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Solid, state-of-the-art shredder technology
Metso Minerals offers several lines of Lindemannshredders for the cost-effective processing of light tomedium-heavy mixed metal scrap, including bales.From the large numbers of Lindemann shredder plantswe have already supplied we know exactly how ashredder must be designed and engineered for long-term economic operation.
Low specific energy requirements, high productionfigures, flexible operating capabilities, outstandingavailability and a cost-saving maintenance and repairconcept result in favorable operating costs for the
Lindemann shredder series. As production behaviorsuch as particle size and scrap density is regulated byhydraulically operated devices, product quality de-mands can be set at the touch of a button.
Appropriate measures are taken to comply with thelimits on dust, noise and vibrations specified by thenational authorities. And as far as special projectrequirements are concerned, we have developed pro-cesses which completely eliminate the need forshredder de-dusting.
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Side discharge shredder,Lindemann ZK(Kondirator™)
Top discharge shredder,Lindemann ZS
Top and bottom discharge shredder,Lindemann ZZ (Zerdirator™)
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High operating reliabilitySeveral protective features increase availability andprevent or minimize the risk of damage due to over-loading by the unavoidable unshreddable pieces ofscrap.
• Hydraulic locking of the rotor bearings enables therotor to escape in the event of solid pieces betweenthe rotor and the housing getting bottom.
• A hydraulically operated ejection door enables solidunshreddables to be removed during operation.
• The hydraulic anvil clamping device eliminates theneed for regular checking and tightening of anvilscrews, which tend to loosen under continuousimpact stress. Furthermore, the hydraulic devicesimplifies anvil changing.
• Our special Lindemann “long-life caps” protect thehammer pins as well as the rotor disks and increasethe flywheel effect of the rotor, so that fewer energypeaks occur.
Features & Benefits
Hydraulic anvil locking device
Hydraulic locking of rotor bearings
Rotor lifting device
Hydraulic device for disassembly of hammer axlesLong-life cap
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Features & Benefits
Plant control second to noneUsing our Plant Control System (PCS) for process andcost supervision means a wide range of operationaldata can be visualized, enabling the plant manage-ment to evaluate current operation efficiency, see thereasons for downtimes over a given period, and learnthe specific influence on wear and energy consump-tion of different input materials. Furthermore, PCSgreatly simplifies maintenance planning.
Quick, easy maintenanceOur design features help save time and money byfacilitating inspection and maintenance work. Thehydraulic housing locking makes it easy to lock andunlock the middle and lower housing sections. Thehydraulic device for disassembling the hammer axlesspeeds up hammer exchange. And our rotor liftingdevice makes for easy access to lower parts of themachine.
The PLC Telediagnosis via Teleservice, which is availableas an optional extra, offers quick assistance withtrouble shooting. Problems involving electronics and software can be solved without delay by ourservice engineer from his office. Moreover, the rightexpert and the necessary spare part can be identifiedin the event of mechanical problems.
Plant control system (PCS)
Excellent accessibility for service and maintenance
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Layout of a Power Zerdirator Plant – ZZ 225 x 260 cm / 89“ x 102”
B
H
C DE
G G9
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11
F
K
1 Apron conveyor2 Power Zerdirator3 Main motor4 Control cabin5 Electrical housing6 De-dusting system7 Pneumatic separator8 Vibrating conveyor9 Magnetic separator10 Screening drum11 NF metal separator12 Sorting cabin
A Feed material (car bodies, mixed scrap, scrap bales)B Shredded ironC Cu/FeD RubberE Fe / NF metalF SLF* (inert)G Mixed NF metalsH Mixed non-metalsK SLF* (with high calorific value)
* Shredder light fraction
2912 3 4678
Subject to alteration without prior notice Brochure No. 1211-01-02-REC/Düsseldorf-English © 2000 Metso Minerals Printed in Germany-2
Metso Lindemann GmbHErkrather Straße 401D-40231 DüsseldorfGermanyPhone: +49 211 21 05 0Fax: +49 211 21 05 376E-Mail: [email protected]/metalwasterecycling
Metso Minerals North and Central America3073 South Chase AvenueMilwaukee, WI 53207USAPhone: +1 414 769 4300Fax: +1 414 769 4730
Metso Minerals South AmericaCaixa Postal 27218035-240 SorocabaBrazilPhone: +55 152 191 300Fax: +55 152 191 695
Metso Minerals Asia-PacificP.O. Box 399West Perth, WA 6872AustraliaPhone: +61 8 9420 5555Fax: +61 8 9320 2500
Metso Minerals North and Central EuropeP.O. Box 400420311 MalmöSwedenPhone: +46 40 24 58 00Fax: +46 40 24 58 78
Metso Minerals South Europe and Mediterranean41, rue de la République,71 000 MàconFrancePhone: +33 3 8539 6300Fax: +33 3 8539 6349
Metso Minerals Southern AfricaWordsworth Office Park41 Wordsworth Avenue, SenderwoodJohannesburg 2007South AfricaPhone: +27 11 723 2000Fax: +27 11 723 2080
www.metsominerals.com
Metso Minerals Recycling EquipmentOur range:Scrap shears Scrap baling presses NF-metal separators Hammer millsShredders Briquetting presses Trommel screens CR crushersMetal crushers Double screw presses Sorting plants Rotor shearsTurnings crushers Anode crushers Bulky refuse shears