOUT3 0 300 mAVOUT1 Ripple Voltage VIN = 5.0 V; IO = 2 A 20 mVPP

VOUT2 Ripple Voltage VIN = 5.0 V; IO = 2 A 40 mVPP

VOUT1 Efficiency VIN = 5 V; IO = 10 mA 69 %VOUT1 Efficiency VIN = 5 V; IO =1 A 79 %VOUT2 Efficiency VIN = 5 V; IO = 10 mA 84 %VOUT2 Efficiency VIN = 5 V; IO =1 A 91 %

Description

The TPS75003 is a multi-channel power management IC. The device consists of twostep-down controllers, each capable of providing up to 3 A of output current and a 300-mA linear regulator. The input voltage input range is 2.2 V to 6.5 V. The buck con-trollers can be configured for output voltages between 1.2 V and 6.5 V and the linearregulator can be configured for output voltages between 1.0 V and 6.5 V. Individualenable pins and soft start capacitors for each output allow minimization of inrush currents at startup.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS75003

VIN

VIN

VIN

2.5 V, 300 mA OUT3 FB2

IN3

1.5 nF

100 µF

0.01 µF 1.5 nF

EN1

10 µF

1 µF

10 pF

100 µF

FB1

19 18 17 16 15 14 13 12

2 3 4 5 6 7 8 9

FB3

EN3

EN2

SS2

DGN

D

SW2

IN2

IS2

SS3

AGN

D

EN1

SS1

DGN

D

SW1

IN1

IS1

EN3EN2

1

20

10

11

DGND

0.1 µF

0.1 µF

Q1 SiliconixSi2323DS

Q21.2 V, 2 A

SiliconixSi2323DS

D2

VishaySS32

L215 µH

SumidaCDRH8D43-150

L15 µH

SumidaCDRH6D38-5R0

D2ON Semiconductor

MBRM120

Sanyo POSCAP

6TPB100M

100 µFSanyo POSCAP

6TPB100M

3.3 V, 2 A

m

mR1

Evaluation Module TPS75003EVM-092

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS75003

Converter Provides Dual 2-A Buck Outputs and 300-mA Regulator

23

Effic

ienc

y –

%

20

40

60

80

100

0 500 1000 1500 2000

VIN = 5 V VOUT2 = 3.3 V

VOUT1 = 1.2 V

0

20

40

60

80

0 5 10 15 20 25 30 35 40 45 50

I O(A

C) –

AC

– Co

uple

d O

utpu

t Vol

tage

– m

V

µ

V O(A

C) –

AC

– Co

uple

d O

utpu

t Vo

ltage

– m

V

0

20

40

60

80

0 5 10 15 20 25 30 35 40 45 50µ

V O –

Out

put V

olta

ge –

V

t – Time – ms0 5 10 15 20 25 30 35 40 45 50

6

5

4

3

2

1

0

IOUT1 = IOUT2 = 2 A

VOUT1 = 1.2 V

VOUT3 = 2.5 V

VOUT2 = 3.3 V

Efficiency

Output Ripple (VOUT = 3.3 V, IOUT = 2 A) Output Voltage vs. Time (EN2 = VOUT3, EN1 = VOUT2)

Output Ripple (VOUT = 1.2 V, IOUT = 2 A)

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24 TPS40200

Flexible, Wide Input Range 3-A Buck Converter for 12-V and 24-V Inputs

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 10.8 33 V

Output Voltage 3.45 3.6 3.75 V

Load Current 0 3 A

Switching Frequency 250 280 310 kHz

Output Ripple Voltage 40 mV/PPK

Description

The TPS40200 is a flexible non-synchronous controller with a built-in 200-mA driver for P-channel FETs. The circuit operates with inputs up to 52 V with a power-savingfeature that turns off driver current once the external FET has been fully turned on. The circuit operates with voltage-mode feedback and has feed-forward input-voltagecompensation that responds instantly to input voltage change. The integral 700-mV reference is trimmed to 1%, providing the means to accurately control low voltages andsupports many of the features of more complex controllers. Clock frequency, soft start,and overcurrent limit are each easily programmed by a single, external component. Thepart has undervoltage lockout, and can be easily synchronized to other controllers or asystem clock to satisfy sequencing and/or noise-reduction requirements. Ultra-wide-input operating range makes this controller suitable for a wide range of low-currentapplications.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS40200

Reference Design PMP1510

10.8 - 33 VGND

C6820 pF

C13470 pF

C140.47 µF

C15

47 pF

R6

20 kΩR7

100 kΩ

R9

49.9

R4

0

R3

1.0 kΩC5100 pF

C33.3 µF

C43.3 µF

R20.02

R273.2 kΩ

R924.3 kΩ

U1TPS40200D

L210 µH

D1MBRS340

Q1NDS9407

C9220 µF

C1122 µF

3.6 V @ 3 AGND

C80.1 µF

R5100 kΩ

TP112

J8

TP2

TP3

TP6

TP8 TP9

TP4 TP5

TP7

+

12

1

1 2 J2

23

4

57 6

8

1234

RCSSCOMPFB

VDDISNSDRVGND

8765

F = 280 kHz

C1220 µF

C722 pF

+

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS40200

Flexible, Wide Input Range 3-A Buck Converter for 12-V and 24-V Inputs

25

72

74

76

78

80

82

84

86

88

Effic

ienc

y –

%

0 1.0 1.5 2.0 2.5 3.0 3.50.5

12 VIN 24 VIN

IOUT – A

V OU

T –

V

3.584

3.582

3.580

3.578

3.576

3.574

3.5720 1.0

Output Current – A

1.5 2.0 2.5 3.0 3.50.5

12 VIN 24 VIN

Frequency 100 k100

Gai

n60

–60

Phas

e18

0–1

80

Efficiency Load Regulation

Output Ripple (VOUT = 3.65 V, IOUT = 3 A)

Start Up (VIN = 12 V, VOUT = 3.6 V) Control Loop (VIN = 33 V, Gain 1) (VIN = 10.8 V, Gain 2)

Load Transient (VIN = 3.6, Load Current = .5 A and 3 A)

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26 TPS40222

5-V Input, 1.6-A Output, Non-Synch. Buck Converter with Minimal External Components

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage Range 4.5 8 VNo-Load Input Current VIN = 5 V, IOUT = 0 A, R5 = 120 Ω 11 mA

(10-mA Load)Output Voltage R2 = 10.0 k, R1 = 7.5 k 1.35 1.40 1.44 V

8 2Output Voltage Ripple VIN = 5 V, IOUT = 1.0 A 10 mVPPOutput Load Current 0 1.6 AOutput Over Current 2.6 ASwitching Frequency 1.0 1.25 1.5 MHzPeak Efficiency VOUT = 3.3 V, 0.1 A < IOUT < 1.0 A %

V5V_IN = 5 V 90Full Load Efficiency VOUT = 1.25 V, IOUT = 1.6 A %

V5V_IN = 5.0 V 74

Description

The TPS40222EVM-001 evaluation module (EVM) is a non-synchronous buck converterwith a 4.5-V to 8-V input range with a built in N-channel power FET, that can deliver 1.6 A of output current. The EVM is designed to operate with a minimum of componentsand yet has the features of more complex buck converters.

The TPS40222EVM-001 is designed to use a 4.5- to 8-V input voltage to produce a highcurrent, regulated 1.4 V output at up to 1.6 A of load current. This application board isdesigned to demonstrate the TPS40222 in a typical voltage bus to low-voltage applica-tion while providing a number of test points to evaluate the performance of the IC. The EVM can be modified to support output voltages from 0.8 V to 6.3 V by changing asingle resistor. The TPS402224EVM-001 has been built with the internal clock operatingat 1.25 MHz.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples, Software:www.ti.comPart Number Search: TPS40222

Evaluation Module TPS40222EVM-001

+VINGND

21

1 2 3

6 5 4

1TP1

U1TPS40222

C32.2 µF

R310

C20.1 µF

C4

C622 µF6.3 V

C822 µF6.3 V

C722 µF6.3 V

C92.2 µF

C122 µF

D2BAT17

L13.3 µH

R451.1

R5120

R17.5 kΩR210 kΩ

D1RSX201L-30

C5100 nF

J1

TP2

+VOUTGND

12

TP1

TP5

TP4

J1

FB GND

SW

BOOS

TAV

INPV

INPw

Pd7

11 Optional components not installed.

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS40222

5-V Input, 1.6-A Output, Non-Synch. Buck Converter with Minimal External Components

27

Effic

ienc

y –

%

Load Current – A

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0.0000 0.2000 0.4000 0.6000 0.8000 1.0000 1.2000 1.4000 1.6000 1.8000

Efficiency

Out

put V

olta

ge –

V

IOUT – Load Current – A

1.3985

1.399

1.3995

1.4

1.4005

1.401

1.4015

1.402

1.4025

1.403

0.0000 0.2000 0.4000 0.6000 0.8000 1.0000 1.2000 1.4000 1.6000 1.8000

Revision Tested E1

5 4.5 7

Efficiency vs. Load (VIN = 5, VOUT = 1.25)

Line and Load Regulation

Typical Ripple Voltage

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28 TPS5430

Small, 3-A Integrated MOSFET Buck Converter from a 12-V or 15-V Input

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

Description

The TPS5430 DC/DC converter is designed to provide up to a 3-A output from a typicalbus voltage of 12 V or 15 V. This evaluation module is designed to demonstrate thesmall PCB areas that may be achieved when designing with the TPS5430 regulator anddoes not reflect the high input voltages that may be used when designing with this part.The switching frequency is internally set at a nominal 500 kHz. The high-side MOSFET is incorporated inside the TPS5430 package along with the gate-drive circuitry. The lowdrain-to-source on resistance of the MOSFET allows the TPS5430 to achieve high efficiencies and helps to keep the junction temperature low at high output currents. The compensation components are provided internal to the IC whereas an externaldivider allows for an adjustable output voltage. Additionally, the TPS5430 provides anenable input. The absolute maximum input voltage is 24 V.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS5430

Evaluation Module TPS5430EVM-136

+

VOUT 5.0 VVIN

VIN 10.8 V to 19.8 V

GNDC3220 µF

D1B340A

L115 µH

R30

R110.0 kΩ

R23.24 kΩ

TP5

TP3TP6

TP4

J2

GND

1

2

C20.01 µF

C110 µF

EN

GND

TP1

JP1

J1U1

TPS5430DDA

TP2

1BOOT

PH

VSNSPwPd

75236

VINENANCNCGND

2

1 8

4

9

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 10.8 12 or 15 19.8 V

VOUT 5.0 V

IOUT 0 3 A

Switching Frequency 500 kHz

Output Ripple Full Load 20 mVPP

Efficiency 12 VIN, 1 A Load 92.3% %

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS5430

Small, 3-A Integrated MOSFET Buck Converter from a 12-V or 15-V Input

29

75

80

85

90

95

100

0 0.5 1 1.5 2 2.5 3 3.5

Effic

ienc

y –

%

IO – Output Current – A

VIN = 10.8 VVIN = 12 V

VIN = 15 V

VIN = 19.8 V

VIN = 18 V

200 ms/div

VOUT = 50 mV/div (ac Coupled)

IOUT = 1 A/div, .75 A to 2.25 A Step

Out

put V

olta

ge V

aria

tion

– %

IO – Output Current – A

–0.3

–0.2

–0.1

0

0.1

0.2

0.3

0 0.5 1 1.5 2 2.5 3 –60

0

1020

30

40

5060

–30

–20

–10

–40

–50

–180

0

30

60

90

120

150

180

–90

–60

–30

–120

–150

1 M10 100 1 k 10 k 100 k

Gai

nPhase

Gain

f – Frequency – Hz

Phas

e –

°

Out

put V

olta

ge D

evia

tion

– %

VI – Input Voltage – V

–0.1

–0.08

–0.06

–0.04

–0.02

0

0.02

0.04

0.06

0.08

0.1

10.8 13.8 16.8 19.8

IO = 3 A IO = 0 A

IO = 1.5 A

Time = 500 ns/div

VOUT = 20 mV/div (ac Coupled)

PH - 5 V/div

Efficiency vs. Output Current Load Transient

Load Regulation vs. Output Current

Line Regulation vs. Input Voltage Output Voltage Ripple

Measured Loop Response

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30 TPS51116

Integrated Buck Converter Plus LDO for DDR and DDR2

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage 10.8 12 13.2 VOutput Voltage (VDDQ) 2.425 2.5 2.575 VOutput Voltage Tol (VTT) VTT = VDDQ/2 –40 0 40 mVLoad Current (VDDQ) 0 6 ALoad Current (VTT) –3 3 ASwitching Frequency 400 kHzOutput Ripple Voltage VIN = 12 V; IO = 9 A 25 40 mVPPEfficiency 1 VIN = 12 V; IO = 9 A 92 %Efficiency 2 VIN = 12 V; IO = 4.5 A 92 %

Description

The TPS51116 provides a complete power supply solution for both DDR/SSTL-2 andDDR2/SSTL-18 memory systems. It integrates a synchronous buck controller with a 3-A sink/source tracking linear regulator. The TPS51116 offers the lowest total solutioncosts where system space is at a premium. This reference design operates from a 12-V rail and can provide a VDDQ voltage of either 2.5 V (DDR) or 1.8 V (DDR2) at 6-Amaximum. The VTT output voltage (1.25 V or 0.9 V) is supplied from an internal linearregulator and is equal to half of the VDDQ output. This output voltage can either sourceor sink 3-A maximum and is supplied by the VDDQ output. The synchronous buck controller operates at 400 kHz using a pseudo-constant frequency PWM with an adaptive on-time control and implements current mode control.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS51116

Reference Design PMP1516

21

TP1

C522 µF6.3 V

C100.033 µF

C10330 pF C12

0.01 µF

R33.32 kΩ

R5100 kΩ

R120

R15Open

R65.76 kΩ

C154.7 µF6.3 V

C1322 µF10 V

C141 µF6 V

R70

C8220 µF4 V

C222 µF16 V

C3Open

C122 µF16 V

C947 µF6.3 V

Q2Si7636DP

C40.1 µF

Notes:1) For a VDDQ of 1.8 V (VTT - 0.9 V), R9 = 0 Ω and R8 = Open.1) For a VDDQ of 2.5 V (VTT - 1.25 V), R8 = 0 Ω and R9 = Open.

R20

Q1Si7344DP

L11 µH

PGGND

(optional)Ext 5 V BiasGND

U2UA78M05

R4Open

R151.1 U1

TPS51116PWP

R8Open

R9Open

R13OpenR160

R110

R14Open

R10Open

C622 µF6.3 V

VTT

(10 mA Max)

1.25 V @ 3 AGND

VTTREFGND

J1

TP8

10.8 V - 13.2 VIN J2

GND

1

2

TP4

TP3

VDDQ 2.5 V @ 6 AJ3

GND

12

TP7

TP912

J4

21 J5

21 J6

MODE

123456789

10

VBSTDRVH

LLDRVL

PGNDCS

V5INPGOOD

S5S3

VLDOINVTTVTTGNDVTTSNSGNDMODEVTTREFCOMPVDDQSNSSVDDQSET

20191817161514131211

21PwPd

MODE

VDDQ

TP4

VDDQTP6

TP2VDDQ

1

4

5

23

1

4

5

23

VIN

VIN

TP10OUT IN

GND

TP11

5 V

+

+

+

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS51116

Integrated Buck Converter Plus LDO for DDR and DDR2

31

88

89

90

91

92

93

0 1 2 3 4 5 6 7 8 9 10

Output Current – A

Effic

ienc

y –

%

VIN = 12 V

Frequency 100 k100

Gai

n60

–60

Phas

e18

0–1

80

Out

put V

olta

ge

2.490

2.491

2.492

2.493

2.494

2.495

2.496

2.497

2.498

2.499

1 2 3 4 5 6 7 8 9 10Output Current – A

2.5 V 1.25 V X 2

Efficiency Turn On: 0.5 V/div, 200 µS/divVIN = 12 V; 2.5 V @ 4 A, 1.25 V @ 1 A,

Control LoopVIN = 12 V; IO = 4 A

Voltage TrackingTop Trace: VTT x 2 (1.25 V x 2)Bottom Trace: VDDQ

Transient ResponseTop Trace: 2.5 V @ 50 mV/divBottom Trace: IO @ 2 A/div

Output Ripple: 20 mV/div, 1µS/divVIN = 12 V; 2.5 V @ 9 A

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32 TPS23750

IEEE 802.3af PD Controller with Integrated DC/DC

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 34 48 57 VDC

Output Voltage 11.6 12.0 12.4 VDC

Load Current 0 1 A

Switching Frequency 250 kHz

Output Voltage Ripple VIN = 48 VDC, IOUT = 1 A 80 mV

Efficiency VIN = 48 VDC, IOUT = 1 A 84 %

Description

This reference design uses a TPS23750 in an isolated, discontinuous mode flyback converter for Power-over-Ethernet (PoE) applications. An input voltage of 34 to 57 VDC is converted to 12 V at 1 A at efficiencies up to 84%. The high level of integration of the TPS23750 provides a small, cost effective solution for PoE applications.

The TPS23750 integrates the functions of a PoE Powered Device (PD) switch and a primary side DC/DC PWM controller. The PoE front end is IEEE802.3af compliant andcontains all necessary functions including detection, classification, undervoltage lockout, and inrush current limit, plus the integrated input switch. The PWM sectionsupports isolated flyback and forward topologies, as well as non-isolated, low-side-switch buck topologies.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: TPS23750

Reference Design PMP1360

C822 µF16 V

C922 µF16 V

C722 µF16 V

C60.1 µF100 V

R4100 kΩ

0.5 W

C41 µF

100 V

C120.22 µF

C200.22 µF

C15DNP

C110.1 µF100 V

C322 µF100 V

C51 µF100 V C10

330 µF16 V

12 V @ 1 AGND

C1610 pF

C142.2 µF

16 V

C175600 pF

R14121 kΩ

U3TL431ACDBZR

C2470 pF

R710

R324.9kΩ

R63570.25 W

R520

R9100

U2TCMT1107

R247

0.25 W

C132200 pF

2 kV

Q1Si848DY

T2POE13F-12

L110 µH

C10.15 µF

T1H2019

EthernetPower

34 to 57 VDC

U1TPS23750PWP

DataPort

R160.4 kΩ

250 kHz

D3SMAJ58A

D7MURA120

D1MBRD360

D2MURA120

D8BAS16

D6BAS16

R127.5 kΩ

R152 kΩR10

0.250.25 W

C180.01 µF

C191 µF

R114.02 kΩ

2

2

1

1

11 12

103

123

3

8

4

7 6 5

7 8

5 6

REF

REF

J3

TP1

TP3

R1310 kΩ

R851.1

R162.61 kΩ

TP2

11615

1411

109

3

2

1 1

2

4

2

36

7

8

TMRFBCOMPSEN

SENPVDDDETCLASSVSS

FREQBL

VBIASMODE

AUXGATECOMRSNRSPRTN

20191817161514131211

123456789

10

21PwPd

12345678

J112345678

J2

D5HD01-T

D4HD01-T

1

2

AC

AC

34AC

AC

J4

+ +

+–

++

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

TPS23750

IEEE 802.3af PD Controller with Integrated DC/DC

33

Effic

ienc

y –

%

IOUT – A

60.0

70.0

80.0

90.0

0.00 0.20 0.40 0.60 0.80 1.00

J2

J4

Frequency10 100 k

10

Hz

100

Hz

1 k

Hz

10

kHz

Gai

n–6

060

Phas

e–1

8018

0

-40 dB

-30 dB

-20 dB

-10 dB

0 dB

10 dB

20 dB

30 dB

40 dB

50 dB

-120 deg

-90 deg

-60 deg

-30 deg

0 deg

30 deg

60 deg

90 deg

120 deg

150 deg

1-Gain

1-Phase

Efficiency (VIN = 48 V) (J2 = System Efficiency) Load Step (3 = 1 ms, 100 mV) (4 = 1 ms, .50 A)

Control Loop (3-kHz Bandwidth, 90 Degrees)

Input Ripple (VIN = 48 V, 1-A Load Across J2-1 and 3) Turn On Response (VIN = 48 V) (0-A Load)

Output Ripple (VIN = 48 V, 1-A Load Across C10)

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34 UCC2897

Negative Clamp Converter Provides 10 A at 12 V from a –48-V Telecom Input

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage –36 –48 –72 VOutput Voltage 11.78 12.15 12.51 VLoad Current 0 10 ASwitching Frequency 180 200 220 kHzOutput Ripple Voltage VIN = –48 V; IO = 10 A 200 250 mVPPEfficiency VIN = –48 V; IO = 7 A 93.4 %

VIN = –48 V; IO = 10 A 93.0 %

Description

This reference design uses the UCC2897 current mode, active clamp, PWM controller togenerate an isolated 12-V/10-A output from a standard –48-V telecom input. Hot swapinrush protection is provided by the TPS2391 hot-swap controller. The self-driven syn-chronous rectifiers allow this design to achieve efficiencies above 93%. A secondarycurrent-sense resistor provides accurate current limit and output voltage fold back.Remote sensing is also provided, allowing accurate regulation at the point of load.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: UCC2897

Reference Design PMP1714

+

VO(–)

VO(+)

U3PC367N1

D9BAS16

R71 kΩ

R15 24.9 kΩ

R10 150 kΩ

R14 150 kΩ

R9 6.04 kΩ

R410 kΩ

C153900 pF

C110.1 µF

R13100 kΩ

R16100 kΩ

U5TPS2391DGK

1234

1 W

FAULTENFLTTMEIRAMP

RTNGATEISNS–VIN

8765

J3VIN (–)

J2VIN (+)

D7BAT54

C141 µF

R12 2.49 kΩ

C16 1 µF

C23 0.01 µF

C21 0.01 µF

20191817161514131211

N/CLINEOVLINEUVVDDPVDDOUTAUXPGNDSS/SDFB

VINN/C

RDELRTONRTOFF

VREFSYNCGND

CSRSLOPE

12345678910

R17 121 kΩ

R19 66.5 kΩ

C17 1 µF

R84.99 kΩ

BIAS

VIN

REF

REF

REF

VIN

C241 µF

C22470 pF

R2549.9 kΩ

R3049.9 kΩ

C101 µF

C191 µF

C51 µF100 V

4

3

1

2

Q2FTZ491

Q4 FTZ491

Q1 SUD50N06-09L

D2 MURS110T3

D4 12 VR2 2.49 kΩ

D8 BAS16

U2:DTLC274AID

U2:BTLC274AID

U2:CTLC274AID

U1TL431AIDBZ

U2:ATLC274AIDR18

24.9 kΩ

R2920.5 kΩ

J5

J6 +SENSE

–SENSE

R5 4.99 kΩ

R3 0.01

R35 10 kΩ R35 1 kΩ

R33 10 kΩ R31 1 kΩ

C26 1 µF

C100 330 pF

C2100 µF16 V

C41 µF

C131 µF

C121 µF

J4

J1

C3DNP

C25 1 µF R11 12.1 kΩ

R21 20.5 kΩ

R20 1 kΩ

D10 BAS16

R26 49.9 kΩ

R31 49.9 kΩ

C19 1500 pFC20 4700pF

C18 56pF

R24 43.2 kΩ

R22 100 kΩ

R27 100 kΩ R28 49.9 kΩ

R23 49.9 kΩ

1 W

C61 µF100 V

C71 µF100 V

C81 µF100 V

Q8MMBT2222

Q7Si7450DP

Q5Si7450DP

L1PA1426

D1 BAS16

C168 µF16 V

T2PA1425

D3MURS110T3

Q3

SUD50N06-09L

R60.0251 W

D6BAS16

D512 V

R12.49 kΩ

Q9MMBT2907

Q6IREFR9214

Q10 IRFR7473 C9 0.047 µF

250 V

R36 0.01

BIAS2

BIAS2

VOUT+

BIAS2

BIAS

U4UCC2897PW

BIAS

VOUT–

VOUT–

VOUT–

VOUT+

3

4

21

78

65

18

5

8

76

23

76

5

23

4

121314

324

1

11

675

8910

+

+

+

+

+

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

UCC2897

Negative Clamp Converter Provides 10 A at 12 V from a –48-V Telecom Input

35

78

80

82

84

86

88

90

92

94

0 1 2 3 4 5 6 7 8 9 10

Load Current – A

Effic

ienc

y –

%

-34 VIN -48 VIN -80 VIN

Gai

n60

–60

Phas

e18

0–1

80

Frequency 100 k100

Efficiency Output Ripple (VIN = –48 V; IO = 10 A; 100 mV/div; 2 µs/div)

Control Loop (VIN = –48 V; IO = 10 A)

Transient ResponseTop Trace: VO @ 500 mV/div, 200 µs/divBottom Trace: IO @ 2 A/div, 200 µs/div

Turn On (VIN = –48 V; No Load)Channel 1: VOUT; 5 V/div; 5 ms/div

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36 UCC3807

Boost Converter Provides 12 V from 4.5-V to 5.5-V VIN at 1 A

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max UnitInput Voltage 4.5 5.5 VOutput Voltage 11.88 12 12.12 VLoad Current 0 1 ASwitching Frequency 180 200 220 kHzOutput Ripple Voltage VOUT = 12 V 10 mV/PPK

Description

The UCC3807 family of high-speed, low-power ICs contains all of the control and drivecircuitry required for off-line and DC/DC fixed-frequency current-mode switching powersupplies with minimal external parts count. In addition, the UCC3807 has the a program-mable maximum duty cycle, which makes it easier to implement the boost topology.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: UCC3807

Reference Design PMP1545

Q1Si7882DP

C222 µF16 V

C422 µF16 V

D1MBRD660CT

L23.3 µH

1

1234

8765

TRIGCOMPFBCS

DSCHGVDDOUTGND

D

12

GS

2 1 2

L11.4 µH

R26.49 kΩ

R315 kΩ

C6470 pF

C80.1 µF

R42 kΩ

R820 kΩ

R61 M

R9332 kΩ

C122 µF16 V R1

20

C71 µF

C10330 pF

C111000 pF

U1UCC3807D-3

12 V @ 1 AGND

J3

4.5 to 5.5 VDCGND

J3

TP5

TP3

TP2TP1

TP4

TP6

freq = 200 kHz

12

R7100 kΩ

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

UCC3807

Boost Converter Provides 12 V from 4.5-V to 5.5-V VIN at 1 A

37

Effic

ienc

y –

%

7677

78798081

828384

0.00 0.10 0. 20 0. 30 0.40 0.50 0. 60 0. 70 0.80 0.90 1. 00 1. 10

5 VIN

IOUT – A

V OU

T – V

IOUT – A

11.950

11.960

11.970

11.980

11.990

12.000

12.010

12.020

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1

5 VIN

Frequency 100 k100

Gai

n60

–60

Phas

e18

0–1

80

Efficiency (VIN = 12 V) Start Up (VIN = 5 V, VOUT = 12 V, Loaded to 0 A)

Load Regulation

Control Loop (VIN = 5 V, Gain 1, 1 A, Phased 90 Degrees) Load Transient (VIN = 5 V, VOUT = 12 V, Pulsed to 0.1 A and 1 A)

Load Transient (VIN = 5 V, VOUT = 12 V, Pulsed to 0.1 A and 1 A)

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38 bq24721

Advanced Multi-Chemistry and Multi-Cell Battery-Pack Charger

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 13 24 V

Battery Regulation Voltage 12 19.2 V

Charge Current (Average) 0 3 6 A

Adapter Input Current 0 7 A

(Average)

Switching Frequency 300k Hz

Efficiency VIN = 19.5 V, VBAT = 12.6 V; IO = 3000 mA 93 %

Description

The bq2472x family is a synchronous battery-pack charger and path selector with a highlevel of integration for portable applications. The output voltage, charge current andinput current limit are programmable via a simplified SBS-like SMBus interface. It canprovide up to 8 A of charge current from an input 8 V to 28 V for 3-cell or 4-cell Li-Ion orLi-Pol applications. The dynamic power management (DPM) function SMBus interfacemodifies the charge current depending on system load conditions, avoiding ac adapteroverload. High-accuracy current-sense amplifiers enable accurate measurement ofeither the charge current or the ac adapter current, allowing termination of nonsmartpacks and monitoring of overall system power.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: bq24721

Evaluation Module bq24721EVM

C210 µF

System

Pack+

Pack–

C180.1 µFoptional

C170.1 µF optional

C130.1 µF

C12 0.1 µF

Q5Si4435

Q2Si4435

Q3FDS6670A

Q4FDS6670A

C34x10 µF

L110 µH

R20.010

C140.1 µF

C52x10 µF

C160.1 µF

C42x10 µF

C190.1 µF

C22130 pFC20 51 pF

R11200 kΩ

R1020 kΩ

R9 7.5 kΩ

R1233 kΩ

C212000 pF

C150.1 µF

Q1Si4435 R4

0.010

D1BAT54C

C61 µF

C110 µF

R13118 kΩ

1%

PackThermistor

Sense

Embedded Controller

Host

ACGOOD

SMBusIRQ

A/D

Adapter –

Adapter +

C90.1 µF

C101 µF

C110.1 µF Short PowerPAD™ to

PGND and AGND

bq24721

VCC

ACN

ACP

BYPASS

ACDET

VREF5AGND

TS

CHGEN

SCLSDAALARM

IOUT

ISYNSET

FBOEAI

EAO

BATSRNSRP

SRNNSYNP

PGOODLODRV

REGN

BTST

PH

HIDRV

PVCC

BATDRV

ACDRV

SYS

PWPD

R55.6 kΩ

1%

R433.2 kΩ1%

R610 kΩ

R710 kΩ

R810 kΩ

R3464 kΩ1%

VREF5

VREF5

C7 0.1 µF

C80.1 µF

Pack+

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

bq24721

Advanced Multi-Chemistry and Multi-Cell Battery-Pack Charger

39

Battery Charge Current – A0 1 2 3 4 5 6 7 8

100

95

90

85

80

75

Effic

ienc

y –

%

V(BAT) = 16.8 V

V(BAT) = 12.6 V

VI = 19.5 VTA = 20° C

Ch1

20 V

/div

Ch4

2 A

/div

Ch2

2 V/

div

Ch10 V

Ch40 A

Ch212.6 V

t – Time = 5 ms/div

PH

BAT

Inductor Currrent

bq24720 OVP Response

t – Time = 1 ms/div

Ch1

2 A

/div

Ch3

2 A

/div

Ch4

2 A

/div

Ch40 A

Ch1Ch30 A

Ch4 = System Current

Ch3 = Battery Current

Ch1 = Input Current

Power Loop Verification (DPM) Transient Response

Constant Current Regulation, Then (DPM) Regulation

Ch3

1 A

/div

t – Time = 1 ms/div

0 AInductor Current

Soft Start Operation

Efficiency vs. Battery Charge Current Battery Removal (Constant Current Mode)

Transient System Load Soft-Start Charge Current

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40 UCD8220

Digital Half-Bridge Converter

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

SpecificationsParameter Test Conditions Min Typ Max Unit

Input Voltage 36 48 75 V

Output Voltage 12 V

Load Current 3 8.33 A

Switching Frequency Output Ripple 600 kHz

Output Ripple Voltage 20 mVPP

Efficiency VIN = 48; IO = 5 A 90.5 %

VIN = 48; IO = 8.33 A 90 %

Description

The UCD8220 is a digitally managed push-pull analog PWM controller to be used in digitally managed power supplies using a microcontroller or the TMS320™ DSP family.The UCD8220 is a double-ended PWM controller configured with push-pull drive logic.Systems using the UCD8220 device close the PWM feedback loop with traditional analog methods, but the UCD8220 controller includes circuitry to interpret a time-domain digital pulse train “CLK Signal”. The pulse train sets the operating frequencyand maximum duty-cycle limit which are used to control the power-supply operation.This eases implementation of a converter with high-level control features without theadded complexity or possible PWM resolution limitations of closing the control loop in the discrete time domain. The UCD8220 reference design is a half-bridge topologyswitching at 600 kHz. It operates from the standard telecom input range of 36 V to 75 Vand produces 12 V at 100 W.

Web Links:

Reference Designs:www.ti.com/powerreferencedesigns

Datasheets, User’s Guides, Samples:www.ti.comPart Number Search: UCD8220

Reference Design UCD8220

TP35

1

2

3

4

5

6

7

8

NC

CLK

3V3

ISET

AGND

CTRL

CLF

ILIM

VIN

NC

VDD

PVDD

OUT1

OUT2

PGND

CS

16

15

14

13

12

11

10

9

TP18

TP20

TP21

TP17

TP29AGND

D1812 V

R4847

R82.4 kΩ

R4312.1 kΩ

Optional Start-Up Circuit for UCD8220

J6 1:2 = UCD8620J6 3:2 = UCD8220

R4412.1 kΩ

R360.1 µF

TP19TP15

R5817.4 kΩ

R47Open

C350.22 µF

C371000 pF

C560.1 µF

D21MBR0530

D20MBR0530

D19MBR0530

D15MBR0530

D16

BAS21

D17

BAS21

Q3KSC2881

TP34

TP30

UCD_3.3 V

CTRL

CLF

ILIM

OUT1

OUT2

CS_SENSE

UCD_12 V

CS

12

J11

1 2 3

J6

CLK

VIN

17PwPd

U4UCD8220PWP

2

2

2

2

C380.01 µF

R51Open

R490 R50

4.99 kΩ

R451

C34

2.2 µF

C33

4.7 µF

2

2

41

3

C

B

E

Note: The power stage and the remainder of the control circuitry is available on www.ti.com in the UCD8220 product folder.

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

UCD8220

Digital Half-Bridge Converter

41

1 2 3 4 5 6 7 8 9 10

0.93

0.92

0.91

0.90

0.89

0.88

0.87

0.86

0.85

0.84

0.83

IOUT

VIN = 36 VVIN = 48 VVIN = 75 V

10 100 1,000 10,000 100,000

180

135

90

45

0

–45

–90

–135

–180

40

30

20

10

0

–10

–20

–30

–40

Gain

Frequency

Phas

e

Mag (dB)Phase Margin (deg)

Efficiency vs. Output Current (VOUT = 12 V) Clock and VOUT Soft Start (VIN = 48 V, IOUT = 5 A)

UCD8220EVM Magnitude and Phase Plot(VIN = 48 V, IOUT = 8.3 A)

Clock and VOUT During Soft Start (VIN = 48 V, IOUT Set to 5 A) VOUT Ripple (VIN = 48 V, IOUT = 5 A)

Transient Response (VIN = 48 V, IOUT = 3 A to 8 A)

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42 Resources

Reference Design Cookbook II for Power Management Products Texas Instruments 2Q 2006

www.ti.com/selection

TI has a full line of selection guides to help in your design process:

• Amplifier and Data Converter

• Clocks and Timing

• DSP

• Interface

• Logic

• Low-Power RF

• MSP430

• Power Management

Information at Your Fingertips

www.ti.com/aaj-sgad

Download the current Analog ApplicationsJournal (and past issues) to make your designchallenges easier.

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Texas Instruments 2Q 2006 Reference Design Cookbook II for Power Management Products

Resources 43

TI introduced its first “cookbook” of power management reference designs in 3Q 2005. In this catalog, you will find many complete reference designs with tables, schematics and waveforms. A few of the designs included are: • Synchronous Buck Converter• Inverting Buck-Boost Converter• 5-V, 1-A Boost Converter• SEPIC High-Frequency Controller• Negative-Output Flyback Converter• Triple-Output Flyback PWM Controller• Lithium-Ion Charger

This cookbook and other reference designs are available on TI’s power man-agement reference design website at: www.ti.com/powerreferencedesigns

Also, check out TI’s “Power Quick Search” tool at power.ti.com for recommended power solutions across DC/DC conversion and PWM controller products based on user input criteria.

Reference Design Cookbook I for

Power Management Products

OnlineAvailable

Thanks for using TI's Design Reference Cookbook II. TI is ready to help you with all your design challenges. Consult TI's website specifically devoted to Power.

power.ti.com

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