Rectifier Module Mounting Shelf_PD588705000

7/30/2019 Rectifier Module Mounting Shelf_PD588705000

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PD588705000Power Data Sheet

Spec. No. 588705000 (Model PSS4850-23GV)Issue AF, July 23, 2008

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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SYSTEM OVERVIEW

Preface: This document provides power data and system application information on the followingequipment used in a NETSURE Power System.

MODEL SPEC. NO. DESCRIPTION

PSS4850-23GV 588705000 Rectifier Module Mounting Shelf

R48-3200 1R483200 Rectifier Module (PCU)

Description: The Rectifier Module Mounting Shelf and Rectifier Modules (PCUs), when used in a N ETSUREPower System equipped with a Meter-Control-Alarm (MCA) Assembly, comprise a -48V DCPower System designed to power a load while charging a positive grounded battery. Thissystem is capable of operating in a batteryless installation or off battery for maintenancepurposes. The system is designed for operation with the positive output grounded.

The NETSURE Power System utilizing this equipment is a complete integrated power systemcontaining rectifiers (PCUs), intelligent control, metering, monitoring, and distribution. A

NETSURE Power System, utilizing this equipment, typically consists of... Rectifier Module Mounting Shelf

The system contains one or moreRectifier Module Mounting Shelves, eachof which houses up to six (6) RectifierModules (PCUs).

Rectifier Modules (PCUs)

The system contains Rectifier Modules(PCUs), which provide load power,battery float current, and battery rechargecurrent during normal operating

conditions. The Rectifier Modules(PCUs) are a constant power design.This means that, within the normal operating ambient temperature range, the maximumoutput power available is a constant 3200W. Within this ambient temperature range, theRectifier Modules (PCUs) will operate in one of three modes, depending upon loaddemands. Transition between modes is completely automatic.

Constant Voltage Mode: For any initial output voltage setting from 47 to 58 volts,output voltage remains constant regardless of load. This is the normal operatingcondition, in which loads are being supplied and batteries are float charged. RectifierModules (PCUs) will operate in the Constant Voltage Mode unless load increases tothe point where the product of load current and output voltage is approximately3200W.

Constant Power Mode: As load increases above approximately 3200W (non-adjustable), output current continues to increase, but output voltage decreases asrequired to maintain constant output power. Rectifier Modules (PCUs) will operate inthe Constant Power Mode unless load continues to increase to the point where thecurrent limit setting is reached.

Constant Current Mode: If load increases above the current limit setting, outputvoltage decreases linearly to maintain output current at current limit.

Rectifier Modules (PCUs) continue to operate in higher ambient temperatures, but atreduced power. Refer also to Paragraph 1.4.6under SPECIFICATIONS.

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PD588705000 Power Data SheetIssue AF, July 23, 2008 Spec. No. 588705000 (Model PSS4850-23GV)

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Meter-Control-Alarm (MCA) Assembly

The system contains one MCA. The MCA controls the operation of the Rectifier Modules(PCUs). The MCA also provides power system control, metering, monitoring, and alarmfunctions. Note:This document does not describe the MCA. Refer to the Power SystemSAG (System Application Guide) for MCA information.

NETSURE DistributionProvides DC distribution through fuses and/or circuit breakers. Note:This documentdoes not describe NETSUREDistribution. Refer to the Power System SAG (SystemApplication Guide) for distribution information.

Family: NETSURE

Spec. No.: 588705000

Model: PSS4850-23GV

Rectifier Input Voltage Nominal 208/240 volts AC, single phase, 50/60 Hz, with an operatingrange of 176 to 264 volts. Acceptable input frequency range is 45 to65 Hz.

Rectifier Output Voltage: -48 Volts DC

Rectifier Output Capacity:Shelf: 399.6 Amperes, 19200 Watts (maximum)Rectifier Module (PCU): 55.2A @ -58.0VDC to 66.6A @ -48.0VDC, 3200 Watts (maximum)

Agency Approval: UL 60950 Recognized; CAN/CSA 22.2, No. 60950-00

Framework Type: For Mounting in a 23 Inch Wide Relay Rack

Mounting Width: 23 Inch (Relay Rack Mounting)

Mounting Depth: 18 Inches

Mounting Height 6 Inches (3U)

Access: Front and Rear for Installation and Maintenance,Front for Operation

Control: Microprocessor

Color: Bright Zinc Plating (Spec. M500-53) Body,Textured Gray (Spec. M500-147) Faceplates

Options: Rectifier Module Mounting Shelf, Single Phase Input, AC InputTerminal Blocks,Rectifier Module,Rectifier Module Mounting Shelf,Three Phase Input, AC Input Terminal Blocks,Rectifier ModuleMounting Shelf, Single Phase Input, AC Input Line Cords

Accessories: Wiring Components,Rectifier Module Mounting Position Blank CoverPanel,Battery Charge Temperature Compensation Probe for Single

Probe Digital Compensation,Battery Charge TemperatureCompensation Probe Concentrator for Multiple Probe Use (TXM),Adding Additional Shelf in Field Output Busbar Kit,ReplacementCables,Replacement Components

Environment: -40C to +65C (-40F to +149F). Refer also to Paragraph 1.4.6.

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Power Data Sheet PD588705000Spec. No. 588705000 (Model PSS4850-23GV) Issue AF, July 23, 2008

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588705000Home

Rectifier Module(List 2)

Rectifier ModuleMounting Shelf(List 1,3,11)

See Also

System Overview

Table of Contents

Ordering InformationList Descriptions

Accessory Descriptions

Specifications

Physical Size Information

Related Documentation


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TABLE OF CONTENTS

Ordering InformationSystem

OverviewPicture

List

Descriptions

Accessory

Descriptions

SpecificationsPhysical SizeInformation

RelatedDocumentation

SYSTEM OVERVIEW.................................................................................................................................................1TABLE OF CONTENTS.............................................................................................................................................4ORDERING INFORMATION......................................................................................................................................5

List Options..........................................................................................................................................................5Accessory Options..............................................................................................................................................5

LIST DESCRIPTIONS................................................................................................................................................6588705000 List 1: Rectifier Module Mounting Shelf, Single-Phase Input, AC Input Terminal Blocks............6588705000 List 2: Rectifier Module (PCU) .....................................................................................................6588705000 List 3: Rectifier Module Mounting Shelf, Three-Phase Input, AC Input Terminal Blocks ............6588705000 List 11: Rectifier Module Mounting Shelf, Single-Phase Input, AC Input Line Cords..................7

ACCESSORY DESCRIPTIONS.................................................................................................................................8Wiring Components ............................................................................................................................................8

AC Input Branch Circuit Protection and Wire Size Selection...........................................................................8DC Output Connections ...................................................................................................................................9Frame Ground Wire Size Selection................................................................................................................10External Alarms Wire Size Selection..............................................................................................................10

Rectifier Module Mounting Position Blank Cover Panel ...............................................................................11Battery Charge Temperature Compensation Probe for Single Probe Digital Compensation ...................11Battery Charge Temperature Compensation Probe Concentrator for Multiple Probe Use (TXM) ............12

Battery Temperature Probe Concentrator Kit (P/N 524570)..........................................................................12Analog Battery Temperature Probe (P/N 521262).........................................................................................12TXM Extension Cable (P/N 514153)..............................................................................................................12

Adding Additional Shelf in Field Output Busbar Kit......................................................................................13Replacement Cables .........................................................................................................................................14Replacement Components...............................................................................................................................14

SPECIFICATIONS....................................................................................................................................................15 1.1Output Ratings ............................................................................................................................................151.2 Input Ratings ...............................................................................................................................................171.3Environmental Ratings...............................................................................................................................201.4Standard Features ......................................................................................................................................22

PHYSICAL SIZE INFORMATION ............................................................................................................................28Overall Dimensions...........................................................................................................................................28

Rectifier Module Mounting Shelf ....................................................................................................................28Digital Battery Charge Temperature Compensation Probe (P/N 107021 and 106824).................................29Analog Battery Temperature Probe (P/N 521262).........................................................................................29

Connection Locations.......................................................................................................................................30List 1 AC Input and Frame Ground (Single-Phase Input) ..............................................................................30List 3 AC Input and Frame Ground (Three-Phase Input)...............................................................................31List 11 AC Input (Single-Phase Input)............................................................................................................32DC Output and Alarm/Control to MCA ...........................................................................................................33

RELATED DOCUMENTATION................................................................................................................................34REVISION RECORD................................................................................................................................................35


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ORDERING INFORMATION

List Options

This equipment is used in a NETSURE Power System. Refer also to the Power System's documentation.

Order the following by the items Part Number as specified in the following table.When viewing electronically, click on the List #to jump to the detailed description page.

List#

Part Number Description

MountingPositions

(1U = 1-3/4)

Notes

1 58870500001

Rectifier Module Mounting Shelf, Single-Phase Input, ACInput Terminal Blocks (Individual Rectifier Module AC InputFeeds; One AC Input Branch Circuit per Rectifier Module,Six AC Input Branch Circuits per Shelf)

3U --

2 58870500002 Rectifier Module (PCU) -- --

3 58870500003Rectifier Module Mounting Shelf, Two (2) Three-PhaseInputs, AC Input Terminal Blocks (Each input suppliesthree (3) single-phase rectifier modules.)

3U --

11 58870500011

Rectifier Module Mounting Shelf, Single-Phase Input, ACInput Line Cords (Individual Rectifier Module AC InputFeeds; One AC Input Branch Circuit per Rectifier Module,Six AC Input Branch Circuits per Shelf)

3U --

Accessory Options

Order the following by the items Part Number as specified in the ACCESSORY DESCRIPTIONS section.

When viewing electronically, click on the linkto jump to the detailed description page.

Description Part Number

Wiring Components

Rectifier Module Mounting Position Blank Cover Panel

Battery Charge Temperature CompensationProbe for Single Probe Digital Compensation

Battery Charge Temperature Compensation Probe Concentrator for Multiple ProbeUse (TXM)

Adding Additional Shelf in Field Output Busbar KitReplacement Cables

Replacement Components

See ACCESSORYDESCRIPTIONS

Section

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LIST DESCRIPTIONS

588705000 List 1: Rectifier Module Mounting Shelf,Single-Phase Input, AC Input Terminal Blocks

Features

Provides one (1) Model PSS4850-23GV (-48V, 330A/400A),

Spec. No. 588705000 Rectifier Module Mounting Shelf.

Each Rectifier Module Mounting Shelf holds up to six (6) RectifierModules.

Each Mounting Shelf is equipped with individual Rectifier Modulesingle-phase AC input feeds (one AC input branch circuit perRectifier Module, six AC input branch circuits per Rectifier ModuleMounting Shelf).

Terminal blocks provided for AC input connections.

Restrictions

None.

Ordering Notes

1) Order Rectifier Modules as required per List 2.

2) Order a Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440, for each empty rectifiermodule mounting position in the system.

3) Refer also to ACCESSORY DESCRIPTIONS.

588705000 List 2: Rectifier Module (PCU)

Features

Provides one (1) Model R48-3200 (-48V, 55A/66A),

Spec. No. 1R483200, Rectifier Module.Ordering Notes

1) Order as required. Each shelf holds up to six (6) Rectifier Modules.

588705000 List 3: Rectifier Module Mounting Shelf,Three-Phase Input, AC Input Terminal Blocks

Features

Provides one (1) Model PSS4850-23GV (-48V, 330A/400A),Spec. No. 588705000 Rectifier Module Mounting Shelf.

Each Mounting Shelf holds up to six (6) Rectifier Modules.

Each Mounting Shelf is equipped with two (2) three-phase ACinput circuits. Each input circuit powers three (3) single-phaseRectifier Modules.

Terminal blocks provided for AC input connections.

Restrictions

To maintain phase balance, Rectifier Modules should be installed in groups of three (all three on left and/or allthree on right).

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Ordering Notes

1) Order Rectifier Modules in groups of three per List 2.



588705000 List 11: Rectifier Module Mounting Shelf,Single-Phase Input, AC Input Line Cords

Features

Provides one (1) Model PSS4850-23GV (-48V, 330A/400A),Spec. No. 588705000 Rectifier Module Mounting Shelf.

Each Rectifier Module Mounting Shelf holds up to six (6)Rectifier Modules.

Each Mounting Shelf is equipped with individual RectifierModule single-phase AC input feeds (one AC input branch

circuit per Rectifier Module, six AC input branch circuits perRectifier Module Mounting Shelf).

Factory wired AC input line cords equipped with NEMA L6-30Ptwist-lock plugs provided. (Six per shelf, each 7.5 long, 12/3AWG.)

Restrictions

Line cord option can only be used up to 40C ambient.

Ordering Notes

1) Order Rectifier Modules as required per List 2.

2) Order a Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440, for each empty rectifier

module mounting position in the system.


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ACCESSORY DESCRIPTIONS

Wiring Components

AC Input Branch Circuit Protection and Wire Size Selection

List 1 Mounting Shelf (Single Phase Input)

See Connections Locations, AC Input and Frame Groundunder PHYSICAL SIZE INFORMATION forillustration.

LIST 1 AC INPUT (TB1 and TB2)Connection Points for Individual Rectifier Module AC Input Branch Circuits are Provided

(One AC Input Branch Circuit per Rectifier Module, Six AC Input Branch Circuits per Shelf)

TB1 and TB2 TerminalsOperatingAmbient

Temperature1

RecmBranchCircuit

Protection2, 3

Recm 90 CWire Size

1 Capacity Type

30C

40C

65C

25 Amperes 10 AWG 10 to 24 AWGScrew Compression

Tubular Contact

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI)approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table

310-16 for copper wire at 90C conductor temperature, operating in ambient of 30C, 40C, and

65C was used. For operation in other ambients, apply derating factors listed in Table 310-16 of theNEC. For operation in countries where the NEC is not recognized, follow applicable codes.

2 The AC input branch circuit protective device should be of the time-delay or high inrush type.

3Recommendations based on Nominal Line Full Load Input Current of 18 Amperes.

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List 3 Mounting Shelf (Three Phase Input)


LIST 3 AC INPUT (TB1 and TB2)Connection Points for Two 3-Phase AC Input Feeds are Provided

TB1 and TB2 TerminalsOperatingAmbient

Temperature1

RecmBranchCircuit

Protection2, 3

Recm 90 CWire Size

1 Capacity Type

30C

40C

65C

40 Amperes,3-Pole

8 AWG 6 to 14 AWGScrew Compression

Tubular Contact

1 Wire sizes based on recommendations of the American National Standards Institute (ANSI)approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table

310-16 for copper wire at 90C conductor temperature, operating in ambient of 30C, 40C, and

65C was used. For operation in other ambients, apply derating factors listed in Table 310-16 of theNEC. For operation in countries where the NEC is not recognized, follow applicable codes.


3 Recommendations based on Nominal Line Full Load Input Current of 29.3 Amperes.

List 11 Mounting Shelf (Single Phase Input)

See Connections Locations, AC Input and Frame Groundunder PHYSICAL SIZE INFORMATION for

illustration.

LIST 11 AC INPUT (Line Cords)Line Cords for Individual Rectifier Module AC Input Branch Circuits are Factory Connected(One AC Input Branch Circuit per Rectifier Module, Six AC Input Branch Circuits per Shelf)

OperatingAmbient

Temperature

RecmBranchCircuit

Protection1, 2

30C

40C

3

25 Amperes


2 Recommendations based on Nominal Line Full Load Input Current of 18 Amperes.

3 Line cord option can only be used up to 40C ambient.

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DC Output Connections

See Connections Locations, DC Output and Alarm/Control to MCAunder PHYSICAL SIZE INFORMATIONfor illustration.

No wire size or lug recommendations provided here. Shelf DC output is connected via busbars to a NETSUREPower System.

Frame Ground Wire Size Selection


FRAME GROUND (FR GND)1

Terminals Recm Wire Size

Two 10-32 X 3/4"Studs and Hardware

10 AWG

1 This terminal must be connected to earth ground, not power systemneutral. Equipment grounding conductor size based on recommendationsof the NEC Table 250-122 for copper wire. If aluminum or copper cladaluminum grounding conductor is used, refer to Table 250-122 forincreased conductor size. For operation in countries where the NEC isnot recognized, follow applicable codes.

2 For relay rack grounding requirements, refer to the NEC, applicable localcodes, and your specific site requirements.

External Alarms Wire Size Selection

See Connections Locations, DC Output and Alarm/Control to MCAunder PHYSICAL SIZE INFORMATIONfor illustration.

No wire size recommendations provided here. Shelf external alarms are provided via the MCA of anassociated NETSURE Power System.

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Rectifier Module Mounting Position Blank Cover Panel

Features

Covers one (1) unused Rectifier Module mounting position.

Ordering Notes


Battery Charge Temperature Compensation Probefor Single Probe Digital Compensation

Features

This system can be used with a Battery Charge Temperature Compensation Probe. This probe must bemounted near the battery to sense battery ambient temperature. The probe connects to and allows theMCA to automatically increase or decrease the output voltage of the system to maintain battery floatcurrent as battery ambient temperature decreases or increases, respectively. Battery life can beextended when an optimum charge voltage to the battery with respect to temperature is maintained. Twoprobes are available. Part No. 107021 has a 25-foot long cord. Part No. 106824 has a 100 foot-longcord. See Overall Dimensions, Digital Battery Charge Temperature Compensation Probe (P/N 107021and 106824)under PHYSICAL SIZE INFORMATION for a dimensional drawing.

Allows Rectifier Module Battery Charge Temperature Compensation.

For more features, see the SPECIFICATIONSsection.

Temperature Curve: Refer to Figure 1.

Ordering Notes

1) Order one Battery Charge Temperature Compensation Probe per power system, as required.

SLOPEAdjustable from 0.0 V / Cto 0.2 V / C

MIN W/TAdjustable from

Float to 44V

MAX W/TAdjustable from

Float to 58.0V max.*

+25C(+77F)

FLOATDetermines Float ModeOutput Voltage at 25C.

Adjustable from 46.0Vto 57.0V max.*

TemperatureIncreasingDecreasing

Voltage

Decreasing

Increasing

* Maximum setting is automatically

limited to 1.0 volt less than HVSD setting.

Figure 1Typical Float Charge Thermal Characteristics

Using Optional Battery Charge Digital Temperature Compensation Probe(Indicated parameters are user-adjustable via the associated MCA.)

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Battery Charge Temperature Compensation Probe Concentratorfor Multiple Probe Use (TXM)

Battery Temperature Probe Concentrator Kit (P/N 524570)

Features

The Battery Temperature Probe Concentrator (TXM) expands batterytemperature monitoring capabilities by providing a means of monitoring upto eight (8) analog battery temperature probes. The TXM provides a digitaloutput for connection to the MCAs battery temperature probe connector.The MCA can be programmed to compensate for the hottest probereading, the average temperature of all connected probes, or the probeconnected to the lowest numbered connector. The kit includes one TXM(P/N 521211) and one 25 ft. interface cable (P/N 521228) for connectingthe TXM to the MCA.

Restrictions

Requires P/N 521262 analog probes. Cannot be used with digital probes(P/Ns 106824 and 107021).

Ordering Notes

1) Order one Battery Charge Temperature Compensation Probe ConcentratorKit, P/N 524570, per power system, and up to eight (8) P/N 521262 probes,as required. Can also be ordered from the System Application Guide(SAG) of the Power System in which these shelves are used.

Analog Battery Temperature Probe (P/N 521262)

Features

An analog probe designed to sense internal battery temperature. Mounts on the negative terminal of thebattery; mounting hole clears 5/16 hardware. Includes 15 ft. cable with connector. See OverallDimensions, Analog Battery Temperature Probe (P/N 521262)under PHYSICAL SIZE INFORMATION fora dimensional drawing.

Ordering Notes

1) See above Ordering Notes.

TXM Extension Cable (P/N 514153)

Features

25 ft. long cable. Can be used between a P/N 521262 Analog BatteryTemperature Probe and the TXM; or to extend a P/N 521228 interfacecable between the TXM and MCA.

Ordering Notes1) See above Ordering Notes.

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521211

521228

514153


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Adding Additional Shelf in Field Output Busbar Kit

Features

Kit to tie the DC output busbars in a field installed Rectifier Module Mounting Shelf to the DC busbars in aSpec. No. 582126000 NETSURE Power System.

Ordering Notes1) Order kit P/N 529139 for each Rectifier Module Mounting Shelf to be added in the field.

Shelf Mounting Hardware

Interconnecting Busbars

and Hardware

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Replacement Cables

Ordering Notes

1) Refer to the Power System "System Application Guide" (SAG) for part numbers.

Replacement Components

Ordering Notes

1) Rectifier Module (PCU): Order via List 2.

4) Rectifier Module Fan: P/N P7001111.

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SPECIFICATIONS

Note: All MCA references pertain to the Meter-Control-Alarm assembly located in the associated PowerSystem. Refer to the separate System Application Guide (SAG) of the associated Power System forthe following:

MCA specifications and factory default settings.

All external alarms. All external controls.

Local status and alarm indicators other than those provided onthe Rectifier Modules (PCUs) and DC-DC Converter Modules.

1.1 Output Ratings

1.1.1 Voltage: Nominal -48 volts DC, Positive Ground.

(A) Without Battery Charge Temperature Compensation: Float voltage is adjustable from47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 44.00 to 58.00 volts DC.The output voltage temperature coefficient does not exceed 0.01% per degree centigradefrom -40C to +65C. Adjustment is made via the associated MCA. Refer to the separatePower System documentation for the factory setting.

(B) With Battery Charge Digital Temperature Compensation Probe or TXM (multiple probeconcentrator module): With an optional battery charge digital temperature compensationprobe or TXM installed, the MCA automatically increases or decreases the output voltage asbattery ambient temperature decreases or increases, respectively. The float andtest/equalize voltage range is the same as without battery charge temperaturecompensation. Refer to the separate Power System documentation for the factory setting.Using battery and equipment manufacturers recommendations, the user selects thefollowing temperature compensation curve parameters via the MCA. Refer to theTemperature Compensation Probe Curve (Figure 1).

(1) The temperature compensation slope in volts/C. Adjustable from zero to 200

millivolts/C. Adjustment is made via the associated MCA. Refer to the separatePower System documentation for the factory setting.

(2) The maximum voltage limit in volts DC. Adjustable from float up to 58.00 volts DC, butautomatically limited to 1.0 volt below the High Voltage Shutdown setting. Adjustmentis made via the associated MCA. Refer to the separate Power System documentationfor the factory setting.

(3) The minimum voltage limit in volts DC. Adjustable from float down to 44.00 volts DC,but automatically limited to 1.0 volt above the Low Voltage Disconnect Reconnectsetting. Adjustment is made via the associated MCA. Refer to the separate PowerSystem documentation for the factory setting.

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1.1.2 Current:

(A) Full Load Rated Current: Refer to the following table.

Full Load RatedCurrent (Amps)Number

of RectifierModules

At 58.0 VDC At 48.0 VDC

1 55.2A 66.6A

2 110.4A 133.2A

3 165.6A 199.8A

4 220.8A 266.4A

5 276.0A 333.0A

6 331.2A 399.6A

(B) Output Voltage vs. Output Current: Refer to the following illustration.3200 W, 55.2 A @ 58 VDC3200 W, 66.6 A @ 48 VDC

Output voltage vs. output current, max. output power

3200 W

0

10

20

30

40

50

60

70

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70

Output current (A)

Outpu

tvoltage(V)

1.1.3 Regulation: Static regulation will give other voltage depending on load.

(A) Output Voltage Tolerance:

Output voltage tolerance:

< 0.2% 25A load +15C - +35C< 0.5% 25A load -5C - +55C

Static regulation, including input voltage variation and temperature variation:

< 0.5% 5-100% load +15C - +35C

< 1% 5-100% load -5C - +55C

Uin = 85-290 Vac, f = 45 Hz - 65 Hz

Output voltage decreases with increased output current.

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Overshot of output voltage at startup 1%.

(B) Dynamic Response Characteristic (at rated input and output voltage):

Response time 200us and overshot 5% for load changes at 50% - 25% - 50%and 50% - 75% - 50%.

Overshot or undershot 5% and within 1% of regulation band 4ms at 50us for load

changes at 10% - 90% and 90% - 10%. (Telcordia GR-947.)

1.1.4 Filtering (with or without battery):

(A) Voice Band Noise: Complies with Telcordia GR-947-CORE.

(1) Output noise according to Telcordia GR-947-CORE: < 32dBrnC between180V~290Vacinput and 10 - 100% load (output voltage > 42V, for any application with > 1 rectifier).

(2) Psophometric noise is 1mV between 180V~290Vac input and 10 -100% load (outputvoltage > 42V) and 16.66-6000Hz. (for any application with > 1 rectifier).

(B) Wide Band Noise: Complies with Telcordia GR-947-CORE.

(1) Typically 130 millivolt peak-to-peak. Does not exceed 250 millivolt peak-to-peak.

(2) Typically 13 millivolts rms. Does not exceed 30 millivolt rms.

1.1.5 Output Discharge: The output capacitors automatically discharge when the rectifier isdisconnected from the batteries and AC is turned OFF. Time constant is less than 1 minute.

1.1.6 Power Interruption: The rectifier starts when connected to a fully discharged battery orcapacitor bank (bus voltage > 15V) without operating protective devices or requiring theshedding of load or needing any manual intervention. The rectifier starts under all line andenvironmental conditions, when the output terminals are connected to an impedance of less than15 milliohms.

1.1.7 Stability Criteria: Complies with GR947 Core R3-20. Stability criteria: > 30 deg. of phasemargin when gain is unity (0 dB) and gain down to < - 6 dB when phase is 180 deg.

1.2 Input Ratings

1.2.1 Voltage:(A) Normal: Nominal 208/240 volts AC, single phase, 50/60 Hz, with an operating range of 176

to 264 volts. Acceptable input frequency range is 45 to 65 Hz.

(B) Safe Voltage: The system can tolerate 415 volts AC without damage.

1.2.2 Harmonic Content: < 5% THD at 50% - 100% load. The voltage source must have a voltageTHD of < 1.1%. The range of input voltage is 200~250Vac.

The rectifier is designed to comply with EN61000-3-2.

1.2.3 Inrush Current: Peak does not exceed 1.5 times the steady state peak value of the inputcurrent at full load, nominal input voltage, and for any duration of AC input interrupts. Under theabove conditions, standard AC distribution circuit breakers will not trip.

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1.2.4 Typical Input Data: 50 Hz input.

(A) System output is initially adjusted to 54.48 volts DC as measured at the system sense pointat 50% of full load and nominal input. Percent of Full Load refers to percent of 55Amperes.

Number

of RectifierModulesInstalled

NominalInputVoltage

Percentof FullLoad

InputCurrent(Amperes)

InputVA

InputWatts

PowerFactor%

Efficiency%

HeatDissipationBTU/Hr*

0 0.51 109 82 76.0 -- 279

25 3.55 734 726 98.9 82.5 460

50 7.90 1644 1639 99.7 91.4 621

75 12.02 2491 2486 99.8 90.3 815

100 15.90 3312 3308 99.8 90.5 1063

110 17.30 3594 3589 99.8 90.5 1159

208

120 17.25 3582 3572 99.8 91.1 1075

0 0.51 123 82 66.9 -- 27925 3.11 748 735 98.3 81.5 463

50 6.81 1637 1631 99.5 88.5 453

75 10.33 2485 2481 99.8 90.5 798

100 13.69 3300 3296 99.8 90.9 1023

110 14.82 3566 3560 99.8 91.0 1083

1

240

120 14.86 3557 3550 99.8 91.7 998

* - Heat dissipation is the same for a List 3 shelf (three phase input).

(B) Typical Power Factor: Greater than or equal to 98% for any load greater than or equal to50% of rated full load at nominal line. Meets IEC 1000-3-2.

(C) Typical Operating Efficiency:

92% at best point,

91% at 50A / 53.5V between 215Vac-250Vac input, 90.5% at 50A / 53.5V between200Vac-215Vac.

90.5% at 55A / 53.5V between 215Vac-250Vac input, 90% at 55A / 53.5V between200Vac-215Vac.

(D) Maximum Input Current: at 100% of full load with output adjusted to 58 volts DC asmeasured at the shelf output terminals.

NominalInput Voltage

InputVoltage

Number of

Rectifier ModulesInstalled

Input Current(Amperes)

208/240 176 1 20.35

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1.2.5 Typical Input Data: 60 Hz input.

(A) System output is initially adjusted to 54.48 volts DC as measured at the system sense pointsat 50% of full load and nominal input. Percent of Full Load refers to percent of 55Amperes.

Numberof RectifierModulesInstalled

NominalInput

Voltage

Percentof FullLoad

InputCurrent

(Amperes)

InputVA

InputWatts

PowerFactor

%

Efficiency%

HeatDissipation

BTU/Hr*

0 0.62 127 69 54.2 -- 235.25

25 4.13 856 842 98.8 88.9 319.31

50 7.92 1644 1639 99.7 91.4 479.51

75 11.87 2457 2453 99.8 91.6 701.88

100 16.02 3298 3297 99.8 90.9 1020.09

110 17.28 3561 3558 99.8 90.5 1156.27

208

120 16.88 3478 3477 99.8 89.9 1208.42

0 0.68 163 66 61.2 -- 225.3125 3.65 865 846 97.7 88.7 325.42

50 6.89 1648 1633 99.4 91.9 453.62

75 10.23 2445 2441 99.8 92.1 654.78

100 13.68 3269 3265 99.8 91.8 917.81

110 14.84 3538 3534 99.8 91.3 1050.24

1

240

120 14.46 3455 3454 99.8 90.5 1118.21

* - Heat dissipation is the same for a List 3 shelf (three phase input).

(B) Typical Power Factor: Greater than or equal to 98% for any load greater than or equal to50% of rated full load at nominal line. Meets IEC 1000-3-2.

(C) Typical Operating Efficiency:

92% at best point,

91% at 50A / 53.5V between 215Vac-250Vac input, 90.5% at 50A / 53.5V between200Vac-215Vac.

90.5% at 55A / 53.5V between 215Vac-250Vac input, 90% at 55A / 53.5V between200Vac-215Vac.

(D) Maximum Input Current: at 100% of full load with output adjusted to 58 volts DC asmeasured at the shelf output terminals.

NominalInput Voltage

InputVoltage

Number ofRectifier Modules

InstalledInput Current

(Amperes)

208/240 176 1 20.33

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1.3 Environmental Ratings

1.3.1 Climatic and Mechanical Environment: Meets Telcordia GR-63 Transportation.

According to ETS 300 019-1-2, class 2.3.

Storage and handling: According to ETS 300 019-1-1, class 1.2.

Operation: According to ETS 300 019-1-3, class 3.2.

Transportation, storage and handling, operation:According to Telcordia GR-63-Core, chapter 4.

Earthquakeaccording to Eq (Z4).

The rectifier operates in an extended temperature with output derating according to Figure 2.

Relative Humidity: 95% (no condensation).

(A) Temperature:

(1) Temperature:

-40 to +65 degrees C,

-40 to +45 degrees C with 3200W output, +45 to +65 degrees C with deratingoutput.

-20 to +45 degrees C with full performance.

Max. output at 65C is 2320W.

(2) Temperature Coefficient: 0.01% per degrees Celsius.

Rectifier starts at -40 degrees C, and continuously operates.

At fan failure the rectifier shuts down. Does not rely on the temperature sensors.

(B) Dust Filter: No dust filter is used.

(C) Airborne Contaminant: Erosion-proof paint is used on PCB boards.

(1) Gas Contaminant Test (Corrosion Air): The rectifier works normally in corrosion airconditionaccording to Telcordia, GR63 ch. 4.5 and 5.5.3. Also complies with NEBSrequirement of gas contaminant.

(2) Hygroscopic Dust: Complies with NEBS requirement of hygroscopic dust.

(D) Altitude (Air Pressure):

(1) The maximum operating ambient temperature should be derated above altitude of2000m.

(2) Meets NEBS requirement of altitude.

(E) Office Vibration: Meets NEBS requirement of office vibration.

(F) Illumination: Meets NEBS requirement of illumination.

1.3.2 Ventilation Requirements

(A) Ventilation: The Rectifier Modules are fan cooled and utilize front to back forced ventilation.A Rectifier Module Mounting Shelf must be mounted so ventilating openings are not blockedand temperature of the air entering the cabinet does not exceed the Operating AmbientTemperature Range stated above.

The distance from the rear of a Rectifier Module Mounting Shelf to a wall or other solidstructure must not be less than two inches. This will assure proper airflow through theRectifier Modules. (See also Paragraph 1.3.7 [Mounting].)

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(B) Stacking Considerations: This system is designed for front to back ventilation tofacilitate stacking of Rectifier Module Mounting Shelves, one above the other, in arelay rack. There is no spacing requirement between stacked Rectifier Module MountingShelves of a single system.

1.3.3 Single Rectifier Audible Noise:

(A)At 25C 53dB(A) with fan in high speed; Measurement made at 0.6m distance in front ofrectifier and at same horizontal line of the middle of rectifier.

(B) At 25C 45dB(A) with fan in low speed; Measurement made at 1m distance in front ofrectifier and at same horizontal line of the middle of rectifier.

1.3.4 EMI/RFI Suppression:

(A) Rectifier Modules operating in a Rectifier Module Mounting Shelf conform to therequirements of FCC rules Part 15, Subpart B, Class A for Radiated and Conductedemissions limits.

(B) Rectifier Modules operating in a Rectifier Module Mounting Shelf conform to therequirements of European Norm, EN55022, Class A for Radiated and Conducted emissionslimits.

1.3.5 Surge Protection: Compliance with EN61000-4-5 Installation Class 4, and capable ofwithstanding surges per ANSI/IEEE C 62.41 1980 Category B3 across the input terminals.

Note: This level of protection is a widely used standard for telecommunications powerequipment. As with all such equipment, it is the end user's responsibility to provide anadequately sized Surge Suppression Device at the commercial power service entrance ofthe building that reduces all incoming surges to levels below the classes/categoriesstated for the equipment.

1.3.6 Compliance Information:

(A) Safety Compliance: This unit meets the requirements of UL 60950-1, Standard forInformation Technology Equipment, and is UL Recognized as a power supply for use inTelephone, Electronic Data Processing or Information Processing Equipment. This unitmeets the requirements of CAN/CSA 22.2, No. 60950-00 and is tested and Certified by UL

("c UR") as a Component Type Power Supply.

(B) The rectifiers are RoHS compliant.

1.3.7 Mounting: This unit intended only for installation in a Restricted Access Location on or above anon-combustible surface. Clearance requirements are:

(A) Recommended minimum aisle space clearance for the front of the unit is 2' 6".

(B) When unit is shipped loose, recommended minimum aisle space clearance behind the unit is2' 0 for access to installers connections. When unit is factory-installed in a NETSURE PowerSystem, refer to the System Application Guide (SAG) for rear aisle space clearancerecommendations. See Ventilation Requirements (Para. 1.3.2) in this document forminimum spacing requirements in all cases.

1.3.8 ESD Protection: Meets EN 61000-4-2.

Requirements are 6kV contact and 8kV air for criteria B and 8kV/15kV for criteria C.

According Telcordia GR-1089-CORE R2-1, R2-2, R2-3, O2-4.

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Contact Air

2kV 2kV

4kV 4kV

6kV 8kV

8kV 15kV

1.3.9 Electrical Fast Transient / Burst Immunity

(A) Meets EN 61000-4-4:

Burst will be fulfilled for AC and DC terminals at 4kV with criteria B.

Burst will be fulfilled CAN-bus signals at 1kV with criteria B.

(B) Meets GR-1089 O2-8:

Burst (EFT) will be fulfilled for AC and DC terminals at 0.5kV.

Burst will be fulfilled CAN-bus signals at 0.25kV.

1.4 Standard Features

1.4.1 Type of Power Conversion Circuit: High frequency.

1.4.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant andoutput current does not exceed the current limit setting. During normal operation, the battery isnot required to furnish load current and remains in a fully charged condition.

The float voltage setting can be checked and/or adjusted without removing a Rectifier Module oraffecting the load. One adjustment changes the output of all Rectifier Modules.

Note: If the current demanded by the load exceeds the current limit setting of the system, thebattery is required to furnish the difference in load current and begins discharging.

Note: If the system is used with a digital battery charge temperature compensation probe or

TXM, the MCA automatically adjusts system output. This ensures proper voltage to thebattery as battery ambient temperature fluctuates.

1.4.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltageis required for equalizing the charge on all battery cells of a conventional flooded cell battery, orfor recharging the battery following a commercial power failure.

If the installation site does not require system equalize mode of operation, the equalize featurecan be used as a test feature. System equalize voltage can be adjusted to a test voltage value.Placing the system into the test/equalize mode causes system output voltage to increase ordecrease to this test voltage value.

The test/equalize voltage setting can be checked and/or adjusted without removing a RectifierModule or affecting the load. One adjustment changes the output of all Rectifier Modules.

Note: If the system is used with a battery charge digital temperature compensation probe orTXM, typical equalize mode of operation is not used.

1.4.4 Output Mode of Operation Selection: There are four methods of placing the system from thefloat mode to the test/equalize mode.

(A) Method 1 (Manual Test/Equalize): A user manually places the system into thetest/equalize mode via the MCA interface. A user must manually return the system to thefloat mode via the MCA interface.

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(B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places thesystem into the test/equalize mode via the MCA interface. The systemautomatically returns to the float mode after a preset programmable time period (1-99 hours,in increments of one hour).

(C) Method 3 (Automatic Test/Equalize):

THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELLBATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOTRECOMMENDED.

This feature can be enabled or disabled by a user via the MCA. The default state isdisabled.

The Automatic Equalize feature is a time based function that is controlled by a customerselectable multiplier and by the Battery On Discharge (BOD) alarm setpoint. The MCAsdefault setting is for a multiplier of zero, which disables the Automatic Equalize feature.

When the Automatic Equalize feature is enabled, if system voltage drops to less than theBOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period.The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisanceequalization cycles. When system voltage rises to above the BOD alarm setpoint, the MCA

ends the discharge timing cycle and (assuming a minimum of 15 minutes has elapsed)places the Rectifier Modules into the equalize mode for a customer selectable multiple of thedischarge time period (the discharge time period includes the initial 15 minutes).

The equalize time period can be set for 0 to 15 times the discharge time period, up to amaximum of 300 hours. A zero (0) setting disables the feature.

(D) Method 4 (External Test/Equalize): A user (or external equipment) places the system intothe test/equalize mode by applying an external signal to the system. The system returns tothe float mode when the external signal is removed. This method overrides the other threemethods.

1.4.5 Input Protection:

(A) Fuse: On the input two UL recognized fuses are used.

(B) Input Voltage Protection: Requirement of operating range is 85-290Vac. Derating from176Vac and 50% at 120Vac. Withstanding 415Vac input w/o damage.

To fulfill these, the following actions will be taken.

1) The rectifier will shut down at low or high voltage input;

The protecting voltages are:

Low voltage disable point: 80V3V; Hysteresis at least 15 VAC for restart.

High voltage disable point: 295V5V; Hysteresis at least 10 VAC for restart.

2) Between 85V and 176V the output power will be derated linearly according inputvoltage as following.

Input voltage: 85V; Max output power: 600W.

Input voltage: 120V; Max Output power: 1600W.

Input voltage: 176V; Max output power: 3200W.

For the stabilization, the output power can sluggishly change when input voltagefluctuate in a narrow range which not more than 3V.

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3) Over voltage isolation

The rectifier will be disconnected from the mains when a preset non-adjustable valueis reached.

(C) AC Fail Alarm: The rectifier issues an "AC Fail Alarm" when AC input voltage drops to164Vac. This alarm clears when AC input voltage recovers to 169Vac.

1.4.6 Output Protection:

(A) Current Limiting: The maximum current delivered by the system can be programmed from10% to 121% of total system capacity at maximum rated output voltage. The associatedMCA automatically adjusts the current limit circuit on each Rectifier Module so that this valueis not exceeded. If a Rectifier Module fails, the MCA automatically resets each remainingRectifier Module's current limit point to maintain this value. The MCA also insures that thecurrent limit circuit on any Rectifier Module is not set above 121% of its capacity. Thedefault current limit setting is the sum of each installed Rectifier Modules output rating. If anadditional Rectifier Module is added to the system, the system current limit is automaticallyincreased by the rating of the new Rectifier Module and the new current limit value isdisplayed.

The current limiting point can be adjusted (via the MCA) without removing a Rectifier

Module. One adjustment changes the setting of all Rectifier Modules.The current limit is factory set at 100% of rated full load, unless otherwise specified.

Output Current Limit Error: 1.5A (at 42-58.5V), 3A (at 30-42V), 5A (20 < at < 30V).

(B) Thermal Current Limiting: Each Rectifier Module continuously monitors the ambienttemperature surrounding the power conversion circuit. If this temperature for any reason(such as a high ambient temperature) increases above approximately +45C (+113F), theRectifier Module will not shut down. Rather, the Rectifier Module will limit its maximumoutput power to maintain the temperature of the power conversion circuit within designparameters. Operation between +45C (+113F) and +65C (149F) will result in the outputpower being decreased by approximately 88 Watts/C. Full power capability is restoredwhen the temperature decreases to below approximately +45C (+113F). Refer to thefollowing curve (Figure 2) illustrating typical operating parameters.

Warning: The module is rated for continuous operation at full output power up to+45C (+113F). Operation between +45C (+113F) and +65C (149F) willresult in output power decreasing by approximately 88 Watts/C. Operationabove +65C (+149F) is considered abnormal and should be used on atemporary

1basis only.

1 Temporary Operation at Abnormal Temperature: Temporary operationrefers to a period of not more than eight consecutive hours per day, and atotal of not more than 15 days in a year. (This refers to a total of 120 hoursin any given year, but no more than 15 occurrences in that one year period.)

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Home

Output power vs. Temperature at Uin > 176 VAC

0

20

40

60

80

100

120

-40 -20 0 20 40 60 80 100

Temperature (C)

%o

foutputp

ower

Figure 2Typical Thermal Power Limit Curve

(C) High Temperature Alarm: Each Rectifier Module continuously monitors the ambienttemperature surrounding the power conversion circuit. If this temperature exceeds a presetnon-adjustable value, local and extended Rectifier Module Fail alarms are activated. Thealarms will automatically be removed when the ambient temperature surrounding the powerconversion circuit decreases to below a preset non-adjustable value.

(D) High Voltage Shutdown:

(1) Internal: If Rectifier Module output voltage exceeds an adjustable preset value and it isdelivering more than 10% of its rated current, the Rectifier Module shuts down.

After approximately 6 seconds, the Rectifier Module automatically restarts. If RectifierModule output voltage again exceeds the high voltage shutdown value within 5 minutes,the Rectifier Module shuts down and locks out. Manual restart is then required (by

turning AC power to the Rectifier Module off or by removing the Rectifier Module,waiting 19 seconds or more, then turning AC power to the Rectifier Module on or re-inserting the Rectifier Module). If the Rectifier Module does not experience a highvoltage condition within the 5-minute time-period, the restart circuit is reset.

If two or more Rectifier Modules are installed in a shelf, or if the shelf is paralleled withother Rectifier Mounting Shelves, only the Rectifier Module causing the high voltagecondition shuts down.

The high voltage shutdown point can be checked and/or adjusted without removing aRectifier Module. One adjustment changes the setting of all Rectifier Modules.

Adjustable from 48.00 to 59.00 volts DC. Refer to the separate Power Systemdocumentation for the factory setting.

(2) Remote: See associated Power System documentation.

(3) Backup: If Rectifier Module output voltage exceeds a second (non-adjustable) value,the Rectifier Module shuts down and locks out regardless of load. Manual restart isthen required (by turning AC power to the Rectifier Modules off then on, or by removingand re-inserting the Rectifier Modules).

(E) Overload / Reverse Current: An output fuse is provided on each Rectifier Module. Thisfuse is not customer replaceable. The Rectifier Module can be plugged into or pulled out ofa shelf while operating, without damage or opening the fuse.


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1.4.7 Paralleling: This system may be connected in parallel with any rectifier of the samepolarity and adjusted to the same output voltage.

1.4.8 Load Sharing:

(A) Rectifier Module Load Sharing (per Bay): The requirement is < 1.5A difference ofaverage current of rectifiers at 10%~100% load for rectifiers in one cabinet (max 1320A).

The internal processors of rectifiers will control load sharing.

The maximum number of parallel rectifiers is 36.

(B) MCA Load Sharing (between two Bays): The MCA load sharing feature automaticallybalances the load to within 1% of the Bays' rated output currents. If the MCA's load sharingfeature is disabled for any reason, pre-programmed slope control in each Rectifier Modulebalances the load in each bay as stated above. The MCA will balance a system of up to 72Rectifier Modules within 5 minutes. The MCA's load sharing feature is disabled wheneverthe system is in current limit, the system is delivering more than 100% capacity, or thesystem is delivering less than 1% capacity.

MCA Load Share Alarm: The MCA balances the load by monitoring the output current ofeach Rectifier Module, and raising or lowering the output voltage of each Rectifier Moduleindividually to reduce the output current differences between the Rectifier Modules. If oneRectifier Module is delivering less (or more) current than the others, the MCA slowlycontinues to increase (or decrease) that Rectifier Module's output voltage in an attempt toget its output current to equal the others. If, after about 15 minutes of trying, the MCA isunable to balance the output currents, the MCA turns on the Load Share Alarm and identifiesthe Rectifier Module that is the furthest out of balance. The MCA Load Share Alarm can beenabled or disabled by the customer. The factory default setting is to have the MCA LoadShare Alarm 'enabled'.

1.4.9 Output Current Walk-In:

(A) Normal Start:

Start up time, defined as beginning at AC switch on and ending when full output powerhas been reached, consists of two time intervals, the delay period and the output voltage

ramp up period.

During the delay period the output voltage will be zero volt.

Start up time (AC on, till full power): 5 seconds.

Output voltage ramp up period, t: 50 t 150 ms.(10% to 90% of full power)

The rise time is retained with a DC load of:1.00 Ohms (-54.0 VDC &3200W).

The rectifier will not suffer any damage, when subjected to repetitive AC switch on /switch off operations.

(B) Current Walk-In:

90% load in > 8S 100% load max 124s with < 10% time tolerances.

According to Telcordia GR-947-CORE, R3-19.

1.4.10 Cooling: Adopting front-to-back force air-cooling.

Thirty-six rectifiers are able to operate in a 400 mm deep cabinet without door, with backpanel, 2200 mm high.

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The output air from the rectifiers is less than 80C at 55C ambient temperatureand 186Vac input 54.5V / 2700W output; and less than 85C at 65C ambienttemperature 186Vac input and 54.5V / 2320W output. [EMEA requirement].

The distance is 5mm from the test point to the back panel of the rectifier.

Thirty-six rectifiers are able to operate in a 600 mm deep cabinet without door, with back

panel, 2200 mm high.Fan Control

When input voltage is at normal range, the fans speed is adjusted by the built-in processoraccording the rectifier's internal temperature.

The fan is turned off when input voltage is abnormal such as very low or high input voltage.

The fan starts at half of full speed when the rectifier starts up.

The fan failure is detected and reported to MCA.

Full fan speed is customer selectable from the MCA.

1.4.11 Rectifier Module Local Status and Alarm Indicators: Refer to the "Operating Procedures"chapter in the Power System User Instructions (Section 5975) for a complete description.

(A) Power (Green)

(B) Protection (Yellow)

(C) Alarm (Red)

1.4.12 External Control Circuits: Provided via the associated MCA. Refer to the separate PowerSystem documentation for a complete description of available external control circuits.

1.4.13 External Alarm Circuits: Provided via the associated MCA. Refer to the separate PowerSystem documentation for a description of available external alarms.

1.4.14 Mounting: The Rectifier Mounting Shelves are designed for mounting in a 23 inch wide relayrack with 1 inch or 1-3/4 inch multiple drilling. Mounting angles can be positioned from 'Flush-Front' mounting to '6-inch front projection' mounting, in 1-inch increments. Refer to "Overall

Dimensions, Rectifier Module Mounting Shelf" for dimensional illustration.

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PHYSICAL SIZE INFORMATION

Overall Dimensions

Rectifier Module Mounting Shelf

See Mounting Angle Detail 0.688

Top View

Front View

Rear View

Right Side View

Left Side View

18.009

4.578

4.016

Hole for 3/4"Conduit Fitting

(AC Input)

Hole for 3/4"Conduit Fitting(AC Input)

Hole for 3/4"

Conduit Fitting(AC Input)

Hole for 3/4"


23.000

20.638

22.312

5.217

MountingAngle Detail

1.484

1.484

2.250

Notes:1. All dimensions are in inches,

unless otherwise specified.

2. Weight in LBS.Shelf

Net: 17Shipping: 18

Rectifier ModuleNet: 7Shipping: 8

3. Finish:Shelf and Rectifier Module Bodies:

Bright Zinc Plating (M500-53)Rectifier Module Face Plates:

Textured Gray (M500-147)4. Mounting angles may be positioned from

flush front mounting to 6-inch front projectionmounting, in 1-inch increments.

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Digital Battery Charge Temperature Compensation Probe (P/N 107021 and 106824)

2.25 (57.15)0.75 (19.05)

0.35 (8.89)300 (7,620)

or1200 (30,480)

0.75

(19.05)

3.00 (76.2)

0.25 (6.35) DIA.

Note: All dimensions are in inches and (millimeters).

Part No. 107021 (25 foot)Part No. 106824 (100 foot)

Analog Battery Temperature Probe (P/N 521262)

NOTE: All dimensions are in inches and (millimeters).

180 3.00 (4,572 76)

PROBEATTACH TO NEGATIVE BATTERY TERMINAL(CLEARANCE FOR 5/16 (7.94) HARDWARE)

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Connection Locations

List 1 AC Input and Frame Ground (Single-Phase Input)

Rear View


Hole for 3/4"Conduit Fitting

(AC Input)

Rear View

12

12

12

PCU 4

PCU 5

PCU 6

1

2

1

2

ACIN

RectifierModule 4

1

2

RectifierModule 5

RectifierModule 6

ACIN

Rectifier

Module 1RectifierModule 2

RectifierModule 3

1

2

1

2

1

21212

12

PCU 1

PCU 2

PCU 3

Note: Rectifier Module mounting positions are numberedleft to right as viewed from front of shelf.

FRAME GROUND CONNECTION

ONE 10-32 X 3/4" STUD

AND HARDWARE,PER SIDE

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List 3 AC Input and Frame Ground (Three-Phase Input)

Rectifier Module mounting

positions are numbered leftto right as viewed from frontof shelf.

NOTE

CONNECTIONS WITHIN THE SHELF

TB1, Terminal TB2, TerminalMountingPosition 1 (A) 2 (B) 3 (C) 1 (A) 2 (B) 3 (C)

Rect 1 L1 L2

Rect 2 L1 L2Rect 3 L1 L2

Rect 4 L1 L2

Rect 5 L1 L2

Rect 6 L1 L2

Rear View

FRAME GROUND CONNECTIONS

One 10-32 X 3/4" studand hardware per side

A

B

C

1

2

3

TB2

(A)

(B)

(C)

AC INFeed 2

(RectifierModules

4-6)

(A)

(B)

(C)

AC INFeed 1

(RectifierModules

1-3)

A

B

C

1

2

3

TB1

FRAME GROUND CONNECTIONS

One 10-32 X 3/4" studand hardware per side


RearViewHole for 3/4"


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List 11 AC Input (Single-Phase Input)

RectifierModule 4

RectifierModule 5

RectifierModule 6 Rectifier

Module 1

RectifierModule 2

RectifierModule 3

Note: Rectifier Module mounting positions are numberedleft to right as viewed from front of shelf.

Rear View

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DC Output and Alarm/Control to MCA

Rear View

NegativeOutput

(-)

PositiveOutput

(+)

1.00" 1.00"

1/4-20 Captive Fastener(4 Places, 2 per Polarity)

Rear View

to MCA if Top Shelfor

to Shelf Mounted Above

to Shelf Mounted Below

Alarm & ControlConnections Between

Shelves and MCA

Alarm & ControlConnections Between

Shelves and MCA

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RELATED DOCUMENTATION

Spec. No. 588705000 Rectifier Mounting Shelf

Schematic Diagram: SD588705000

Wiring Diagram: T588705000

Spec. No. 582126000 NETSURE Power System

System Application Guide: SAG582126000

System Installation Instructions: Section 5974

System User Instructions: Section 5975

Color MCA Menu Tree: Section 6022

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REVISION RECORD

IssueChangeNumber(ECO)

Description of Change Date Approved

AA LLP205300 New 05/17/06 John Jasko

AB LLP207736 Miscellaneous updates per marketing. 01/11/07 John Jasko

AC LLP207874AC input terminal block changed. Wire sizecapacity updated.

05/04/07 John Jasko

AD LLP208864Revised aisle space clearance requirements inSpecifications section. Corrected heat dissipationdata in Para. 1.2.4 and 1.2.5.

07/30/07 J. Kirkpatrick

AE LLP210447Added List 3. Corrected input data. Removedinput data for multiple rectifier modules.

05/16/08 J. Kirkpatrick

AF LLP211072 List 11 (Shelf with AC Line Cords) added. 07/23/08 John Jasko

Home

Emerson Network Power, Energy Systems, North America, Inc.1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122

In Canada:Emerson Electric Canada Limited122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900In Mexico:

E-Signed by John Jasko 8/8/2008 using ApproveIt

E-Signed by Ray Mann 8/11/2008 using ApproveIt

8/11/2008

8/8/2008

Documents

Rectifier Module Mounting Shelf_PD588705000