Read this manual carefully before operating this vehicle. This … · 2019. 10. 2. · As the owner of the YZF-R15, you are benefiting from Yamaha's vast experience and newest technology

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.EAU46090

54CF8199E1.book Page 1 Thursday, April 1, 2010 1:24 PM

INTRODUCTIONEAU10102

Welcome to the Yamaha world of motorcycling!As the owner of the YZF-R15, you are benefiting from Yamaha's vast experience and newest technology regarding the de-sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R15. The Owner's Manualdoes not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself andothers from trouble and injury.In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have anyfurther questions, do not hesitate to contact your Yamaha dealer.The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and thismanual. If there is any question concerning this manual, please consult a Yamaha dealer.

EWA10031

WARNING_

Please read this manual carefully and completely before operating this motorcycle._

EAU10050


IMPORTANT MANUAL INFORMATIONEAU10132

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

EAU10122


IMPORTANT MANUAL INFORMATION

EAUE0010

YZF-R15OWNER’S MANUAL

©2010 by India Yamaha Motor Pvt. Ltd.1st edition, August 2010

All rights reserved.Any reprinting or unauthorized usewithout the written permission of

India Yamaha Motor Pvt. Ltd.is expressly prohibited.

Printed in India.


TABLE OF CONTENTS EAU10210

LOCATION OF IMPORTANT OPERATION AND IMPORTANT Adjusting the clutch lever free

play.............................................7-17LABELS ............................................1-1 RIDING POINTSChecking the front brake lever Starting the engine.......................... 6-1

SAFETY INFORMATION ..................2-1 free play......................................7-18Shifting............................................ 6-2DESCRIPTION ...............................3.1 Adjusting the brake pedal free Tips for reducing fuelLeft view ........................................ 3-1 play.............................................7-19consumption.................................6-2Right view ...................................... 3-2 Engine break-in............................... 6-3Controls and instruments .............. 3-3 Parking............................................ 6-3

Checking the front and rear

brake pads................................. 7-19

Checking the brake fluid level ...... 7-20INSTRUMENT AND CONTROL

Changing the brake fluid............... 7-21FUNCTIONS

PERIODIC MAINTENANCE AND ADJUSTMENT

Main switch/steering lock ............... 4-1 Owner’s tool kit................................7-1Drive chain slack........................... 7-21

Cleaning and lubricating the Indicator and warning lights............ 4-2 Periodic maintenance chart for drive chain..................................7-22Tachometer..................................... 4-3 the emission control system.........7-2 Checking and lubricating the

cables........................................ 7-23Multi-function display.......................4-3 General maintenance and Handlebar switches.........................4-4 lubrication chart............................7-3Clutch lever..................................... 4-6 Removing and installing the Shift pedal .......................................4-6 cowlings and panel.......................7-6Brake lever...................................... 4-6 Checking the spark plug................. 7-7Brake pedal..................................... 4-7 Engine oil and oil filter Fuel tank cap...................................4-7 element.........................................7-9Fuel ................................................ 4-8 Coolant..........................................7-11Catalytic converter.......................... 4-9 Cleaning the air filter element........7-13Seat.................................................4-9 Adjusting the engine idling Helmet holder................................4-10 speed......................................... 7-13Sidestand...................................... 4-11 Adjusting the throttle cable free Ignition circuit cut-off system........ 4-11 play............................................ 7-14

Valve clearance.............................7-14FOR YOUR SAFETY –

Tires.............................................. 7-15PRE-OPERATION CHECKS ............ 5-1

Cast wheels...................................7-17

Checking and lubricating...............7-23

throttle grip and cable................ 7-23

Checking and lubricating the

brake and shift pedals................ 7-24

Checking and lubricating the

brake and clutch levers.............. 7-24

Checking and lubricating the ........7-25

Lubricating the swingarm pivots ...7-26

Checking the front fork ................ 7-26

Checking the steering ...................7-27

Checking the wheel bearings ....... 7-27

Battery...........................................7-28

Replacing a headlight bulb............7-30Replacing the fuse.........................7-29

TABLE OF CONTENTS

Replacing a turn signal light

bulb.............................................7-31

Replacing an auxiliary light bulb... 7-31

Supporting the motorcycle............ 7-31

Front wheel................................... 7-32

Rear wheel.................................... 7-34

Troubleshooting............................ 7-35

Troubleshooting charts..................7-36

MOTORCYCLE CARE AND STORAGE....................................... 8-1

Matte color caution..........................8-1

Care.................................................8-1

Storage............................................8-4

SPECIFICATIONS............................. 9-1

CONSUMER INFORMATION.......... 10-1

Motorcycle noise regulation

Identification numbers................... 10-1

(for Australia) ............................ 10-2

INDEX ............................................ 11-1

Replacing the tail/brake light

bulb............................................ 7-30

LOCATION OF IMPORTANT LABELSEAU4576

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.

1

1-1

LOCATION OF IMPORTANT LABELS

1

1-2

1

WARNING

Before you operate this vehicle,read the owner's manual.

2

NOTICE

Do not place any

combustible

material like

cloth, paper, etc. near

the AIR SCOOP

2-1

2

1- SAFETY INFORMATION EAU10286

Be a Responsible OwnerAs the vehicle’s owner, you are re-sponsible for the safe and proper op-eration of your motorcycle.Motorcycles are single-track vehicles.Their safe use and operation are de-pendent upon the use of proper ridingtechniques as well as the expertise ofthe operator. Every operator shouldknow the following requirements be-fore riding this motorcycle.He or she should:

● Obtain thorough instructions froma competent source on all as-pects of motorcycle operation.

● Observe the warnings and main-tenance requirements in thisOwner’s Manual.

● Obtain qualified training in safeand proper riding techniques.

● Obtain professional technical ser-vice as indicated in this Owner’sManual and/or when made nec-essary by mechanical conditions.

Safe RidingPerform the pre-operation checkseach time you use the vehicle to makesure it is in safe operating condition.Failure to inspect or maintain the vehi-cle properly increases the possibilityof an accident or equipment damage.See page 5-1 for a list of pre-operationchecks.

● This motorcycle is designed tocarry the operator and a passen-ger.

● The failure of motorists to detectand recognize motorcycles in traf-fic is the predominating cause ofautomobile/motorcycle acci-dents. Many accidents have beencaused by an automobile driverwho did not see the motorcycle.Making yourself conspicuous ap-pears to be very effective in re-ducing the chance of this type ofaccident.Therefore:• Wear a brightly colored jacket.

• Use extra caution when you areapproaching and passingthrough intersections, since in-tersections are the most likelyplaces for motorcycle accidentsto occur.

• Ride where other motorists cansee you. Avoid riding in anothermotorist’s blind spot.

● Many accidents involve inexperi-enced operators. In fact, manyoperators who have been in-volved in accidents do not evenhave a current motorcycle li-cense.• Make sure that you are quali-

fied and that you only lend yourmotorcycle to other qualifiedoperators.

• Know your skills and limits.Staying within your limits mayhelp you to avoid an accident.

• We recommend that you prac-tice riding your motorcyclewhere there is no traffic until

EAU10222


SAFETY INFORMATION

2-2

2

you have become thoroughlyfamiliar with the motorcycle andall of its controls.

● Many accidents have beencaused by error of the motorcycleoperator. A typical error made bythe operator is veering wide on aturn due to excessive speed orundercornering (insufficient leanangle for the speed).• Always obey the speed limit

and never travel faster thanwarranted by road and trafficconditions.

• Always signal before turning orchanging lanes. Make sure thatother motorists can see you.

● The posture of the operator andpassenger is important for propercontrol.• The operator should keep both

hands on the handlebar andboth feet on the operator foot-rests during operation to main-tain control of the motorcycle.

• The passenger should alwayshold onto the operator, the seatstrap or grab bar, if equipped,with both hands and keep bothfeet on the passenger foot-rests. Never carry a passengerunless he or she can firmlyplace both feet on the passen-ger footrests.

● Never ride under the influence ofalcohol or other drugs.

● This motorcycle is designed foron-road use only. It is not suitablefor off-road use.

Protective ApparelThe majority of fatalities from motorcy-cle accidents are the result of head in-juries. The use of a safety helmet isthe single most critical factor in theprevention or reduction of head inju-ries.

● Always wear an approved helmet.

● Wear a face shield or goggles.Wind in your unprotected eyescould contribute to an impairmentof vision that could delay seeing ahazard.

● The use of a jacket, heavy boots,trousers, gloves, etc., is effectivein preventing or reducing abra-sions or lacerations.

● Never wear loose-fitting clothes,otherwise they could catch on thecontrol levers, footrests, orwheels and cause injury or an ac-cident.

● Always wear protective clothingthat covers your legs, ankles, andfeet. The engine or exhaust sys-tem become very hot during or af-ter operation and can causeburns.

● A passenger should also observethe above precautions.

Avoid Carbon Monoxide PoisoningAll engine exhaust contains carbonmonoxide, a deadly gas. Breathingcarbon monoxide can cause head-


SAFETY INFORMATION

2-3

2

aches, dizziness, drowsiness, nau-sea, confusion, and eventually death.Carbon Monoxide is a colorless, odor-less, tasteless gas which may bepresent even if you do not see or smellany engine exhaust. Deadly levels ofcarbon monoxide can collect rapidlyand you can quickly be overcome andunable to save yourself. Also, deadlylevels of carbon monoxide can lingerfor hours or days in enclosed or poorlyventilated areas. If you experienceany symptoms of carbon monoxidepoisoning, leave the area immediate-ly, get fresh air, and SEEK MEDICALTREATMENT.

● Do not run engine indoors. Even ifyou try to ventilate engine ex-haust with fans or open windowsand doors, carbon monoxide canrapidly reach dangerous levels.

● Do not run engine in poorly venti-lated or partially enclosed areassuch as barns, garages, or car-ports.

● Do not run engine outdoorswhere engine exhaust can bedrawn into a building throughopenings such as windows anddoors.

LoadingAdding accessories or cargo to yourmotorcycle can adversely affect stabil-ity and handling if the weight distribu-tion of the motorcycle is changed. Toavoid the possibility of an accident,use extreme caution when adding car-go or accessories to your motorcycle.Use extra care when riding a motorcy-cle that has added cargo or accesso-ries. Here, along with the informationabout accessories below, are somegeneral guidelines to follow if loadingcargo to your motorcycle:The total weight of the operator,passenger, accessories and cargomust not exceed the maximum loadlimit. Operation of an overloadedvehicle could cause an accident.

When loading within this weight limit,keep the following in mind:

● Cargo and accessory weightshould be kept as low and closeto the motorcycle as possible. Se-curely pack your heaviest itemsas close to the center of the vehi-cle as possible and make sure todistribute the weight as evenly aspossible on both sides of the mo-torcycle to minimize imbalance orinstability.

● Shifting weights can create a sud-den imbalance. Make sure thataccessories and cargo are se-curely attached to the motorcyclebefore riding. Check accessorymounts and cargo restraints fre-quently.• Properly adjust the suspension

for your load (suspension-ad-justable models only), andcheck the condition and pres-sure of your tires.

Maximum load: 200 kg (441 lb)


SAFETY INFORMATION

2-4

2

• Never attach any large orheavy items to the handlebar,front fork, or front fender.These items, including suchcargo as sleeping bags, duffelbags, or tents, can create un-stable handling or a slow steer-ing response.

● This vehicle is not designed topull a trailer or to be attachedto a sidecar.

Genuine Yamaha AccessoriesChoosing accessories for your vehicleis an important decision. GenuineYamaha accessories, which are avail-able only from a Yamaha dealer, havebeen designed, tested, and approvedby Yamaha for use on your vehicle.Many companies with no connectionto Yamaha manufacture parts and ac-cessories or offer other modificationsfor Yamaha vehicles. Yamaha is not ina position to test the products thatthese aftermarket companies pro-duce. Therefore, Yamaha can neitherendorse nor recommend the use of

accessories not sold by Yamaha ormodifications not specifically recom-mended by Yamaha, even if sold andinstalled by a Yamaha dealer.

Aftermarket Parts, Accessories, and ModificationsWhile you may find aftermarket prod-ucts similar in design and quality togenuine Yamaha accessories, recog-nize that some aftermarket accesso-ries or modifications are not suitablebecause of potential safety hazards toyou or others. Installing aftermarketproducts or having other modificationsperformed to your vehicle that changeany of the vehicle's design or opera-tion characteristics can put you andothers at greater risk of serious injuryor death. You are responsible for inju-ries related to changes in the vehicle.Keep the following guidelines in mind,as well as those provided under“Loading” when mounting accesso-ries.

● Never install accessories or carrycargo that would impair the per-formance of your motorcycle.Carefully inspect the accessorybefore using it to make sure that itdoes not in any way reduceground clearance or corneringclearance, limit suspension trav-el, steering travel or control oper-ation, or obscure lights orreflectors.• Accessories fitted to the han-

dlebar or the front fork area cancreate instability due to improp-er weight distribution or aerody-namic changes. If accessoriesare added to the handlebar orfront fork area, they must be aslightweight as possible andshould be kept to a minimum.

• Bulky or large accessories mayseriously affect the stability ofthe motorcycle due to aerody-namic effects. Wind may at-tempt to lift the motorcycle, orthe motorcycle may becomeunstable in cross winds. These


SAFETY INFORMATION

2-5

2

accessories may also cause in-stability when passing or beingpassed by large vehicles.

• Certain accessories can dis-place the operator from his orher normal riding position. Thisimproper position limits thefreedom of movement of theoperator and may limit controlability, therefore, such acces-sories are not recommended.

● Use caution when adding electri-cal accessories. If electrical ac-cessories exceed the capacity ofthe motorcycle’s electrical sys-tem, an electric failure could re-sult, which could cause adangerous loss of lights or enginepower.

Aftermarket Tires and RimsThe tires and rims that came with yourmotorcycle were designed to matchthe performance capabilities and toprovide the best combination of han-dling, braking, and comfort. Othertires, rims, sizes, and combinations

may not be appropriate. Refer to page7-15 for tire specifications and moreinformation on replacing your tires.

Transporting the motorcycleBe sure to observe following instruc-tions before transporting the motorcy-cle in another vehicle.

● Remove all loose items from themotorcycle.

● Check that the fuel cock (ifequipped) is in the “OFF” positionand that there are no fuel leaks.

● Point the front wheel straightahead on the trailer or in the truckbed, and choke it in a rail to pre-vent movement.

● Shift the transmission in gear (formodels with a manual transmis-sion).

● Secure the motorcycle with tie-downs or suitable straps that areattached to solid parts of the mo-torcycle, such as the frame or up-per front fork triple clamp (andnot, for example, to rubber-mounted handlebars or turn sig-

nals, or parts that could break).Choose the location for the strapscarefully so the straps will not rubagainst painted surfaces duringtransport.

● The suspension should be com-pressed somewhat by the tie-downs, if possible, so that the mo-torcycle will not bounce exces-sively during transport.


DESCRIPTION

3-1

3

EAU10410

Left view

1. Coolant reservoir (page 7-11)2. Battery (page 7-28)3. Fuse (page 7-29)4. Owner’s tool kit (page 7-1)5. Shift pedal (page 4-6)

1-DESCRIPTION

EAU10401


DESCRIPTION

3-2

3

EAU10420

Right view

1. Front brake fluid reservoir (page 7-20)2. Engine oil filter element (page 7-9)3. Dipstick (page 6-9)4. Idle adjusting screw (page 7-13)5. Rear brake fluid reservoir (page 7-20)6. Brake pedal (page 4-7)


DESCRIPTION

3-3

3

EAU10430

Controls and instruments

1. Clutch lever (page 4-6)2. Left handlebar switches (page 4-4)3. Multi-function display (page 4-3)4. Main switch/steering lock (page 4-1)5. Tachometer (page 4-3)6. Right handlebar switches (page 4-5)7. Throttle grip (page 7-14)8. Brake lever (page 4-6)


INSTRUMENT AND CONTROL FUNCTIONS

4-1

4

EAU10460

Main switch/steering lock

The main switch/steering lock controlsthe ignition and lighting systems, andis used to lock the steering. The vari-ous positions are described below.

ON

EAU10661

OFFAll electrical systems are off. The keycan be removed.

EWA10061

WARNINGNever turn the key to “OFF” or“LOCK” while the vehicle is mov-ing. Otherwise the electrical sys-tems will be switched off, whichmay result in loss of control or anaccident.

EAU10691

LOCKThe steering is locked, and all electri-cal systems are off. The key can be re-moved.

To lock the steering

1. Turn the handlebars all the way tothe left or right.

2. Push the key in from the “OFF”position, and then turn it to“LOCK” while still pushing it.

3. Remove the key.

To unlock the steering

Push the key into the main switch, andthen turn it to “OFF” while still pushingit.

ZAUE0004

OFF

LOCK

ON

1. Push.

2. Turn.

ZAUE0003

1 2 1. Push.

2. Turn.

ZAUE0006

1 2

1-INSTRUMENT AND CONTROL FUNCTIONS

EAU1044J


EAU10480

All electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be removed.


4-2

4

EAU11004

Indicator and warning lights

EAU11060

Neutral indicator light “ ”This indicator light comes on when thetransmission is in the neutral position.

EAU11020

Turn signal indicator light “ ”This indicator light flashes when theturn signal switch is pushed to the leftor right.

EAU11080

High beam indicator light “ ”This indicator light comes on when thehigh beam of the headlight is switchedon.

EAUM2294

Coolant temperature warning light“ ”This warning light comes on if the en-gine overheats. If this occurs, stop theengine immediately and allow the en-gine to cool.The electrical circuit of the warninglight can be checked by turning thekey to “ON”. The warning light shouldcome on for a few seconds, and thengo off.If the warning light does not come oninitially when the key is turned to “ON”,or if the warning light remains on, havea Yamaha dealer check the electricalcircuit.

ECA10021

NOTICEDo not continue to operate the en-gine if it is overheating.

TIP● For radiator-fan-equipped vehi-

cles, the radiator fan(s) automati-cally switch on or off according tothe coolant temperature in the ra-diator.

● If the engine overheats, see page7-37 for further instructions.

1. Neutral indicator light “ ”

2. Turn signal indicator light “ ”

3. High beam indicator light “ ”

4. Engine trouble warning light “ ”

5. Coolant temperature warning light “ ”



4-3

4

EAUE0260

Engine trouble warning light “ ”This warning light comes on or flashesif a problem is detected in the electri-cal circuit monitoring the engine. If thisoccurs, have a Yamaha dealer checkthe self-diagnosis system.The electrical circuit of the warninglight can be checked by turning thekey to “ON”. The warning light shouldcome on for a few seconds, and thengo off.If the warning light does not come oninitially when the key is turned to “ON”,or if the warning light remains on, havea Yamaha dealer check the electricalcircuit.

EAU11872

Tachometer

The electric tachometer allows the rid-er to monitor the engine speed andkeep it within the ideal power range.When the key is turned to “ON”, the ta-chometer needle will sweep onceacross the r/min range and then returnto zero r/min in order to test the electri-cal circuit.

ECA10031

NOTICEDo not operate the engine in the ta-chometer red zone.Red zone: 10500 r/min and above

EAUE0360

Multi-function display

EWA12312

WARNINGBe sure to stop the vehicle beforemaking any setting changes to themulti-function display. Changingsettings while riding can distractthe operator and increase the riskof an accident.

The multi-function display is equippedwith the following:

● a speedometer● an odometer

1. Tachometer

2. Tachometer red zone

1

2

1. Multi-function display

2. Reset / Select button “ RESET / SELECT ”

ZAUE01452

1



4-4

4

● two tripmeters (which show thedistance traveled since they werelast set to zero)

● a fuel reserve tripmeter (whichshows the distance traveled sincethe fuel level warning light cameon)

● a fuel meter

TIPBe sure to turn the key to “ON” beforeusing the “RESET/SELECT” button.

Odometer and tripmeter modesA brief push (less than one second) onthe “RESET/SELECT” button switch-es the display between the odometermode “ODO” and the tripmeter modes“TRIP 1” and “TRIP 2” in the followingorder:ODO <RARR> TRIP 1 <RARR> TRIP2 <RARR> ODOWhen approximately 1.9 L (0.50 USgal, 0.42 Imp.gal) of fuel remains inthe fuel tank, the odometer display willautomatically change to the fuel re-serve tripmeter mode “F-TRIP” and

start counting the distance traveledfrom that point, and the last segmentof the fuel meter will start flashing. Thefuel reserve tripmeter will reset itselfautomatically and the display will re-turn to the prior mode after refuelingand traveling 5 km (3 mi).

Fuel meter

The fuel meter indicates the amount offuel in the fuel tank. The display seg-ments of the fuel meter disappear to-wards “E” (Empty) as the fuel leveldecreases. When the last fuel metersegment starts flashing, refuel assoon as possible.

EAU12348

Handlebar switches

Left

EAU12360

Pass switch “PASS”Press this switch to flash the head-light.

EAUE0350

Dimmer switch “ / ”Set this switch to “ ” for the highbeam and to “ ” for the low beam.

1. Fuel meter

ZAUE0084

1. Pass switch “PASS”

2. Dimmer switch “ / ”

3. Turn signal switch “ / ”

4. Horn switch “ ”

12

34



4-5

4

TIPWhen the switch is only the left headlight bulb comes on.When the switch is set to high beam,both headlight bulbs come on.

set to low beam,

EAU12460

EAU12500

Horn switch “ ”Press this switch to sound the horn.

Right

1. Engine stop switch “ / ”

2. Start switch “ ”

EAU12660

EAU12711

Turn signal switch / To Signal a right-hand turn, push thisswitch to “ .” To signal a left-handturn, push this switch to " ". Whenreleased, the switch returns to thecenter position. To cancel the turn sig-nal lighs, push the switch in after ithas returned to the center position.

“ ”

Engine stop switch Set this switch to before startingthe engine. Set this switch to “ . ” tostop the engine in case of an emer-gency, such as when the vehicle over-turns or when the throttle cable isstuck.

“ / ” “ ”

Start switch “ ”Push this switch to crank the enginewith the starter. See page 6-1 for start-ing instructions prior to starting the en-gine.



4-6

4

EAU31640

Clutch lever

The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever toward the han-dlebar grip. To engage the clutch, re-lease the lever. The lever should bepulled rapidly and released slowly forsmooth clutch operation.The clutch lever is equipped with aclutch switch, which is part of the ignit-ion circuit cut-off system. (See page4-11.)

EAU12870

Shift pedal

The shift pedal is located on the leftside of the engine and is used in com-bination with the clutch lever whenshifting the gears of the 6-speed con-stant-mesh transmission equipped onthis motorcycle.

EAU12890

Brake lever

The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever toward the han-dlebar grip.

1. Clutch lever

1

1. Shift pedal

1

1. Brake lever



4-7

4

EAU12941

Brake pedal

The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, press down on the brake pedal.

EAUM2081

Fuel tank cap

To remove the fuel tank cap1. Open the fuel tank cap lock cover.2. Insert the key into the lock and

turn it 1/4 turn clockwise.The lock will be released and thefuel tank cap can be removed.

To install the fuel tank cap1. Push the fuel tank cap into posi-

tion with the key inserted in thelock.

2. Turn the key counterclockwise to the original position, and then remove it.

3. Close the lock cover.

TIPThe fuel tank cap cannot be installedunless the key is in the lock. In addi-tion, the key cannot be removed if thecap is not properly installed andlocked.

EWA11141

WARNINGMake sure that the fuel tank cap isproperly installed before riding.Leaking fuel is a fire hazard.

1. Brake pedal 1. Fuel tank cap lock cover

2. Unlock.

1

2



4-8

4

EAU13212

FuelMake sure there is sufficient gasolinein the tank.

EWA10881

WARNINGGasoline and gasoline vapors areextremely flammable. To avoid firesand explosions and to reduce therisk of injury when refueling, followthese instructions.

1. Before refueling, turn off the en-gine and be sure that no one issitting on the vehicle. Never refuelwhile smoking, or while in the vi-cinity of sparks, open flames, orother sources of ignition such asthe pilot lights of water heatersand clothes dryers.

2. Do not overfill the fuel tank. Stopfilling when the fuel reaches thebottom of the filler tube. Becausefuel expands when it heats up,heat from the engine or the suncan cause fuel to spill out of thefuel tank.

3. Wipe up any spilled fuel immedi-ately. NOTICE: Immediatelywipe off spilled fuel with aclean, dry, soft cloth, since fuelmay deteriorate painted surfac-es or plastic parts. [ECA10071]

4. Be sure to securely close the fueltank cap.

EWA15151

WARNINGGasoline is poisonous and cancause injury or death. Handle gaso-line with care. Never siphon gaso-line by mouth. If you shouldswallow some gasoline or inhale a

lot of gasoline vapor, or get somegasoline in your eyes, see yourdoctor immediately. If gasolinespills on your skin, wash with soapand water. If gasoline spills on yourclothing, change your clothes.

EAU13242

ECA11400

NOTICEUse only unleaded gasoline. Theuse of leaded gasoline will causesevere damage to internal engineparts, such as the valves and pis-ton rings, as well as to the exhaustsystem.

1. Fuel tank filler tube

2. Maximum fuel level

12

Recommended fuel:Regular unleaded gasoline only

Fuel tank capacity:12.0 L (3.2 US gal) (2.6 Imp.gal)

Fuel reserve amount:1.9 L (0.5 US gal) (0.4 Imp.gal)



4-9

4

EAU13433

Catalytic converterThis model is equipped with a catalytic

converter in the exhaust system.EWA10862

WARNINGThe exhaust system is hot after op-eration. To prevent a fire hazard orburns:● Do not park the vehicle near

possible fire hazards such asgrass or other materials thateasily burn.

● Park the vehicle in a placewhere pedestrians or childrenare not likely to touch the hotexhaust system.

● Make sure that the exhaustsystem has cooled down be-fore doing any maintenancework.

● Do not allow the engine to idlemore than a few minutes. Longidling can cause a build-up ofheat.

ECA10701

NOTICEUse only unleaded gasoline. Theuse of leaded gasoline will cause

ic converter.

EAU13790

Seat

To remove the seat

1. Insert the key into the seat lock,

and then turn it clockwise.

2. Pull the seat off.

a. Unlock.

unrepairable damage to the catalyt-

ZAUE0380


4-10

4

To install the seat

1. Insert the projection on the frontof the seat into the seat holder asshown.

2. Push the rear of the seat down tolock it in place.

3. Turn the key counterclockwise,and then remove it.

TIPMake sure that the seat is properly se-cured before riding.

EAU14311

Helmet holder

The helmet holder is located under theseat.

To secure a helmet to the helmet holder

1. Remove the seat. (See page 4-9.)2. Attach the helmet to the helmet

holder, and then securely installthe seat. WARNING! Never ridewith a helmet attached to thehelmet holder, since the helmetmay hit objects, causing lossof control and possibly an acci-dent. [EWA10161]

To release the helmet from the helmet holderRemove the seat, remove the helmetfrom the helmet holder, and then in-stall the seat.

1. Projection

2. Seat holder

1

2

1. Helmet holder

1



4-11

4

EAU15304

SidestandThe sidestand is located on the leftside of the frame. Raise the sidestandor lower it with your foot while holdingthe vehicle upright.

EWA10241

WARNING


TIPThe built-in sidestand switch is part ofthe ignition circuit cut-off system, whichcuts the ignition in certain situations.(See page 4-11 for an explanation of the ignition circuit cut-off system.)

The vehicle must not be ridden withthe sidestand down, or if the side-stand cannot be properly moved up(or does not stay up), otherwise thesidestand could contact the groundand distract the operator, resultingin a possible loss of control.Yamaha's ignition circuit cut-offsystem has been designed to assistthe operator in fulfilling the respon-

sibility of raising the sidestand be-fore staring off. Therefore, check this system regularly as describedbelow and have a Yamaha dealer re-pair it if it does not function proper-ly.

EAU44892

Ignition circuit cut-off system

The ignition circuit cut-off system (com-prising the sidestand switch, clutch switch and neutral switch) has the fol-lowing functions.

• It prevents starting when the trans-mission is in gear and the sidestand is up, but the clutch lever is not pulled.

• It prevents starting when the transmission is in gear and the clutch le-ver is pulled, but the sidestand is still down.

• It cuts the running engine when the transmission is in gear and the sid-estand is moved down.

Periodically check the operation of the ignition circuit cut-off system according to the following procedure.


4-12

4

If a malfunction is noted, have a Yamahadealer check the system before riding.

WARNING


With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “ ”.3. Turn the key on.4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

The neutral switch may not be working correctly.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

NO

YES

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

The clutch switch may not be working correctly.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

The system is OK. The motorcycle can be ridden.

YES NO

The sidestand switch may not be working correctly.The motorcycle should not be ridden untilchecked by a Yamaha dealer.

NO

YES

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12. Push the start switch.Does the engine start?

FOR YOUR SAFETY – PRE-OPERATION CHECKS

5-1

5

EAU15596

Inspect your vehicle each time you use it to make sure the v

tion and maintenance procedures and schedules described in the Owner’s Manual.

ehicle is in safe operating condition. Always follow the inspec-

EWA11151

WARNING_

Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures providedin this manual, have the vehicle inspected by a Yamaha dealer._

Before using this vehicle, check the following points:

ITEM CHECKS PAGE

Fuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line for leakage.

4-8

Engine oil• Check oil level in engine.• If necessary, add recommended oil to specified level.• Check vehicle for oil leakage.

7-9

Coolant• Check coolant level in reservoir.• If necessary, add recommended coolant to specified level.• Check cooling system for leakage.

7-11

Front brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

7-19, 7-20

1-FOR YOUR SAFETY – PRE-OPERATION CHECKS

EAU15582


Sidestand switch• Check operation of ignition circuit cut-off system.• If system is not working correctly, have Yamaha dealer check vehicle. 4-11

FOR YOUR SAFETY – PRE-OPERATION CHECKS

5-2

5

Rear brake

• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pads for wear.• Replace if necessary.• Check fluid level in reservoir.• If necessary, add recommended brake fluid to specified level.• Check hydraulic system for leakage.

7-19, 7-20

Clutch

• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.

7-17, 7-24

Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.

7-14, 7-23

Control cables • Make sure that operation is smooth.• Lubricate if necessary. 7-23

Drive chain

• Check chain slack.• Adjust if necessary.• Check chain condition.• Lubricate if necessary.

7-21, 7-22

Wheels and tires

• Check for damage.• Check tire condition and tread depth.• Check air pressure.• Correct if necessary.

7-15, 7-17

Brake and shift pedals • Make sure that operation is smooth.• Lubricate pedal pivoting points if necessary. 7-24

Brake and clutch levers • Make sure that operation is smooth.• Lubricate lever pivoting points if necessary. 7-24

Sidestand • Make sure that operation is smooth.• Lubricate pivot if necessary. 7-25

Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary. —

Instruments, lights, signals and switches

• Check operation.• Correct if necessary. —

ITEM CHECKS PAGE


OPERATION AND IMPORTANT RIDING POINTS

6-1

6

EAU15951

EWA10271

WARNING

EAUM2322

ECA11831

[ECA11041]

1-OPERATION AND IMPORTANT RIDING POINTS

EAU15943

Read the Owner’s Manual carefully tobecome familiar with all controls. Ifthere is a control or function you donot understand, ask your Yamahadealer.

Starting the engineIn order for the ignition circuit cut-offsystem to enable starting, one of thefollowing conditions must be met:

• The transmission is in the neutralposition.

• The transmission is in gear withthe clutch lever pulled and thesidestand up. See page 4-11 for more information.

1. Turn the key to “ON” and makesure that the engine stop switch is set to “ ”.The following warning lights andindicator light should come on fora few seconds, then go off.

• Neutral indicator light • Turn signal indicator light • High beam indicator light • Coolant temperature warning

light • Engine trouble warning light

ar

Failure to familiarize yourself withthe controls can lead to loss of con-trol, which could cause an acciden.or injury

2. Shift the transmission into theneutral position. (See page 6-2.)The neutral indicator light shouldcome on. If not, ask a Yamahadealer to check the electrical cir-cuit.

3. Start the engine by pushing thestart switch. NOTICE: For maxi-mum engine life, never acceler-ate hard when the engine iscold!If the engine fails to start, releasethe start switch, wait a few sec-onds, and then try again. Eachstarting attempt should be asshort as possible to preserve thebattery. Do not crank the enginemore than 10 seconds on any oneattempt.

4

4

NOTICE

If a warning or indicator light doesnot go off, see page 4-2 for the

corresponding warning andindicator light circuit check.


6-2

6

EAU16671

Shifting

Shifting gears lets you control theamount of engine power available forstarting off, accelerating, climbinghills, etc.The gear positions are shown in the il-lustration.

TIPTo shift the transmission into the neu-tral position, press the shift pedaldown repeatedly until it reaches theend of its travel, and then slightly raiseit.

ECA10260

NOTICE● Even with the transmission in

the neutral position, do notcoast for long periods of timewith the engine off, and do nottow the motorcycle for longdistances. The transmission isproperly lubricated only whenthe engine is running. Inade-quate lubrication may damagethe transmission.

● Always use the clutch whilechanging gears to avoid dam-aging the engine, transmis-sion, and drive train, which arenot designed to withstand theshock of forced shifting.

EAU16800

Tips for reducing fuel consumptionFuel consumption depends largely onyour riding style. Consider the follow-ing tips to reduce fuel consumption:

● Turn the starter (choke) off assoon as possible.

● Shift up swiftly, and avoid highengine speeds during accelera-tion.

● Do not rev the engine while shift-ing down, and avoid high enginespeeds with no load on the en-gine.

● Turn the engine off instead of let-ting it idle for an extended lengthof time (e.g., in traffic jams, at traf-fic lights or at railroad crossings).

1. Shift pedal

2. Neutral position

1



6-3

6

EAU16830

Engine break-inThere is never a more important peri-od in the life of your engine than theperiod between 0 and 1000 km (600mi). For this reason, you should readthe following material carefully.Since the engine is brand new, do notput an excessive load on it for the first1000 km (600 mi). The various parts inthe engine wear and polish them-selves to the correct operating clear-ances. During this period, prolongedfull-throttle operation or any conditionthat might result in engine overheatingmust be avoided.

EAU16981

0–500 km (0–300 mi)Avoid prolonged operation above5000 r/min.After every hour of operation, stop theengine, and then let it cool for five toten minutes.Vary the engine speed from time totime. Do not operate the engine at oneset throttle position.

500–1000 km (300–600 mi)Avoid prolonged operation above7500 r/min.Rev the engine freely through thegears, but do not use full throttle atany time. NOTICE: After 1000 km(600 mi) of operation, the engine oilmust be changed, the oil filter car-tridge or element replaced, and theoil strainer cleaned. [ECA10321]

1000 km (600 mi) and beyondThe vehicle can now be operated nor-mally.

ECA10310

NOTICE● Keep the engine speed out of

the tachometer red zone.● If any engine trouble should

occur during the engine break-in period, immediately have aYamaha dealer check the vehi-cle.

EAU17213

ParkingWhen parking, stop the engine, andthen remove the key from the mainswitch.

EWA10311

WARNING● Since the engine and exhaust

system can become very hot,park in a place where pedestri-ans or children are not likely totouch them and be burned.

● Do not park on a slope or onsoft ground, otherwise the ve-hicle may overturn, increasingthe risk of a fuel leak and fire.

● Do not park near grass or otherflammable materials whichmight catch fire.



7-1

7

EAU17242

Periodic inspection, adjustment, andlubrication will keep your vehicle in thesafest and most efficient conditionpossible. Safety is an obligation of thevehicle owner/operator. The most im-portant points of vehicle inspection,adjustment, and lubrication are ex-plained on the following pages.The intervals given in the periodicmaintenance and lubrication chartshould be simply considered as a gen-eral guide under normal riding condi-tions. However, depending on theweather, terrain, geographical loca-tion, and individual use, the mainte-nance intervals may need to beshortened.

EWA10321

WARNINGFailure to properly maintain the ve-hicle or performing maintenanceactivities incorrectly may increaseyour risk of injury or death duringservice or while using the vehicle. Ifyou are not familiar with vehicleservice, have a Yamaha dealer per-form service.

EWA15121

WARNINGTurn off the engine when perform-ing maintenance unless otherwisespecified.

● A running engine has movingparts that can catch on bodyparts or clothing and electricalparts that can cause shocks orfires.

● Running the engine while ser-vicing can lead to eye injury,burns, fire, or carbon monox-ide poisoning – possibly lead-ing to death. See page 2-2 formore information about carbonmonoxide.

EWA15460

WARNINGBrake discs, calipers, drums, andlinings can become very hot duringuse. To avoid possible burns, letbrake components cool beforetouching them.

EAU17361

Owner’s tool kit

The owner’s tool kit is located underthe rider seat. (See page 4-10.)The service information included inthis manual and the tools provided inthe owner’s tool kit are intended to as-sist you in the performance of preven-tive maintenance and minor repairs.However, additional tools such as atorque wrench may be necessary toperform certain maintenance workcorrectly.

TIPIf you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform it for you.

1. Owner’s tool kit

1-PERIODIC MAINTENANCE AND ADJUSTMENT

EAU1722C



7-6

7

EAU18731

Removing and installing the cowlings and panel

The cowlings and panel shown needto be removed to perform some of themaintenance jobs described in thischapter. Refer to this section eachtime a cowling or panel needs to be re-moved and installed.

EAUE0430

Cowling A

To remove the cowling1. Remove panel A.2. Remove the screws, pull the

cowling outward, and then take itoff.

3. Disconnect the turn signal lightlead coupler.

To install the cowling1. Connect the turn signal light lead

coupler.

2. Fit the projection on the cowlinginto the hole, and then push thecowling inward.

3. Install the screws.4. Install the panel.

EAUE0370

Cowling B

To remove the cowling1. Remove cowling A and panel A.2. Remove the screws, and then pull

the cowling off.

1. Cowling A

2. Cowling B

3. Panel A

4. Panel B

1. Screw

2. Cowling A

1. Screw

2. Cowling B



7-7

7

To install the cowling1. Place the cowling in original posi-

tion, and then install the screws.2. Install cowling A and panel A.

EAU19210

Panel A

To remove the panelRemove the screws, and then take thepanel off.

To install the panelPlace the panel in the original position,and then install the screws.

EAUE0391

Panel B

To remove the panel1. Remove the rider seat. (See page

4-9.)2. Remove the bolt and screw, and

then take the panel off.

To install the panel1. Place the panel in the original po-

sition, and then install the nut.2. Install the rider seat.

EAU19604

Checking the spark plugThe spark plug is an important enginecomponent, which is easy to check.Since heat and deposits will causeany spark plug to slowly erode, thespark plug should be removed andchecked in accordance with the peri-odic maintenance and lubricationchart. In addition, the condition of thespark plug can reveal the condition ofthe engine.

To remove the spark plug1. Remove the spark plug cap.

1. Screw

2. Panel A

2

1

ZAUE0139

1. Panel B

ZAUE0140

1

1. Spark plug cap



7-8

7

2. Remove the spark plug as shown,with the spark plug wrench includ-ed in the owner’s tool kit.

To check the spark plug1. Check that the porcelain insulator

around the center electrode of thespark plug is a medium-to-lighttan (the ideal color when the vehi-cle is ridden normally).

TIPIf the spark plug shows a distinctly dif-ferent color, the engine could be oper-ating improperly. Do not attempt todiagnose such problems yourself. In-

stead, have a Yamaha dealer checkthe vehicle.

2. Check the spark plug for elec-trode erosion and excessive car-bon or other deposits, andreplace it if necessary.

3. Measure the spark plug gap witha wire thickness gauge and, ifnecessary, adjust the gap tospecification.

To install the spark plug1. Clean the surface of the spark

plug gasket and its mating sur-face, and then wipe off any grimefrom the spark plug threads.

2. Install the spark plug with thespark plug wrench, and then tight-en it to the specified torque.

TIPIf a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/4–1/2 turnpast finger tight. However, the sparkplug should be tightened to the speci-fied torque as soon as possible.

3. Install the spark plug cap.

1. Spark plug wrench

Specified spark plug:NGK/CR8E

1. Spark plug gap

ZAUE0032

1

Spark plug gap:0.7–0.8 mm (0.028–0.031 in)

Tightening torque:Spark plug:

12.5 Nm (1.25 m·kgf, 9.2 ft·lbf)



7-9

7

EAUE0450

Engine oil and oil filter elementThe engine oil level should bechecked before each ride. In addition,the oil must be changed and the oil fil-ter element replaced at the intervalsspecified in the periodic maintenanceand lubrication chart.

To check the engine oil level1. Place the vehicle on a level sur-

face and hold it in an upright posi-tion. A slight tilt to the side canresult in a false reading.

2. Start the engine, warm it up forseveral minutes, and then turn itoff.

3. Wait a few minutes until the oilsettles, remove the oil filler cap,wipe the dipstick clean, insert itback into the oil filler hole (withoutscrewing it in), and then remove itagain to check the oil level. NO-TICE: Do not operate the vehi-

cle until you know that theengine oil level is sufficient.[ECA10011]

TIPThe engine oil should be between theminimum and maximum level marks.

4. If the engine oil is below the mini-mum level mark, add sufficient oilof the recommended type to raiseit to the correct level.

5. Install the oil filler cap.

To change the engine oil (with or without oil filter element replace-ment)

1. Start the engine, warm it up forseveral minutes, and then turn itoff.

2. Place an oil pan under the engineto collect the used oil.

1. Engine oil filler cap

1. Dipstick

2. Maximum level mark

3. Minimum level mark

ZAUE0033

ZAUE0034

1. Engine oil drain bolt

1



7-10

7

3. Remove the engine oil filler capand the drain bolt along with theO-ring, compression spring, andengine oil strainer, to drain the oilfrom the crankcase. NOTICE:When removing the engine oildrain bolt, the O-ring, compres-sion spring, and oil strainer willfall out. Take care not to losethese parts. [ECA11001]

4. Clean the engine oil strainer withsolvent.

TIPSkip steps 5–7 if the oil filter elementis not being replaced.

5. Remove the oil filter element cov-er by removing the bolts.

6. Remove and replace the oil filterelement and O-ring.

7. Install the oil filter element coverby installing the bolts, then tight-ening them to the specifiedtorque.

TIPMake sure that the O-ring is properlyseated.

8. Install the engine oil strainer,compression spring, O-ring andthe engine oil drain bolt, and thentighten it to the specified torque.

1. Engine oil drain bolt

2. O-ring

3. Compression spring

4. Strainer

5. Oil pan

1

5

2

3

4

1. Bolt

2. Oil filter element cover

1

2

1. Oil filter element

2. O-ring

Tightening torques:Oil filter element cover bolt:

10 Nm (1.0 m·kgf, 9.2 ft·lbf)

1

2



7-11

7

NOTICE: Before installing theengine oil drain bolt, do not for-get to install the O-ring, com-pression spring, and oilstrainer in position. [ECA10421]

9. Refill with the specified amount ofthe recommended engine oil, andthen install and tighten the oil fillercap.

ECA11620

NOTICE● In order to prevent clutch slip-

page (since the engine oil alsolubricates the clutch), do notmix any chemical additives. Donot use oils with a diesel speci-fication of “CD” or oils of ahigher quality than specified. Inaddition, do not use oils la-beled “ENERGY CONSERVINGII” or higher.

● Make sure that no foreign ma-terial enters the crankcase.

10. Start the engine, and then let itidle for several minutes whilechecking it for oil leakage. If oil isleaking, immediately turn the en-gine off and check for the cause.

11. Turn the engine off, and thencheck the oil level and correct it ifnecessary.

EAU20070

CoolantThe coolant level should be checkedbefore each ride. In addition, the cool-ant must be changed at the intervalsspecified in the periodic maintenanceand lubrication chart.

EAU20092

To check the coolant level1. Place the vehicle on a level sur-

face and hold it in an upright posi-tion.

TIP● The coolant level must be

checked on a cold engine sincethe level varies with engine tem-perature.

● Make sure that the vehicle is posi-tioned straight up when checkingthe coolant level. A slight tilt to theside can result in a false reading.

2. Check the coolant level in thecoolant reservoir.

Tightening torques:Engine oil drain bolt:

32 Nm (3.2 m·kgf, 23.6 ft·lbf)

Recommended engine oil:See page 9-1.

Oil quantity:Without oil filter element replace-ment:

0.95 L (1.00 US qt, 0.84 Imp.qt)With oil filter element replacement:

1.00 L (1.06 US qt, 0.88 Imp.qt)



7-12

7

TIPThe coolant should be between theminimum and maximum level marks.

3. If the coolant is at or below theminimum level mark, remove thereservoir cap.

4. Add coolant to the maximum levelmark, and then install the reser-voir cap. WARNING! Removeonly the coolant reservoir cap.Never attempt to remove the ra-diator cap when the engine ishot. [EWA15161] NOTICE: If coolant isnot available, use distilled wa-ter or soft tap water instead. Donot use hard water or salt watersince it is harmful to the en-gine. If water has been used in-stead of coolant, replace it withcoolant as soon as possible,otherwise the cooling systemwill not be protected against

frost and corrosion. If waterhas been added to the coolant,have a Yamaha dealer checkthe antifreeze content of thecoolant as soon as possible,otherwise the effectiveness ofthe coolant will be reduced.[ECA10472]

EAU33031

Changing the coolantThe coolant must be changed at theintervals specified in the periodicmaintenance and lubrication chart.Have a Yamaha dealer change thecoolant. WARNING! Never attemptto remove the radiator cap whenthe engine is hot. [EWA10381]

1. Coolant reservoir


3. Minimum level mark

ZAUE0105

3

1. Coolant reservoir cap

1

Coolant reservoir capacity (up to the maximum level mark):

0.25 L (0.26 US qt, 0.22 Imp.qt)



7-13

7

EAU34301

Adjusting the engine idling speedThe engine idling speed must be

checked and, if necessary, adjusted

as follows at the intervals specified in

the periodic maintenance and lubrica-

tion chart.

The engine should be warm before

making this adjustment.

Check the engine idling speed and, if

necessary, adjust it to specification by

turning the idle adjusting screw. To in-

crease the engine idling speed, turn

the screw in direction (a). To decrease

the engine idling speed, turn the screw

in direction (b).

TIPIf the specified idling speed cannot be

obtained as described above, have a

Yamaha dealer make the adjustment.

1. Idle adjusting screw

Engine idling speed:1300–1500 r/min

Air filter elementThe air filter element must be cleaned and replaced at the intervals specified the periodic maintenance and lubrication chart. Have a Yamaha dealer perform air filter element service.

NavinK

Typewritten Text

EAU36764


7-14

7

EAU21372

Adjusting the throttle cable free play

The throttle cable free play shouldmeasure 3.0–5.0 mm (0.12–0.20 in) atthe throttle grip. Periodically check thethrottle cable free play and, if neces-sary, adjust it as follows.

TIPThe engine idling speed must be cor-rectly adjusted before checking andadjusting the throttle cable free play.

1. Loosen the locknut.

2. To increase the throttle cable freeplay, turn the adjusting nut in di-rection (a). To decrease the throt-tle cable free play, turn theadjusting nut in direction (b).

3. Tighten the locknut.

EAU21401

Valve clearanceThe valve clearance changes withuse, resulting in improper air-fuel mix-ture and/or engine noise. To preventthis from occurring, the valve clear-ance must be adjusted by a Yamahadealer at the intervals specified in theperiodic maintenance and lubricationchart.

1. Throttle cable free play

1. Locknut

2. Adjusting nut



7-15

7

EAUE0421

TiresTo maximize the performance, dura-bility, and safe operation of your mo-torcycle, note the following pointsregarding the specified tires.

Tire air pressureThe tire air pressure should bechecked and, if necessary, adjustedbefore each ride.

EWA10501

WARNINGOperation of this vehicle with im-proper tire pressure may cause se-vere injury or death from loss ofcontrol.

● The tire air pressure must bechecked and adjusted on coldtires (i.e., when the tempera-ture of the tires equals the am-bient temperature).

● The tire air pressure must beadjusted in accordance withthe riding speed and with the

total weight of rider, passen-ger, cargo, and accessories ap-proved for this model.

EWA10511

WARNINGNever overload your vehicle. Oper-ation of an overloaded vehiclecould cause an accident.

Tire inspection

The tires must be checked beforeeach ride. If the center tread depthreaches the specified limit, if the tirehas a nail or glass fragments in it, or ifthe sidewall is cracked, have a Yama-ha dealer replace the tire immediately.

TIPThe tire tread depth limits may differfrom country to country. Always com-ply with the local regulations.

Tire air pressure (measured on cold tires):

Front:200 kPa (2.00 kgf/cm2, 29 psi)

Rear:225 kPa (2.25 kgf/cm2, 33 psi)

Maximum load*:200 kg (441 lb)

* Total weight of rider, passenger, cargo and accessories

1. Tire sidewall

2. Tire tread depth

Minimum tire tread depth (front and rear):

0.8 mm (0.03 in)



7-16

7

EWA10470

WARNING● Have a Yamaha dealer replace

excessively worn tires. Be-sides being illegal, operatingthe vehicle with excessivelyworn tires decreases ridingstability and can lead to loss ofcontrol.

● The replacement of all wheeland brake related parts, includ-ing the tires, should be left to aYamaha dealer, who has thenecessary professional knowl-edge and experience.

Tire information

This motorcycle is equipped with castwheels and tubeless tires with valves.

EWA10901

WARNING● The front and rear tires should

be of the same make and de-sign, otherwise the handlingcharacteristics of the motorcy-cle may be different, whichcould lead to an accident.

● Always make sure that thevalve caps are securely in-stalled to prevent air pressureleakage.

● Use only the tire valves andvalve cores listed below toavoid tire deflation during aride.

After extensive tests, only the tires list-ed below have been approved for thismodel by India Yamaha Motor Pvt.,Ltd.

1. Tire air valve

2. Tire air valve core

3. Tire air valve cap with seal



7-17

7

EAU21961

Cast wheelsTo maximize the performance, dura-bility, and safe operation of your vehi-cle, note the following points regardingthe specified wheels.

● The wheel rims should bechecked for cracks, bends orwarpage before each ride. If anydamage is found, have a Yamahadealer replace the wheel. Do notattempt even the smallest repairto the wheel. A deformed orcracked wheel must be replaced.

● The wheel should be balancedwhenever either the tire or wheelhas been changed or replaced.An unbalanced wheel can resultin poor performance, adversehandling characteristics, and ashortened tire life.

EAU22043

Adjusting the clutch lever free play

The clutch lever free play should mea-sure 10.0–15.0 mm (0.39–0.59 in) asshown. Periodically check the clutchlever free play and, if necessary, ad-just it as follows.

1. Slide the rubber cover back at theclutch lever.

2. Loosen the locknut.

Front tire:Size:

80/90-17M/C 44PManufacturer/model:

MRF/ ZAPPERTire air valve:

TR412Valve core:

V3002 (original)Rear tire:

Size:100/80-17M/C 52P

Manufacturer/model:MRF/ ZAPPER

Tire air valve:TR412

Valve core:V3002 (original)

1. Clutch lever free play adjusting bolt

2. Clutch lever free play

21



7-18

7

3. To increase the clutch lever freeplay, turn the adjusting bolt in di-rection (a). To decrease theclutch lever free play, turn the ad-justing bolt in direction (b).

TIPIf the specified clutch lever free playcould be obtained as describedabove, skip steps 4–7.

4. Fully turn the adjusting bolt at theclutch lever in direction (a) toloosen the clutch cable.

5. Loosen the locknut at the crank-case.

6. To increase the clutch lever freeplay, turn the adjusting nut in di-rection (a). To decrease theclutch lever free play, turn the ad-justing nut in direction (b).

7. Tighten the locknut at the crank-case.

8. Tighten the locknut at the clutchlever and then slide the rubbercover to its original position.

EAUT1221

Checking the front brake lever free play

The brake lever free play shouldmeasure 6.2–18.0 mm (0.24–0.71 in)as shown. Periodically check the brakelever free play and, if necessary, havea Yamaha dealer check the brakesystem.

EWA10641

WARNINGAn incorrect brake lever free playindicates a hazardous condition inthe brake system. Do not operatethe vehicle until the brake systemhas been checked or repaired by aYamaha dealer.

1. Locknut

2. Clutch lever free play adjusting nut

1. Front brake lever free play

ZAUE0141



7-19

7

EAUM1353

Adjusting the brake pedal free play

The brake pedal free play shouldmeasure 11.0–18.0 mm (0.43–0.71 in)as shown. Periodically check the brakepedal free play and, if necessary, havea Yamaha dealer adjust it.

EWAM1030

WARNINGAn incorrect brake pedal free playindicates a hazardous condition inthe brake system. Do not operatethe motorcycle until the brake sys-tem has been checked or repairedby a Yamaha dealer.

EAU22392

Checking the front and rear brake padsThe front and rear brake pads must bechecked for wear at the intervals spec-ified in the periodic maintenance andlubrication chart.

EAU22440

Front brake pads1. Remove the front brake caliper by

removing the bolts.

2. Check each front brake pad fordamage and measure the liningthickness. If a brake pad is dam-aged or if the lining thickness is

less than 0.8 mm (0.03 in), have aYamaha dealer replace the brakepads as a set.

3. Install the front brake caliper byinstalling the bolts, then tighten-ing them to the specified torque.

EAU22500

Rear brake pads

Check each rear brake pad for dam-age and measure the lining thickness.If a brake pad is damaged or if the lin-ing thickness is less than 1.5 mm(0.06 in), have a Yamaha dealer re-place the brake pads as a set.

1. Brake pedal free play

1ZAUE0142

2. Brake caliper3. Lining thickness

Tightening torque:Brake caliper bolt:

35 Nm (3.5 m·kgf, 25 ft·lbf)

1. Lining thickness



7-20

7

EAU22580

Checking the brake fluid level

Front brake

Rear brake

Insufficient brake fluid may allow air toenter the brake system, possibly caus-ing it to become ineffective.Before riding, check that the brake flu-id is above the minimum level markand replenish if necessary. A lowbrake fluid level may indicate wornbrake pads and/or brake system leak-age. If the brake fluid level is low, besure to check the brake pads for wearand the brake system for leakage.Observe these precautions:

● When checking the fluid level,make sure that the top of thebrake fluid reservoir is level.

● Use only the recommended qual-ity brake fluid, otherwise the rub-ber seals may deteriorate,causing leakage and poor brakingperformance.

● Refill with the same type of brakefluid. Mixing fluids may result in aharmful chemical reaction andlead to poor braking performance.

● Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylower the boiling point of the fluidand may result in vapor lock.

● Brake fluid may deteriorate paint-ed surfaces or plastic parts. Al-ways clean up spilled fluidimmediately.

● As the brake pads wear, it is nor-mal for the brake fluid level togradually go down. However, ifthe brake fluid level goes downsuddenly, have a Yamaha dealercheck the cause.



LOWER 1

LOWER

1

ZAUE0112

Recommended brake fluid:DOT 3 or DOT 4



7-21

7

EAUM1360

Changing the brake fluidHave a Yamaha dealer change thebrake fluid at the intervals specified inthe periodic maintenance and lubrica-tion chart. In addition, have the brakehose replaced every four years orwhenever it is damaged or leaking.

EAU22760

Drive chain slack

The drive chain slack should bechecked before each ride and adjust-ed if necessary.

EAU22773

To check the drive chain slack1. Place the motorcycle on the side-

stand.

TIPWhen checking and adjusting thedrive chain slack, there should be noweight on the motorcycle.

2. Shift the transmission into theneutral position.

3. Move the rear wheel by pushingthe motorcycle to locate the tight-est portion of the drive chain, andthen measure the drive chainslack as shown.

4. If the drive chain slack is incor-rect, adjust it as follows.

EAUE0440

To adjust the drive chain slack1. Loosen the axle nut and the rear

caliper bracket bolt on the rightside of the swingarm.

1. Drive chain slack

1

Drive chain slack:20.0–40.0 mm (0.79–1.57 in)

1. Axle nut

2. Chain adjusting plate

3. Stopper alignment

1

32

(b)

(a)



7-22

7

2. To tighten the drive chain, turnthe drive chain adjusting plate oneach side of the swingarm in di-rection (a). To loosen the drivechain, turn the adjusting bolt oneach side of the swingarm in di-rection (b), and then push the rearwheel forward. NOTICE: Improp-er drive chain slack will over-load the engine as well as othervital parts of the motorcycleand can lead to chain slippageor breakage. To prevent thisfrom occurring, keep the drivechain slack within the specifiedlimits. [ECA10571]

TIPMake sure that both adjusting platesare in the same position for properwheel alignment.

3. Tighten the axle nut, then the rearcaliper bracket bolt to their speci-fied torques.

EAUE0140

Cleaning and lubricating the drive chainThe drive chain must be cleaned andlubricated at the intervals specified inthe periodic maintenance and lubrica-tion chart, otherwise it will quicklywear out, especially when riding industy or wet areas. Service the drivechain as follows.

ECA10583

NOTICEThe drive chain must be lubricatedafter washing the motorcycle,riding in the rain or riding in wet ar-eas.

1. Clean the drive chain with soapwater to remove the accumulateddust & mud and then dry off.

2. Apply the cleaning spray on allthe links and plates of chain, thenwipe the chain. NOTICE: To pre-vent damaging the O-rings, donot clean the drive chain with

Tightening torques:Axle nut:

110 Nm (11 m·kgf, 81 ft·lbf)Rear caliper bracket bolt:

55 Nm (5.5 m·kgf, 40 ft·lbf)



7-23

7

steam cleaners, high-pressurewashers or inappropriate sol-vents. [ECA11121]

3. Thoroughly lubricate the drivechain with a special O-ring chainlubricant.

EAU23101

Checking and lubricating the cablesThe operation of all control cables andthe condition of the cables should bechecked before each ride, and the ca-bles and cable ends should be lubri-cated if necessary. If a cable isdamaged or does not move smoothly,have a Yamaha dealer check or re-place it. WARNING! Damage to theouter sheath may interfere withproper cable operation and willcause the inner cable to rust. Re-place a damaged cable as soon aspossible to prevent unsafe condi-tions. [EWA10721]

EAU23113

Checking and lubricating the throttle grip and cableThe operation of the throttle gripshould be checked before each ride.In addition, the cable should be lubri-cated by a Yamaha dealer at the inter-vals specified in the periodicmaintenance chart.The throttle cable is equipped with arubber boot. Make sure that the boot issecurely installed. Even though theboot is installed correctly, it does notcompletely protect the cable from wa-ter entry. Therefore, use care not topour water directly onto the boot or ca-ble when washing the vehicle. If thecable or boot becomes dirty, wipeclean with a moist cloth.Recommended lubricant:

Engine oil



7-24

7

EAU44272

Checking and lubricating the brake and shift pedals

Brake pedal

Shift pedal

The operation of the brake and shiftpedals should be checked beforeeach ride, and the pedal pivots shouldbe lubricated if necessary.

EAU23142

Checking and lubricating the brake and clutch levers

Brake lever

Clutch lever

Recommended lubricant:Lithium-soap-based grease



7-25

6

The operation of the brake and clutchlevers should be checked before eachride, and the lever pivots should be lu-bricated if necessary.

EAU23202

Checking and lubricating the sidestand

The operation of the sidestand shouldbe checked before each ride, and thesidestand pivot and metal-to-metalcontact surfaces should be lubricatedif necessary.

EWA10731

WARNINGIf the sidestand does not move upand down smoothly, have aYamaha dealer check or repair it.Otherwise, the sidestand couldcontact the ground and distract theoperator, resulting in a possibleloss of control.

Recommended lubricants:Brake lever:

Silicone greaseClutch lever:

Lithium-soap-based grease

Recommended lubricant:Lithium-soap-based grease


ZAUE0327


7-26

7

EAUM2700

Lubricating the swingarm pivotsThe swingarm pivots must be lubricat-ed at the intervals specified in the pe-riodic maintenance and lubricationchart.

EAU23272

Checking the front forkThe condition and operation of thefront fork must be checked as followsat the intervals specified in the period-ic maintenance and lubrication chart.

To check the conditionCheck the inner tubes for scratches,damage and excessive oil leakage.

To check the operation1. Place the vehicle on a level sur-

face and hold it in an upright posi-tion. WARNING! To avoidinjury, securely support the ve-hicle so there is no danger of itfalling over. [EWA10751]

2. While applying the front brake,push down hard on the handle-bars several times to check if thefront fork compresses and re-bounds smoothly.

ECA10590

NOTICE

If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or re-pair it.

Recommended lubricant:Molybdenum disulfide grease



7-27

6

EAU23283

Checking the steeringWorn or loose steering bearings maycause danger. Therefore, the opera-tion of the steering must be checkedas follows at the intervals specified inthe periodic maintenance and lubrica-tion chart.

1. Place a stand under the engine toraise the front wheel off theground. (See page 7-31 for moreinformation.) WARNING! Toavoid injury, securely supportthe vehicle so there is no dan-ger of it falling over. [EWA10751]

2. Hold the lower ends of the frontfork legs and try to move themforward and backward. If any freeplay can be felt, have a Yamahadealer check or repair the steer-ing.

EAU23291

Checking the wheel bearingsThe front and rear wheel bearingsmust be checked at the intervals spec-ified in the periodic maintenance andlubrication chart. If there is play in thewheel hub or if the wheel does not turnsmoothly, have a Yamaha dealercheck the wheel bearings.


ZAUE0329


7-28

7

EAU23374

BatteryThis model is equipped with a VRLA(Valve Regulated Lead Acid) battery.There is no need to check the electro-lyte or to add distilled water. However,the battery lead connections need tobe checked and, if necessary, tight-ened.

ECA10620

NOTICENever attempt to remove the bat-tery cell seals, as this would perma-nently damage the battery.

EWA10760

WARNING● Electrolyte is poisonous and

dangerous since it containssulfuric acid, which causes se-vere burns. Avoid any contactwith skin, eyes or clothing andalways shield your eyes whenworking near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plen-

ty of water.

• INTERNAL: Drink large quan-tities of water or milk and im-mediately call a physician.

• EYES: Flush with water for15 minutes and seek promptmedical attention.

● Batteries produce explosivehydrogen gas. Therefore, keepsparks, flames, cigarettes, etc.,away from the battery and pro-vide sufficient ventilation whencharging it in an enclosedspace.

● KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.

To charge the batteryHave a Yamaha dealer charge thebattery as soon as possible if it seemsto have discharged. Keep in mind thatthe battery tends to discharge morequickly if the vehicle is equipped withoptional electrical accessories.

ECA16520

NOTICETo charge a VRLA (Valve RegulatedLead Acid) battery, a special (con-stant-voltage) battery charger is re-quired. Using a conventionalbattery charger will damage thebattery. If you do not have accessto a constant-voltage battery charg-er, have a Yamaha dealer chargeyour battery.

To store the battery1. If the vehicle will not be used for

more than one month, remove thebattery, fully charge it, and thenplace it in a cool, dry place. NO-TICE: When removing the bat-tery, be sure the key is turnedto “OFF”, then disconnect thenegative lead before discon-necting the positive lead. [ECA16302]

2. If the battery will be stored formore than two months, check it atleast once a month and fullycharge it if necessary.



7-29

7

3. Fully charge the battery before in-stallation.

4. After installation, make sure thatthe battery leads are properlyconnected to the battery termi-nals.

ECA16530

NOTICEAlways keep the battery charged.Storing a discharged battery cancause permanent battery damage.

EAU23491

Replacing the fuse

The fuse box is located under theseat. (See page 4-9.)If the fuse is blown, replace it as fol-lows.

1. Turn the key to “OFF” and turn offall electrical circuits.

2. Remove the blown fuse, and theninstall a new fuse of the specifiedamperage. WARNING! Do notuse a fuse of a higher amper-age rating than recommendedto avoid causing extensivedamage to the electrical sys-tem and possibly a fire. [EWA15131]

3. Turn the key to “ON” and turn onthe electrical circuits to check ifthe devices operate.

4. If the fuse immediately blowsagain, have a Yamaha dealercheck the electrical system.

1. Fuse

2020

UPUP 1

Specified fuse:20.0 A



7-30

7

EAU34240

Replacing a headlight bulbThis model is equipped with quartzbulb headlights. If a headlight bulbburns out, have a Yamaha dealer re-place it and, if necessary, adjust theheadlight beam.

EAU24082

Replacing the tail/brake light bulb

1. Remove the seat. (See page 4-9.)2. Remove the socket (together with

the bulb) by turning it counter-clockwise.

3. Remove the burnt-out bulb bypushing it in and turning it coun-terclockwise.

4. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

5. Install the socket (together withthe bulb) by turning it clockwise.

6. Install the seat.1. Bulb socket

11. Bulb

1



7-31

7

EAU24204

Replacing a turn signal light bulb

1. Remove the turn signal light lensby removing the screw.

2. Remove the burnt-out bulb bypushing it in and turning it coun-terclockwise.

3. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.

4. Install the lens by installing thescrew. NOTICE: Do not over-tighten the screw, otherwisethe lens may break. [ECA11191]

EAU43233

Replacing an auxiliary light bulbThis model is equipped with two auxil-iary lights. If an auxiliary light bulbburns out, replace it as follows.

1. Remove the auxiliary light bulbsocket (together with the bulb) bypulling it out.

2. Remove the burnt-out bulb bypulling it out.

3. Insert a new bulb into the socket.4. Install the socket (together with

the bulb) by pushing it in.

EAU24350

Supporting the motorcycleSince this model is not equipped witha centerstand, follow these precau-tions when removing the front and rearwheel or performing other mainte-nance requiring the motorcycle tostand upright. Check that the motorcy-cle is in a stable and level position be-fore starting any maintenance. Astrong wooden box can be placed un-der the engine for added stability.

To service the front wheel1. Stabilize the rear of the motorcy-

cle by using a motorcycle standor, if an additional motorcyclestand is not available, by placinga jack under the frame in front ofthe rear wheel.

2. Raise the front wheel off theground by using a motorcyclestand.

To service the rear wheelRaise the rear wheel off the ground byusing a motorcycle stand or, if a mo-

1. Screw

1

1. Auxiliary light bulb

1



7-32

7

torcycle stand is not available, by plac-ing a jack either under each side of theframe in front of the rear wheel or un-der each side of the swingarm.

EAU24360

Front wheel

EAUE0470

To remove the front wheelEWA10821

WARNINGTo avoid injury, securely supportthe vehicle so there is no danger ofit falling over.

1. Loosen the front wheel axle andthe brake caliper bolts.

2. Lift the front wheel off the groundaccording to the procedure onpage 7-31.

3. Remove the speed sensor leadholder by removing the bolt.

4. Remove the brake hose holder byremoving the bolt.

5. Remove the brake caliper by re-moving the bolts.

1. Axle nut

1. Speed sensor cable

1. Brake hose holder

2. Brake caliper bolt

3. Brake caliper

4. Axle bolt



7-33

7

6. Pull the wheel axle out, removethe speed sensor by pulling it out,and then remove the wheel. NO-

TICE: Do not apply the brakeafter the brake calipers havebeen removed, otherwise thebrake pads will be forced shut.[ECA11051]

EAUE0400

To install the front wheel1. Lift the wheel up between the fork

legs.2. Install the speed sensor at the

wheel hub.

TIPMake sure that the projections on thespeed sensor rotor are aligned withthe notches in the wheel hub and thatthe slot in the speed sensor fits overthe retainer on the fork leg.

3. Insert the wheel axle.4. Lower the front wheel so that it is

on the ground.5. Push down hard on the handlebar

several times to check for properfork operation.

6. Install the brake caliper by install-ing the bolts.

TIPMake sure that there is enough spacebetween the brake pads before install-ing the brake caliper onto the brakedisc.

7. Install the brake hose holder byinstalling the bolt.

8. Install the speed sensor leadholder by installing the bolt.

9. Tighten the wheel axle and brakecaliper bolts to the specifiedtorques.

1. Speed sensor

Tightening torques:Wheel axle:

60 Nm (6.0 m·kgf, 44 ft·lbf)Brake caliper bolt:

35 Nm (3.5 m·kgf, 25 ft·lbf)



7-34

7

EAU25080

Rear wheel

EAUE0380

To remove the rear wheelEWA10821

WARNINGTo avoid injury, securely supportthe vehicle so there is no danger ofit falling over.

1. Loosen the axle nut.

2. Remove the brake caliper bracketbolt from the swingarm.

3. Lift the rear wheel off the groundaccording to the procedure onpage 7-31.

4. Remove the axle nut along withthe chain adjusting plate from theright side of the swingarm.

5. Push the wheel forward, and thenremove the drive chain from therear sprocket.

TIP● If the drive chain is difficult to re-

move, remove the wheel axlefirst, and then lift the wheel up-ward enough to remove the drivechain from the rear sprocket.

● The drive chain cannot be disas-sembled.

6. While supporting the brake cali-per bracket, pull the wheel axleout together with the drive chainadjusting plate from the left sideof the swingarm, and then re-move the wheel. NOTICE: Donot apply the brake after thewheel has been removed to-gether with the brake disc, oth-erwise the brake pads will beforced shut. [ECA11071]

EAUE0410

To install the rear wheel1. Install the wheel and the brake

caliper bracket by inserting thewheel axle from the left-handside.

TIP● Make sure that the slot in the

brake caliper bracket is fit overthe retainer on the swingarm.

● Make sure that there is enoughspace between the brake padsbefore installing the wheel.

1. Axle nut

2. Brake caliper



7-35

7

2. Install the drive chain onto therear sprocket.

3. Install the axle nut.4. Lower the rear wheel so that it is

on the ground, and then put thesidestand down.

5. Adjust the drive chain slack. (Seepage 7-21.)

6. Tighten the axle nut, and thentighten the brake caliper bracketbolt to the specified torques.

EAU25871

TroubleshootingAlthough Yamaha motorcycles re-ceive a thorough inspection beforeshipment from the factory, trouble mayoccur during operation. Any problemin the fuel, compression, or ignitionsystems, for example, can cause poorstarting and loss of power.The following troubleshooting chartsrepresent quick and easy proceduresfor checking these vital systems your-self. However, should your motorcyclerequire any repair, take it to a Yamahadealer, whose skilled technicians havethe necessary tools, experience, andknow-how to service the motorcycleproperly.Use only genuine Yamaha replace-ment parts. Imitation parts may looklike Yamaha parts, but they are ofteninferior, have a shorter service life andcan lead to expensive repair bills.

EWA15141

WARNINGWhen checking the fuel system, donot smoke, and make sure there are

no open flames or sparks in the ar-ea, including pilot lights from waterheaters or furnaces. Gasoline orgasoline vapors can ignite or ex-plode, causing severe injury orproperty damage.

Tightening torques:Axle nut:

110 Nm (11 m·kgf, 81 ft·lbf)Brake caliper bracket bolt:

55 Nm (5.5 m·kgf, 40 ft·lbf)



7-36

7

EAU25922

Troubleshooting charts

Starting problems or poor engine performance

Check the fuel level inthe fuel tank.

1. FuelThere is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine does not start. Check the compression.

Operate the electric starter.

2. CompressionThere is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealercheck the vehicle.

Remove the spark plugand check the electrodes.

3. Ignition Wipe off with a dry cloth and correct thespark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle.

The engine does not start.Have a Yamaha dealercheck the vehicle.

The engine does not start.Check the battery.

Operate the electric starter.

4. BatteryThe engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections,and charge the battery if necessary.

Dry

WetOpen the throttle halfway and operatethe electric starter.



7-37

Engine overheatingEWA10400

WARNING● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be

blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then

slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When thehissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove thecap.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low.Check the cooling systemfor leakage.

Have a Yamaha dealer checkand repair the cooling system.

Add coolant. (See TIP.)

Start the engine. If the engine overheats again, have aYamaha dealer check and repair the cooling system.

There isleakage.

There is no leakage.

TIP

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible

7

MOTORCYCLE CARE AND STORAGE

8-1

8

EAU37833

Matte color caution ECA15192

NOTICE_

Some models are equipped withmatte colored finished parts. Besure to consult a Yamaha dealer foradvice on what products to use be-fore cleaning the vehicle. Using abrush, harsh chemical products orcleaning compounds when cleaningthese parts will scratch or damagetheir surface. Wax also should notbe applied to any matte colored fin-ished parts. _

EAU26004

Care While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more vulnera-ble. Rust and corrosion can developeven if high-quality components areused. A rusty exhaust pipe may go un-noticed on a car, however, it detractsfrom the overall appearance of a mo-torcycle. Frequent and proper caredoes not only comply with the terms ofthe warranty, but it will also keep yourmotorcycle looking good, extend its lifeand optimize its performance.

Before cleaning1. Cover the muffler outlet with a

plastic bag after the engine hascooled down.

2. Make sure that all caps and coversas well as all electrical couplersand connectors, including thespark plug cap, are tightly in-stalled.

3. Remove extremely stubborn dirt,like oil burnt onto the crankcase,with a degreasing agent and abrush, but never apply such prod-ucts onto seals, gaskets, sprock-ets, the drive chain and wheelaxles. Always rinse the dirt and de-greaser off with water.

CleaningECA10772

NOTICE_

● Avoid using strong acidic wheelcleaners, especially on spokedwheels. If such products areused on hard-to-remove dirt, donot leave the cleaner on the af-fected area any longer than in-structed. Also, thoroughly rinsethe area off with water, immedi-ately dry it, and then apply acorrosion protection spray.

● Improper cleaning can damageplastic parts (such as cowlings,panels, windshields, headlightlenses, meter lenses, etc.) andthe mufflers. Use only a soft,

1-MOTORCYCLE CARE AND STORAGE

EAU25981

54BF8199E0.book Page 1 Friday, July 9, 2010 1:17 PM


8-2

8

clean cloth or sponge with wa-ter to clean plastic. However, ifthe plastic parts cannot be thor-oughly cleaned with water, di-luted mild detergent with watermay be used. Be sure to rinseoff any detergent residue usingplenty of water, as it is harmfulto plastic parts.

● Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incontact with strong or abrasivecleaning products, solvent orthinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.

● Do not use high-pressure wash-ers or steam-jet cleaners sincethey cause water seepage anddeterioration in the following ar-eas: seals (of wheel and swing-arm bearings, fork and brakes),electric components (couplers,

connectors, instruments,switches and lights), breatherhoses and vents.

● For motorcycles equipped witha windshield: Do not use strongcleaners or hard sponges asthey will cause dulling orscratching. Some cleaningcompounds for plastic mayleave scratches on the wind-shield. Test the product on asmall hidden part of the wind-shield to make sure that it doesnot leave any marks. If the wind-shield is scratched, use a quali-ty plastic polishing compoundafter washing.

_

After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with cleanwater. Use a toothbrush or bottlebrushfor hard-to-reach areas. Stubborn dirtand insects will come off more easily ifthe area is covered with a wet cloth fora few minutes before cleaning.

After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roadsduring winter are extremely corrosive incombination with water, carry out thefollowing steps after each ride in therain, near the sea or on salt-sprayedroads.

TIP_

Salt sprayed on roads in the winter mayremain well into spring. _

1. Clean the motorcycle with coldwater and a mild detergent, afterthe engine has cooled down. NO-TICE: Do not use warm watersince it increases the corrosiveaction of the salt. [ECA10791]

2. Apply a corrosion protection sprayon all metal, including chrome-and nickel-plated, surfaces to pre-vent corrosion.

After cleaning1. Dry the motorcycle with a chamois

or an absorbing cloth.



8-3

8

2. Immediately dry the drive chainand lubricate it to prevent it fromrusting.

3. Use a chrome polish to shinechrome, aluminum and stainless-steel parts, including the exhaustsystem. (Even the thermally in-duced discoloring of stainless-steel exhaust systems can be re-moved through polishing.)

4. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and nickel-plat-ed, surfaces.

5. Use spray oil as a universal clean-er to remove any remaining dirt.

6. Touch up minor paint damagecaused by stones, etc.

7. Wax all painted surfaces.8. Let the motorcycle dry completely

before storing or covering it.EWA11131

WARNING_

Contaminants on the brakes or tirescan cause loss of control.

● Make sure that there is no oil orwax on the brakes or tires.

● If necessary, clean the brakediscs and brake linings with aregular brake disc cleaner or ac-etone, and wash the tires withwarm water and a mild deter-gent. Before riding at higherspeeds, test the motorcycle’sbraking performance and cor-nering behavior.

_

ECA10800

NOTICE_

● Apply spray oil and wax spar-ingly and make sure to wipe offany excess.

● Never apply oil or wax to anyrubber and plastic parts, buttreat them with a suitable careproduct.

● Avoid using abrasive polishingcompounds as they will wearaway the paint.

_

TIP_

● Consult a Yamaha dealer for ad-vice on what products to use.

● Washing, rainy weather or humidclimates can cause the headlightlens to fog. Turning the headlighton for a short period of time willhelp remove the moisture from thelens.

_



8-4

8

EAUP0101

Storage

Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a porous cover. Besure the engine and the exhaust sys-tem are cool before covering the motor-cycle.

ECA10810

NOTICE_

● Storing the motorcycle in apoorly ventilated room or cover-ing it with a tarp, while it is stillwet, will allow water and humid-ity to seep in and cause rust.

● To prevent corrosion, avoiddamp cellars, stables (becauseof the presence of ammonia)and areas where strong chemi-cals are stored.

_

Long-termBefore storing your motorcycle for sev-eral months:

1. Follow all the instructions in the“Care” section of this chapter.

2. Turn the fuel cock lever to the offposition.

3. Drain the carburetor float chamberby loosening the drain bolt; this willprevent fuel deposits from buildingup. Pour the drained fuel into thefuel tank.

4. Fill up the fuel tank and add fuelstabilizer (if available) to preventthe fuel tank from rusting and thefuel from deteriorating.

5. Perform the following steps to pro-tect the cylinder, piston rings, etc.from corrosion.a. Remove the spark plug cap and

spark plug.b. Pour a teaspoonful of engine oil

into the spark plug bore.c. Install the spark plug cap onto

the spark plug, and then placethe spark plug on the cylinderhead so that the electrodes aregrounded. (This will limit spark-ing during the next step.)

d. Turn the engine over severaltimes with the starter. (This willcoat the cylinder wall with oil.)

e. Remove the spark plug capfrom the spark plug, and theninstall the spark plug and thespark plug cap. WARNING! Toprevent damage or injuryfrom sparking, make sure toground the spark plug elec-trodes while turning the en-gine over. [EWA10951]

6. Lubricate all control cables and thepivoting points of all levers andpedals as well as of the sidestand/centerstand.

7. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off the ground. Alterna-tively, turn the wheels a little everymonth in order to prevent the tiresfrom becoming degraded in onespot.

8. Cover the muffler outlet with aplastic bag to prevent moisturefrom entering it.



8-5

8

9. Remove the battery and fullycharge it. Store it in a cool, dryplace and charge it once a month.Do not store the battery in an ex-cessively cold or warm place [lessthan 0 °C (30 °F) or more than30 °C (90 °F)]. For more informa-tion on storing the battery, seepage 7-28.

TIP_

Make any necessary repairs beforestoring the motorcycle. _


SPECIFICATIONS

9

Dimensions:Overall length:

1995 mm

Overall width:

670 mmOverall height:

1070 mm

Seat height:790 mm

Wheelbase:

1290 mmGround clearance:

160 mm

Minimum turning radius:2500 mm

Weight:Curb weight

130.0 kg

Engine:Engine type:

Liquid cooled 4-stroke, SOHC

Cylinder arrangement:Forward-inclined single cylinder

Displacement:

149.0 cm3

Bore:57.0 X 58.7 mm

Compression ratio:

10.40 :1Starting system:

Electric starter

Lubrication system:Wet sump

1S- PECIFICATIONS

EAU26320

Engine oil:Type:

SAE 10W-30, SAE 10W-40, SAE 15W-40,

SAE 20W-40 or SAE 20W-50

Recommended engine oil grade:

API service SG type or higher, JASOstandard MA

Engine oil quantity:

Without oil filter element replacement.

0.95 L (1.00 US qt, 0.84 Imp.qt.)

with oil filter element replacement:

1.00 L (1.06 US qt, 0.88 Imp.qt)

-20 10 0 10 20 30 400

50 C

SAE 10W-30

SAE 10W-40

SAE 10W-50

SAE 15W-40

SAE 20W-40

SAE 20W-50

Cooling system:Coolant reservoir capacity

(up to the maximum level mark):0.25 L

Radiator capacity (including all routes):

0.59 L

73/24 (3.042)

Transmission:Primary reduction system:

Helical gear

Primary reduction ratio:

Air filter:Air filter element:

Dry element

Fuel:Recommended fuel:

Regular unleaded gasoline only

Fuel tank capacity:

12.0 L

Throttle body:ID Mark:

38B1 00

Spark plug(s):Manufacturer/model:

NGK/CR8E

DENSO/U24ESR-NSpark plug gap:

0.7-0.8 mm

Clutch:Clutch type:

Wet, multiple-disc

9-1

Secondary reduction system:

Chain drive

Secondary reduction ratio:42/14 (3.000)

SPECIFICATIONS

9

EAU26320

Transmission type:

Constant mesh 6-speedOperation:

Left foot operation

Gear ratio:1st:

34/12 (2.833)2nd:

30/16 (1.875)

3rd:30/22 (1.364)

4th:

24/21 (1.143)

5th:22/23 (0.957)

6th:

21/25 (0.840)

Chassis:Frame type:

Diamond

Caster angle:

26.00 °Trail:

100 mm

Front tire:Type:

TubelessSize:


MRF/ZAPPER

Rim size:17M/C X MT2.15

Front brake:Type:

Single disc brake

Operation:Right hand operation

Recommended fluid:

Rear brake:Type:

Single disc brakeOperation:

Right foot operationRecommended fluid:

DOT 3 or DOT 4

DOT 3 or DOT 4

Front suspension:Type:

Telescopic forkSpring/shock absorber type:

Coil spring/oil damperWheel travel:

130.0 mm

Rear suspension:Type:

Swingarm (link suspension)Spring/shock absorber type:

Coil spring/oil damperWheel travel:

105.0 mm

9-2

Rear tyre:Type:

TubelessSize:


MRF/ZAPPER

Loading:Maximum load:

200 kg (441 lb)

accessories)

Tire air pressure (measured on cold tires):

Front:

200 kPa (29 psi) (2.00 kgf/cm2)Rear:

225 kPa (33 psi) (2.25 kgf/cm2)

Front wheel:Wheel type:

Cast wheelRim size:

17M/C X MT1.60

Rear wheel:Wheel type:

Cast wheel

(Total weight of rider, passenger, cargo and

Electrical system:Ignition system:

TCICharging system:

AC magneto

SPECIFICATIONS

9-3

Battery:Model:

YTZ5SVoltage, capacity:

12 V, 3.5 Ah

Headlight:Bulb type:

Halogen bulb

Bulb voltage, wattage X quantity:Headlight:

12V, 35 W/35 W X 2

Front turn signal light:12 V, 10.0 W X 2

Rear turn signal light:12 V, 10.0 W X 2

Position light:12 V, 5.0 W X 2

Meter lighting:LED

Neutral indicator light:LED

High beam indicator light:LED

Turn signal indicator light:LED

Coolant temperature warning light:LED

Fuse:Main fuse:

20.0 A

Engine trouble warning light: LED

Til/brake light:

12V, 5.0 W/21.0W X 1

9

CONSUMER INFORMATION

10-1

10

EAU48611

Identification numbersRecord the vehicle identification num-

ber and engine serial number in the

spaces provided below for assistance

when ordering spare parts from a

Yamaha dealer or for reference in

case the vehicle is stolen.

VEHICLE IDENTIFICATION

NUMBER:

MODEL LABEL INFORMATION

EAU26410

Vehicle identification number

The vehicle identification number is

stamped into the frame.

TIPThe vehicle identification number is

used to identify your motorcycle and

may be used to register your motorcy-

cle with the licensing authority in your

area.

EAU26470

Model label

1. Vehicle identification number

ZAUE0143

xxxxxxx

xxxxxxx

1

1. Model label

1-CONSUMER INFORMATION

EAU26344

The model label is affixed to the frame

under the rider seat. (See page 4-9.)

Record the information on this label in

the space provided. This information

will be needed when ordering spare

parts from a Yamaha dealer.

CONSUMER INFORMATION

10-2

10

1-CONSUMER INFORMATION

EAU26570

Motorcycle noise regulation(for Australia)TAMPERING WITH NOISE CON- TROL SYSTEM PROHIBITED:Owners are warned that the law may

prohibit:a. The removal or rendering inipera-

tive by any person other than for

purposes of maintenance, repair

or replacement, of any device or

element of design incorporated

into any new vehicle for the pur-

pose of noise control prior to its

sale or delivery to the ultimate pur-

chaser or while it is in use; and

b. The use of the vehicle after such

device or element of design has

been removed or rendered inoper-

ative by any person.

11

INDEX1-CONSUMER INFORMATION

A Engine stop switch ................................. 4-5 Pass switch ............................................ 4-4

Air filter element, cleaning ....................7-13 Engine trouble warning light .................. 4-3 Periodic maintenance and lubrication

Auxiliary light bulb, replacing ................6-31 chart ....................................................7-3FPre-operation check list ..........................5-1B Front and rear brake pads, checking ... 7-19

RBattery...................................................7-28 Front brake lever free play, checking ...7-18

Brake and clutch levers, checking and Front fork, checking ..............................7-26 Rider seat ............................................. 4-9

lubricating ..........................................7-24 Fuel .........................................................4-8 SBrake and shift pedals, checking and Fuel consumption, tips for reducing ....... 6-2 Safety information .................................. 2-1

lubricating ......................................... 7-24 Fuel tank cap ..........................................4-7

Brake fluid, changing ............................7-21 Fuse, replacing .....................................7-29 Shift pedal .............................................. 4-6Brake fluid level, checking ................... 7-20 HBrake lever ............................................ 4-6 Handlebar switches ................................4-4 Sidestand, checking andBrake pedal ............................................4-7 Headlight bulb, replacing ......................7-30 lubricating ..........................................7-25Brake pedal free play, adjusting ...........7-19 High beam indicator light ....................... 4-2 Spark plug, checking ..............................7-7

C Horn switch ............................................ 4-5 Specifications .........................................9-1

Cable, checking and lubricating ........... 7-23 ICare ....................................................... 8-1 Identification numbers ..........................10-1Catalytic converter ................................. 4-9 Starting circuit cut-off system ...............4-11Ignition circuit cut-off system ................4-11Clutch lever ............................................ 4-6 Steering, checking ................................7-27Indicator and warning lights ................... 4-2

MCoolant .................................................7-11

Main switch/steering lock ....................... 4-1Coolant temperature warning light ......... 4-2

Matte color caution................................. 8-1Cowlings and panel, removing and

Maintenance, emission control installing ............................................. 7-6

system ................................................ 7-2D Model label ...........................................10-1

Dimmer switch ....................................... 4-4 Multi-function display ..............................4-3Drive chain, cleaning and lubricating ....7-22

NDrive chain slack ..................................7-21

Neutral indicator light ............................. 4-2E Noise regulation (for Australia) .............10-2

Engine break-in ......................................6-3P

Engine idling speed ..............................7-13Parking ...................................................6-3

Engine oil and oil filter element .............. 7-9Part locations ......................................... 3-1

Shifting ................................................... 6-2

Sidestand ............................................. 4-11

Starting the engine .................................6-1

Start switch ............................................ 4-5

Clutch lever free play, adjusting ...........7-17 Storage ...................................................8-4

Supporting the motorcycle ....................7-31

Swingarm pivots, lubricating .................7-26

TTachometer.............................................4-3

Tail/brake light bulb, replacing ..............7-30

Throttle cable free play, adjusting ........7-14

Throttle grip and cable, checking

and lubricating ...................................7-23

Tires ......................................................7-16

Tool kit ....................................................7-1

Troubleshooting ....................................7-35

Troubleshooting charts .........................7-36

Turn signal Indicator light .......................4-2

11-1

INDEX1-CONSUMER INFORMATION

11-2

11

Turn signal light bulb, replacing ............7-31

Turn signal switch ..................................4-5

V

Valve clearance.......................................7-1

Vehicle identification number................10-1 W

Wheel bearing, checking .....................7-27 Wheel (front)..........................................7-32 Wheel (rear)...........................................7-34 Wheels...................................................7-17

1Y18(OM-01) 355-08-10-E

Documents

Read this manual carefully before operating this vehicle. This … · 2019. 10. 2. · As the owner of the YZF-R15, you are benefiting from Yamaha's vast experience and newest technology