Upload
jgfingenieria
View
213
Download
0
Embed Size (px)
Citation preview
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 1/18
C l a s s
F i b r e
P l i e s 30-60%
D T S
630/4 158 4 4.6 4.47 63 450 400 400
63 For Belt Width
Belt Size Covers Core (M
!ra"e 0#30
Dia (M
630/4 1000 135 8.0 2.0 14.60 15.47 1.620
15.47 per metr
Max roll
Max roll
C a r $ a s s
T % & ( m m
C a r $ a s s
M a s s
( & '
m )
M a *
+ o r &
i n '
T e n s
i o n
( & , m
M i $ " l l e %
& i a '
M i $ " l l e %
& i a B
M i $ " l l e %
& i a (
Car$assSe$
!a.'e(mm +ei't(/'S#M+i"t(mm
1en't(M
To(mm
Bottom(mm
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 2/18
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 3/18
60-20% 20-00%
D T S D T S TS
560 400 400 630 400 400 1400 1200 1000 800 650 1.1 450 450 450 6532 630
For Belt 6532
oll Dimensionslasti$ Stret$ Cal$.lation
% Stret$
2)140 2.756 103.8 *.74 6532 #44% #4
e
size for stadard !otaier is 2.35m
size for stadard tr"!# road trasport is 3.0 m
M i $ " l l e %
& i a '
M i $ " l l e %
& i a B
M i $ " l l e %
& i a (
M i $ " l l e %
& i a '
M i $ " l l e %
& i a B
M i $ " l l e %
& i a (
M a *
+ i " t %
2 0 0 & '
m 3
M a *
+ i " t %
) 0 0 & '
m 3
M a *
+ i " t %
6 0 0 & '
m 3
M a *
+ i " t %
) 4 0 0 & '
m 3
M a *
+ i " t %
3 0 0 0 & '
m 3
C o v e r
D e n s
i t 7
M i n + i " t %
) 0
M i n + i " t %
3 5
M i n + i " t %
4 5
B e
l t
M o
" .
l . s
+ei't(/'
C.bi$Metres
1oa"e"8$$eleration
mt7 BeltR.nnin'
Tension (/,
Belt Mo".l.s(/,
Stret$(M
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 4/18
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 5/18
S&im
0.6
(o+er ,rade -& loatio 'rassio
8S-8 #) 17 400 70
8S-M #0 24 450 125
8S-, #3 17 400 200
8S-S #4 /' /' /'
9R00 #)3 15 500 220
9R50 #0 15 400 1709R20 #0 15 400 170
9T, #)5 15 450 200
MS98FR8S #4 16 450 200
:R-00 #) 15 400 200
esilereth
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 6/18
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 7/18
emp
80
80
80
/'
100
150180
100
80
70
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 8/18
80
70
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 9/18
Conve7or Belt Data Seetffer o io -eefs ,old Mie (-04
pe!ifi!atio $630/4 82 9-150
Belt Width 1000 mm ("t de
Fari! $ol%ester Warp/%lo Weft
(o"tr% of rii :orea
"mer of $lies 4
Miim"m F"ll Belt treth 630 #
-e!. Wor#i esio 63 #
lasti! Mod"l"s 6532 #
Mi $"lle% &iameters ;mm< &ri+e ail "
80=100> of 'llo?ale esio 630 400 400
60=80> of 'llo?ale esio 560 400 400
30=60> of 'llo?ale esio 450 400 400
op (o+er hi!#ess 8 mm
Bottom (o+er hi!#ess 2 mm
#im -"er ,a"e 0.6 mm
Belt ,a"e 14.6 mm
Belt Weiht 15.47 #/m
(o+er -"er ,rade 9-150
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 10/18
Conve7e" Material Details
Material
800=*00 5 22
To Cal$.late Ma*im.m Possible Caa$it7
Caa$it7
;mm< ;m/s< ;#/M3< ;de< ;de< ;/9r<
)#50 3 ;06#
To Cal$.late Re.ire" Belt See" <or Caa$it7
Caa$it7
;mm< ;/9r< ;:/M3< ;de< ;de< ;m/s<
1000 5;0 *31 5 35 )#0)
P.lle7 See" Re.ire"
;mm< ;m/s< ;-$M<
;50 )#5 63#66
Cain= Belt Ratio R"
MaterialDensit7 S.r$ar'e8n'le Reose8n'le
Belt+i"t
BeltSee"
MaterialDensit7
S.r$ar'e8n'le
Tro.'in'8n'le
Belt+i"t
MaterialDensit7
S.r$ar'e8n'le
Tro.'in'8n'le
BeltSee"
P.lle7Dia
BeltSee"
P.lle7See"
M t ! B P ll R i "
Alumina
351000 5
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 11/18
Cover Ti$&ness Cal$.lationBelt 1en't Belt See" C7$le Time
B.r"en T7eCo
(m (ms (s To
745.0 3.60 207.0 4
Cr.se" Stone
Cr.se" :re
+et 8brasive Materials
-
-
-
-
-
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 12/18
ers
Bot
#5
Ti$&ness o< Carrin' Cover
B.r"en T7eC7$le Time
0 5 >> >> >> >> >>> >>> >>>
1 lihtl% 'rasi+e "der 1 (he!# 3 2 2 2 2 2 2 2
2 lihtl% 'rasi+e 12 = 50m (he!# 5 5 5 2 2 2 2 23 lihtl% 'rasi+e 50 = 150 (he!# 8 4 4 3 3 3 2 2
4 lihtl% 'rasi+e o+er 15 (he!# 10 8 6 5 5 4 3 3
5 Fairl% 'rasi+e "der 12m (he!# 4 3 2 2 2 2 2 2
6 Fairl% 'rasi+e 12 = 50mm (he!# 6 5 4 3 3 3 2 2
7 Fairl% 'rasi+e 50 = 150m (he!# 8 6 5 5 4 4 3 3
8 Fairl% 'rasi+e o+er 150m (he!# 10 8 6 6 5 5 4 4
* C"ite 'rasi+e "der 12m (he!# 6 5 3 3 2 2 2 2
D C"ite 'rasi+e 12 = 50mm (he!# 10 8 6 4 4 3 3 3D C"ite 'rasi+e 50 = 150m (he!# 10 8 8 6 6 5 4 4
D C"ite 'rasi+e o+er 150m (he!# 12 D D 8 8 8 6 5
D er% 'rasi+e "der 12mm(he!# 10 6 5 3 3 2 2 2
D er% 'rasi+e 12 = 50mm (he!# 10 8 6 5 4 3 3 3
D er% 'rasi+e 50 = 150mm (he!# 12 D 8 6 6 5 4 3
D er% 'rasi+e o+er 150mm(he!# 12 D D DD DD 6 6 5
Ti$&ness o< P.lle7 CoverCarr7 Cover Bot Sli'tl7 8brasiv
) 3 1
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 13/18
.r"en Material !.i"e 1inesFairl7 8brasive ?.ite 8brasive er7 8brasive
2 3 4
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 14/18
$roperties f Materials $ae 14 Beltre!o $a!ifi! $t% @td
TABLE 11
PROPERTIES OF MATERIALSMaterial Density (Kg/m3) Angle of Repose Angle of Sur!arge
1 Acid phosphate 1540 - -
2 Alumina 800-900 22 5
3 Alum-Lump 800-900 27 -
4 Alum-Pulverized 720-800 35 -
5 Asestos 320-400 45-48 25
! Asestos "hredded ore 1300 - --
7 Ashes# oiler-house 5!0-!90 38-45 25
8 Asphalt 1280-13!0 - --$
9 %a&asse-'resh# moist 120 - 25
10 %a&asse-dr(#loose 80 - 25
11 %ar(tes-50-75mm lumps 2320-2400 30 25
12 %ar(tes-15mm screenin&s 2080-2320 30 20
13 %ar(tes-dust 17!0-2080 30 15
14 %asalt-50-75mm lumps 1!80-17!0 - 2515 %asalt-15mm screenin&s 2080-2320 - 20
1! %asalt-dust 17!0-2080 - 15
17 %au)ite 1200-13!0 30-35 5-15
18 %ora)# solid-50-100mm lumps 9!0-1040 40 $
19 %ora)# solid-40-20mm lumps 880-9!0 30-45 $
20 %re*ers &rain- dr( 400-480 45 $
21 %re*ers &rain - *et 880-9!0 45 $
22 %ric+- hard 2000 30-45 $
23 %ric+- so't 1!00 30-45 $
24 ,aron lac+-po*der 80 - $
25 ,aron lac+-pellets 400 40 $
2! ,ement# Portland-loose 1200-13!0 40 20
27 ,ement# Portland-clin+er 1280-1520 33 25
28 ,ement# Portland-slurr( 1440 - 5
29 ,hal+-50-75mm lumps 1280-13!0 45 $
30 ,hal+-40-50mm lumps 1200-1280 40-45 $
31 ,har 720 - $
32 ,hips# paper mill-so't*ood 190-480 - 25
33 ,hips#paper mill-(ello* pine 320-400 - 25
34 ,la(-dr(# loose 1010-1440 24-45 15-25
35 ,la( ric+ &round 'ine 17!0 35 15 : P : F T 9
P 8 !
A # #
C 1 @ C / 8 , + 9
R @ , T 9 @ S C 1 1 T : R T
R , T : T 9 T : P : F T 9 P 8 !
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 15/18
$roperties f Materials $ae 15 Beltre!o $a!ifi! $t% @td
58 ranite-40-50mm lumps 13!0-1440 25 $
59 ranite-15mm screenin&s 1280-1440 - $
!0 ranite-ro+en 1520-1!00 - $
!1 ravel-dr(# sharp 1440-1!00 30-40 25
!2 ravel-*et 1!00-1920 32 25
!3 utta percha 9!0 - $
!4 (psum-50-75mm lumps 1200-1280 30 20
!5 (psum-15mm screenin&s 1120-1280 40 15
!! (psum-dust 9!0-1120 42 5
!7 ops-re*er( and moist 5!0 30-45 $
!8 ce-crushed !40 - $
!9 ron orin&s-machine shop 2000 - $
70 ron ores# depends on iron percenta 1!00-3200 35 25
71 ron p(rites-50-75mm lumps 21!0-2320 - 20
72 ron p(rites-15mm screenin&s 1920-21!0 - 15
73 ron p(rites-dust 1!80-1920 - 5
74 Lead ores# depends on lead percen 3200-4320 30 15
75 Limestone-50-75mm lumps 1440-1520 35-40 25
7! Limestone-15mm screenin&s 1280-1440 - 15
77 Limestone-dust 1200-1280 - 5
78 Linseed ca+e - crushed 7!0-780 - $79 an&anese ore 2000-2240 39 $
80 alt meal 570-!40 - $
81 eal 700 - $
82 Paper pulp !40-9!0 - 5
83 Petroleum co+e 5!0-!40 - $
84 Phosphate roc+ 13!0 - $
85 Pitch 1150 - $
8! uartz# solid-50-75mm lumps 1440-1520 35 $
87 uartz# solid-40-50mm lumps 13!0-1440 35 $
88 uartz# solid-dust 1120-1280 40 20
89 oc+# so't# e)cavated *ith shovel 1!00-17!0 - $
90 uer 930 - $
91 uer 5!0 - 25
92 "alt-coarse !40 - 5
93 "alt-'ines 720 25 25
94 "alt-lump 'or stoc+ 1!00 - 0
95 "and-each or river# *et 1!00-2080 15-30 5-159! "and-dr( 1440-1!00 34-45 15
97 "and-'oundr(# loose 1280-1440 - 10
98 "and-'oundr(# rammed lumps 1!00-17!0 - $A
# C 1 @ C / @ ,
T 9 @ S C 1 1 T : R T R , T :
T 9 T : P : F T 9 P 8 ! A
# # C 1 @ C / 8 , + 9 R @ , T 9 @ S T : R T R , T : T 9 T
: P : F T
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 16/18
$roperties f Materials $ae 16 Beltr e!o $a!ifi! $t% @td
666 :ther
RTR, T: T:P :F P8!
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 17/18
Ta"le 1#
Conveyor Max. Slope Angles
With Varios Materials
Material
%ituminous ,oal-;:; 18
%ituminous coal-sized 15-1!%ituminous coal-slac+ 20
%ro*n coal-;:; 18
,ement# Portland-loose 20
,la(-'ine < dr( 22
,la(-*et lump 18
,o+e-screened 15-1!
,o+e-reeze 20
,oncrete-normal 15
,oncrete-*et 10-12
.arth-loose < dr( 18-20
rains 15
ravel-*ashed 12-15
ravel and sand 18-20
ravel and sand-*et 20-22
Lime-po*ered 22:res-'ines onl( 20
:res-mi)ed lumps and 'ines 18
:res-sized 1!
oc+-'ines onl( 20
oc+-mi)ed lumps and 'ines 18
oc+-sized 1!
"and-damp 18-20
"and-dr( 15
"ulphur-po*ered 22
ood chips 23-25
Ma$imumslope angle
Ret.rn to Caa
8/19/2019 Really Technical Stuff
http://slidepdf.com/reader/full/really-technical-stuff 18/18
Des$rition Class Fibre P
l i e s 30-60% 60-20% 20-00%
D S D T S D T S1 9=$=F'B-E( 200/2 100 2 1.60 1.40 20 260 200 200 360 200 200 400 200 200 400 400 400 400 400 1.10 400 400 400 2100
2 9=$=F'B-E( 250/2 125 2 1.80 1.54 25 260 200 200 360 200 200 400 200 200 400 400 400 400 400 1.10 400 400 400 2700
3 9=$=F'B-E( 315/2 158 2 2.00 1.82 31.5 260 200 200 360 200 200 400 200 200 400 400 400 400 400 1.10 400 400 400 3266
4 9=$=F'B-E( 400/2 200 2 2.40 2.32 40 360 300 300 400 300 300 560 300 300 400 400 400 400 400 1.10 400 400 400 44*0
5 9=$=F'B-E( 500/2 250 2 2.86 2.56 50 450 400 400 560 400 400 630 400 400 500 500 500 400 400 1.10 400 400 400 6120
6 9=$=F'B-E( 315/3 105 3 2.70 2.31 31.5 400 315 315 450 315 315 500 315 315 *00 750 600 500 500 1.10 400 400 400 3150
7 9=$=F'B-E( 400/3 133 3 3.30 3.14 40 400 315 315 450 315 315 500 315 315 *00 750 600 600 500 1.10 400 400 400 4050
8 9=$=F'B-E( 500/3 167 3 3.30 3.14 50 400 315 315 450 315 315 500 315 315 *00 750 600 500 500 1.10 400 400 400 4*00
* 9=$=F'B-E( 630/3 210 3 3.*5 3.*6 63 500 400 400 560 400 400 630 400 400 *00 800 600 500 500 1.10 400 400 400 6735
10 9=$=F'B-E( 800/3 267 3 4.64 4.35 80 500 400 400 560 400 400 630 400 400 1000 800 650 600 500 1.10 400 400 400 *180
11 9=$=F'B-E( 1000/3 333 3 6.20 6.1* 100 630 600 600 710 600 600 800 600 600 1200 1000 650 650 600 1.10 600 600 600 DDD
12 9=$=F'B-E( 1250/3 417 3 7.80 7.05 125 630 600 600 710 600 600 *00 600 600 1600 1400 1020 800 650 1.10 600 650 750 DDD
13 9=$=F'B-E( 400/4 100 4 3.80 3.43 40 450 400 400 560 400 400 630 400 400 1600 1400 1200 1000 600 1.10 450 500 500 4200
14 9=$=F'B-E( 500/4 125 4 4.20 3.71 50 450 400 400 560 400 400 630 400 400 1400 1200 1000 600 500 1.10 450 450 450 5400
15 9=$=F'B-E( 630/4 158 4 4.60 4.47 63 450 400 400 560 400 400 630 400 400 1400 1200 1000 800 650 1.10 450 450 450 6532
16 9=$=F'B-E( 800/4 200 4 5.50 5.60 80 560 500 500 630 500 500 710 500 500 1500 1350 1000 650 650 1.10 600 600 600 8*80
17 9=$=F'B-E( 1000/4 250 4 6.42 6.12 100 630 500 500 710 500 500 800 500 500 1600 1400 1000 800 650 1.10 500 600 750 DDD
18 9=$=F'B-E( 1250/4 313 4 7.40 7.21 125 630 630 630 800 630 630 *00 600 600 1600 1400 1200 1000 1000 1.10 750 750 750 DDD
1* 9=$=F'B-E( 1600/4 400 4 10.80 *.*5 160 710 710 710 *00 710 710 1120 710 710 1600 1500 1200 1000 800 1.10 *00 *00 *00 DDD
20 9=$=F'B-E( 2000/4 500 4 13.70 11.78 200 800 800 800 1000 800 800 1120 800 800 1600 1400 1200 1000 800 1.10 *00 1050 1200 DDD
21 9=$=F'B-E( 500/5 100 5 4.*0 4.44 50 560 500 500 630 500 500 710 500 500 1800 1600 1350 1200 1050 1.10 500 500 500 675022 9=$=F'B-E( 630/5 126 5 5.40 4.7* 63 560 500 500 630 500 500 710 500 500 1800 1600 1350 1050 1050 1.10 500 500 500 6750
23 9=$=F'B-E( 800/5 160 5 5.*0 5.7* 80 560 500 500 630 500 500 710 500 500 2000 1800 1500 1400 1050 1.10 500 600 600 8165
24 9=$=F'B-E( 1000/5 200 5 7.05 7.24 100 710 630 630 800 630 630 *00 630 630 2000 2000 1800 1200 1050 1.10 600 750 750 DDD
25 9=$=F'B-E( 1250/5 250 5 8.20 7.8* 125 710 630 630 800 630 630 1000 710 710 2000 2000 1050 800 600 1.10 600 750 *00 DDD
26 9=$=F'B-E( 1600/5 320 5 *.45 *.28 160 710 710 710 *00 710 710 1120 710 710 2000 2000 2000 2000 2000 1.10 *00 *00 *00 DDD
27 9=$=F'B-E( 2000/5 400 5 13.80 12.* 200 800 800 800 1000 800 800 1120 800 800 2000 1800 1600 1400 1200 1.10 *00 1050 1200 DDD
28 9=$=F'B-E( 2500/5 500 5 17.50 15.2 250 1000 800 800 1200 800 800 1500 800 800 2000 2000 1800 1600 1200 1.10 1050 1200 1350 DDD
2* 9=$=F'B-E( 800/6 133 6 6.60 5.78 80 630 600 600 710 600 600 *00 600 600 2000 1800 1800 1800 1800 1.10 600 650 750 8100
30 9=$=F'B-E( 1000/6 167 6 7.20 7.77 100 630 600 600 710 600 600 *00 600 600 2000 2000 1800 1800 1800 1.10 600 650 750 *7*8
31 9=$=F'B-E( 1250/6 208 6 8.60 8.88 125 800 800 800 *00 800 800 1000 800 800 2000 2000 2000 2000 2000 1.10 800 *00 1050 DDD
32 9=$=F'B-E( 1600/6 267 6 11.50 11.36 160 800 800 800 1000 800 800 1120 800 800 2000 2000 2000 2000 2000 1.10 *00 *00 1050 DDD
33 9=$=F'B-E( 2000/6 333 6 11.50 11.36 200 800 800 800 1000 800 800 1120 710 710 2000 2000 1800 1600 1200 1.10 1050 1200 1350 DDD
34 9=$=F'B-E( 2500/6 417 6 16.80 15.8 250 1000 800 800 1200 800 800 1500 800 800 2000 2000 1800 1600 1200 1.10 1050 1200 1350 DDD
,
o C
a r $ a s s
T
% & ( m m
C
a r $ a s s
M
a s s
( & '
m )
M
a *
+ o r &
i n '
T
e n s
i o n
( & , m
M i n P .
l l e 7
D i a 8
M i n P .
l l e 7
D i a B
M i n P .
l l e 7
D i a C
M i n P .
l l e 7
D i a 8
M i n P .
l l e 7
D i a B
M i n P .
l l e 7
D i a C
M i n P .
l l e 7
D i a 8
M i n P .
l l e 7
D i a B
M i n P .
l l e 7
D i a C
M
a *
+ i " t %
2
0 0 & '
m 3
M
a *
+ i " t %
) 0 0 & '
m 3
M
a *
+ i " t %
6 0 0 & '
m 3
M
a *
+ i " t %
)
4 0 0 & '
m 3
M
a *
+ i " t %
3
0 0 0 & '
m 3
C
o v e r
D
e n s
i t 7
M
i n + i " t %
)
0
M
i n + i " t %
3
5
M
i n + i " t %
4
5
B
e l t
M
o " .
l . s