REEC Presentation for India[1]

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    Functions of EnergyConservation

    February 2, 2009

    New Energy and Industrial Technology DevelopmentOrganization

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    Contents

    1. Functions of practical training equipment for reheating furnace --- P1

    Flow figure of practical training equipment for reheating furnace -- P2

    2. Practical training equipment for open burner --------------------------- P3

    Schematic figure of practical training equipment for open burner -P4

    3. Practical training equipment for explosions ----------------------------- P3

    Schematic figure of practical training equipment for explosion ----P5

    4. Boiler equipment --------------------------------------------------------------- P6

    5. Training equipment for steam trap ----------------------------------------- P6

    6. Functions of practical pump equipment training ------------------------ P7

    Flow figure of practical training equipment for pump -----------------

    P87. Functions of practical fan equipment training --------------------------- P9

    Flow figure of practical training for fan equipment -------------------P10

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    Functions of practical training equipment for reheating furnace

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    Flow figure of practical training equipmentfor Reheating furnace

    Air

    LPG

    Water

    LPG

    Air

    Water

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    Practical training equipment for open burnerMain characteristics: Ability to observe flame behavior; trainees can perform trial operations

    Practical training equipment for explosions

    Main characteristics: Equipment to learn the basics of gas handling

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    Schematic figure of Practical trainingequipment for Open burner

    LPG

    LPG

    Air

    Secondary air

    Pr ima ry ai r

    Flo w r at eadjustingbut ter fl y valve

    LP G

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    Schematic figure of Practical trainingequipment for Explosion

    (a) Fuel gas

    (d) Drain

    (c)

    (b) Water supply

    Vessel Vessel

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    Boiler equipment

    Current status: Since the boiler is being used as a device to generate steam for steam trap training,no boiler training is being provided.

    Perspective: A boiler is not necessary if steam piping is installed near the training equipment.Should a boiler need to be installed, a once-through boiler is ideal as it is easy to handle. In thiscase, water treatment equipment suited to supplied water quality would also need to be installed.

    Training equipment for steam trap

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    Functions of practical pump equipment training

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    Flow figure of practical training equipment for Pump

    MotorNo

    Qs2

    MQ2

    QL2

    Suction

    No

    Qs1

    Ps1

    Specification

    Pump 33mTotal pump head

    0.4m3/minCapacity

    No1 187mmNo2 180mm

    Impeller diameterMotor 5.5kWOutput power

    Inverter

    PowerAC200[V]

    50[Hz]

    Pressure control

    Flow control

    Flow figure of practical training equipment for Pump

    Water tank

    MQ1

    QL1

    1:

    Puddle flow meter0 40m3N/h

    Motor

    Pump

    Line starting

    Ps2

    Pd1

    Pd2

    Pe2

    Pe1

    Flow control motor

    operated valve

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    Functions of practical fan equipment training

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    Flow figure of practical training for Fan equipment

    Specification 7.5kWOutput power

    P3P2

    Suction

    Pd

    Motor Fan

    Ps

    Ts

    QF

    P1

    100A

    Specification 5.9kPaDischarge pressure

    30m3/minCapacity

    125A

    80A

    Valve

    Butterfly valve

    Globe valve

    Gate valve

    Inverter

    Power AC200[V] 50[Hz] 50Hz

    Flow figure of practical training for Fan equipment

    Pressure control

    Flow control

    Td

    Header

    150A

    Heade

    r

    Heade

    r

    Flow controlvalve

    1:

    Orifice flow meter 3

    100A

    100A

    100A

    Atmosphericdischarge

    Piping for pressure loss

    10

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    Functions of practical training for compressor equipment

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    Flow figure of practical training for Compressor equipment

    Atmospheric

    discharge

    Flow control

    P1P2

    Hose for pressure lossmeasurement: length 20m Inside diameter:

    9mm/12mm/19mm

    Pressure

    Control valve

    Holes for leakloss identification

    Inside diameter:1mm/2mm/3mm

    1: Orifice

    Flow meter

    Line starting

    Inverter

    Power AC200[V] 50[Hz] 50Hz

    Screw Compressor7.5 kW 200 V0.95 m3/min

    700 kPa

    Noise meter

    Pd

    PressureControl

    Ts

    Compressed air

    Air

    Receiver

    P0

    2:

    OrificeFlow meter

    3:

    Hot wireFlow meter

    Header 1

    Header2

    4:

    UltrasonicFlow meter

    Flow figure of practical training for Compressor equipment

    L2

    L1

    12