12
Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Size 160 to 400 Series 3X Maximum operating pressure 450 bar Maximum displacement volume 400 cm 3 Maximum output torque 2307 Nm Features Compact, sturdy construction Smooth running even at very low speeds Low noise – Reversible Sealed tapered roller bearing High radial forces permitted on output shaft Shaft seal up to 10 bar – Freewheeling Available with optional built-on holding (multi-disc brake or dynamic (drum) brake Type MCR 03 RE 15 205/02.98 1/12 Replaces: 09.97 Contents Description Page Features 1 Section, Function 2 Order codes 3 Symbols 3 Technical data 4 to 6 Radial loading 7 Unit dimensions: • Flange housing A and D 8 • Flange housing F 9 • Flange housing F two speed 9 • Dynamic brake 10 • Parking brake 11 • Hydrobase 11 Hydraulic Motor (Radial Piston, Multi-Stroke)

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Page 1: re15205_02-98

IndustrialHydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Size 160 to 400Series 3XMaximum operating pressure 450 barMaximum displacement volume 400 cm3

Maximum output torque 2307 Nm

Features

– Compact, sturdy construction

– Smooth running even at very low speeds

– Low noise

– Reversible

– Sealed tapered roller bearing

– High radial forces permitted on output shaft

– Shaft seal up to 10 bar

– Freewheeling

– Available with optional built-on holding (multi-disc brakeor dynamic (drum) brake

Type MCR 03

RE 15 205/02.98 1/12Replaces: 09.97

Contents

Description Page

Features 1

Section, Function 2

Order codes 3

Symbols 3

Technical data 4 to 6

Radial loading 7

Unit dimensions:

• Flange housing A and D 8

• Flange housing F 9

• Flange housing F two speed 9

• Dynamic brake 10

• Parking brake 11

• Hydrobase 11

Hydraulic Motor(Radial Piston, Multi-Stroke)

Page 2: re15205_02-98

2/12 Bosch Rexroth AG | Mobile Hydraulics MCR 03 | RE 15 205/02.98

B A

A B

L

EEEEE

3333355555

DDDDD22222DDDDD

66666 8888811111

7777755555

44444

99999

1313131313

1010101010

1212121212

11111

66666

22222

1111111111

Hydraulic motors type MCR are radial piston motors with a ro-tating shaft.

ConstructionConstructionConstructionConstructionConstructionTwo part housing (1: 2), rotor-piston assembly (3: 4), cam (5),output shaft (6) and control section (7).

TransmissionTransmissionTransmissionTransmissionTransmissionThe rotor (4) is connected to the shaft (6) by means of splines.The pistons (3) are arranged radially in the rotor (4) and aresupported on the cam plate (5) by way of rollers (8).

Torque generationTorque generationTorque generationTorque generationTorque generation

The number of working and idle strokes corresponds to thenumber of lobes on the cam.

Open loop controlOpen loop controlOpen loop controlOpen loop controlOpen loop controlThe cylinder chambers (E) are connected to ports A and B viathe axial bores and the annular passages (D).BearingsBearingsBearingsBearingsBearingsTapered roller bearings are capable of absorbing high axial andradial forces.FreewheelingFreewheelingFreewheelingFreewheelingFreewheelingIf the two ports A and B are connected with no pressure loa-ding and a pressure of 2 bar simultaneously applied to the hou-sing by way of port "L", the pistons will be forced into the rota-ry piston assembly. The rollers will no longer be lying againstthe cam curve and it will be possible for the end of the shaft tobe rotated freely.Switching to half displacementSwitching to half displacementSwitching to half displacementSwitching to half displacementSwitching to half displacementOn certain models of radial piston motors halving ofdisplacement is possible.This means that during the workingstroke only half the pistons are supplied with fluid by way of avalve in the control system.The remaining pistons areconnected to the outlet side of the motor.When connectedthe motor will run at twice the speed but at half torque.In the switched position please take into account theIn the switched position please take into account theIn the switched position please take into account theIn the switched position please take into account theIn the switched position please take into account thepreferred direction of rotation!preferred direction of rotation!preferred direction of rotation!preferred direction of rotation!preferred direction of rotation!

Section, Function

Mounting:Mounting:Mounting:Mounting:Mounting:by way of control housing(2) and through-drive facility.

BraBraBraBraBrake applicationke applicationke applicationke applicationke applicationIf the pressure in the annu-lar area (9) fails to reach acertain pressure the Belle-ville washer (10) will com-press the disc package (11).

Release of holding brakeRelease of holding brakeRelease of holding brakeRelease of holding brakeRelease of holding brakeIf the pressure in theannular area (9) exceedsthe required level, the brakepiston (12) is pushedagainst the Bellevillewasher. The load is takenoff the multi-disc package(11) and the holding brakeis released.

The brake may also bereleased manually by remo-ving plug (13) and insertinga screw with a supportingwasher into the hole in thepiston (12).

Dynamic brake Dynamic brake Dynamic brake Dynamic brake Dynamic brake (drum brake)

MountingMountingMountingMountingMountingdirectly on drive shaft (6)and flange housing (1).

Operation of brakeOperation of brakeOperation of brakeOperation of brakeOperation of brake

• hydraulichydraulichydraulichydraulichydraulic

• mechanicalmechanicalmechanicalmechanicalmechanical

Brake mountingBrake mountingBrake mountingBrake mountingBrake mountingHolding brakeHolding brakeHolding brakeHolding brakeHolding brake (multi-disc brake)

Working stroke Idle strokeFeed Return

Page 3: re15205_02-98

RE 15 205/02.98 | MCR 03 Mobile Hydraulics | Bosch Rexroth AG 3/12

A

B L

Z A

B L

A

B

A BL X

B A B AB A

Order codes

Frame sizeFrame sizeFrame sizeFrame sizeFrame sizeSize 3 = 03= 03= 03= 03= 03

Flange housingFlange housingFlange housingFlange housingFlange housingCompact version = A= A= A= A= AFlange motor = D= D= D= D= DWheel motor = F= F= F= F= FHydrobase = H= H= H= H= H

Nominal size, Nominal size, Nominal size, Nominal size, Nominal size, displacement VSize 160 = 160 cm3 = 160= 160= 160= 160= 160Size 225 = 225 cm3 = 225= 225= 225= 225= 225Size 255 = 255 cm3 = 255= 255= 255= 255= 255Size 280 = 280 cm3 = 280= 280= 280= 280= 280Size 325 = 325 cm3 = 325= 325= 325= 325= 325Size 365 = 365 cm3 = 365= 365= 365= 365= 365Size 400 = 400 cm3 = 400= 400= 400= 400= 400

Single shaft endSingle shaft endSingle shaft endSingle shaft endSingle shaft endSplined to DIN 5480 = W40= W40= W40= W40= W40 1)Parallel with key Ø 40 mm = L40= L40= L40= L40= L40 2)With flange Ø 172 mm = F180= F180= F180= F180= F180 3)

Without Without Without Without Without 2nd shaft end = Z= Z= Z= Z= Z

1) only with flange housing A maximum torque 1500 Nm2) only with flange housing D maximum torque 1500 Nm3) only with flange housing F

LLLLL

2-speed motor2-speed motor2-speed motor2-speed motor2-speed motor

Ordering code ...2R2R2R2R2R..Ordering code ...2L2L2L2L2L..

Standard model Switchable (preferred direction)

RotationRotationRotationRotationRotation( viewed on output shaft)

Further informationin clear text

Wheel boltWheel boltWheel boltWheel boltWheel boltNo code = No code = No code = No code = No code = without wheel bolt/S =/S =/S =/S =/S = with wheel bolt

PortsPortsPortsPortsPorts01 =01 =01 =01 =01 = pipe thread to ISO 228/112 =12 =12 =12 =12 = UNF-SAE-thread

Two speed operationTwo speed operationTwo speed operationTwo speed operationTwo speed operationNo code =No code =No code =No code =No code = not switchable2R =2R =2R =2R =2R = switchable clockwise rotation only2L = 2L = 2L = 2L = 2L = switchable anti-clockwise rotation only

Seals Seals Seals Seals Seals M = M = M = M = M = NBR seals suitable for mineral oil to

DIN 51 524 (HL,HLP)(except dynamic brake see p.10)

Brake mountingBrake mountingBrake mountingBrake mountingBrake mountingA0A0A0A0A0 ===== without brakeB2B2B2B2B2 ===== hydraulic release holding brake

(spring pressure disc brake)3) C2RC2RC2RC2RC2R ===== dynamic brake (drum brake)

for right hand side of vehicle (see Fig., p.10)3) C2LC2LC2LC2LC2L ===== dynamic brake (drum brake)

for left hand side of vehicle (see Fig., p.10)

Series Series Series Series Series3X =3X =3X =3X =3X = Series 32 to 39

(30 to 39: externally interchangeable)

MCRMCRMCRMCRMCR 0303030303 ZZZZZ ––––– 3X3X3X3X3X ///// MMMMM ///// *****

Symbols

Motor withMotor withMotor withMotor withMotor withholdingholdingholdingholdingholdingbrakebrakebrakebrakebrake

Motor withMotor withMotor withMotor withMotor withtravel braketravel braketravel braketravel braketravel brake

Page 4: re15205_02-98

4/12 Bosch Rexroth AG | Mobile Hydraulics MCR 03 | RE 15 205/02.98

Technical data (For applications outside these parameters please consult us)

GeneralDescription Radial piston multi-disc motor with fixed displacementFrame size MCR 03...Type of mounting Flange mounting; face mountingCable connections Threaded or flangedMounting position OptionalShaft load See page 7Direction of rotation Right/left – reversibleFrame size 3Nominal size 160 225 255 280 325 365 400Displacement volume V cm3 160 225 255 280 325 365 400Flow at n =100 rpm/100bar qV L/min 16 22.5 25.5 28 32.5 36.5 40Output torque 1; 7)

– specific torque T Nm 225 358 405 445 517 580 636 (at ∆p = 100 bar)– peak torque T Nm 1022 1386 1570 1760 1875 2105 2307

Output speed 1; 7)– min. speed n rpm 5 to 10 when running smooth, dependent on application– max. continuous speed n rpm 320 320 280 260 240 240 240– max. peak speed n rpm 400 400 360 330 310 280 260– freewheeling speed n rpm 900

Output power 1; 7)– continuous power P kW 18 18 18 18 22 22 22– cont. power half displacement P kW 12 12 12 12 14 14 14

Weight see unit dimensions pages 8 to 10Polar moment of inertia Jm kgmm2 see unit dimensions pages 8 to 10 (rotating mass only) HydraulicNominal pressure p bar 250Pressure differential, fixed 2; 6) ∆p

– with mineral oil (HL, HLP) bar 250Pressure differential, peak 3; 6) ∆p

– with mineral oil (HL, HLP) bar 450 400Inlet pressure 6) Port “A” or “B” p bar 450 420 400Summated pressure 4; 6) Port “A” + “B” p bar 450 420 400Case drain pressure max. p bar 10Hydraulic fluid 5) Mineral oil (HL, HLP) to DIN 51 524Hydraulic fluid temperature range ϑ °C – 20 to +80Viscosity range ν mm2/s 10 to 2000Fluid cleanliness Maximum degree of contamination of the fluid

to NAS 1638 class 9. We therefore recommenda filter with a minimum retention rate of ß10 ≥ 75.

BrakeHolding brake (disc brake)Holding torque T Nm 2200Release pressure p bar min. 15; max. 30Dynamic brake (drum brake) see table, page 10volume to operate brake V cm3 23

1) the values given apply after 100 hours run-in time2) continuous operation3) peak values may occur for a maximum duration of one second only within an operating minute4) we recommend pmin = 15 bar in the return line5) environmentally acceptable hydraulic fluids HETG, HEPG, HEES to RE 90 2216) for series control, please consult our technical sales7) Warning!Warning!Warning!Warning!Warning! During the running in period of the motor (min 20 hours)

motors should not be run unloaded at greater than 50% maximum speed.

Page 5: re15205_02-98

RE 15 205/02.98 | MCR 03 Mobile Hydraulics | Bosch Rexroth AG 5/12

Technical data (Mean values, measured at ν = 46 mm2/s and ϑ = 45 °C)– All torques apply to run-in motors– For half displacement operating mode multiply the torques,charge pressure

and qVL values by 0.5– For maximum case leakage multiply qVL by 2

T = Torque in Nmq = Input flow in L/minqVL = Mean case leakage in L/minp = Minimum charge pressure in pump mode

PressurePressurePressurePressurePressure Speed Speed Speed Speed Speed nnnnn in rpm in rpm in rpm in rpm in rpm Speed Speed Speed Speed Speed nnnnn in rpm in rpm in rpm in rpm in rpmdiff.diff.diff.diff.diff. 00000 2525252525 5050505050 100100100100100 200200200200200 300300300300300 320320320320320 00000 2525252525 5050505050 100100100100100 150150150150150 200200200200200 240240240240240

∆p in barp in barp in barp in barp in bar MCR 03 . 160MCR 03 . 160MCR 03 . 160MCR 03 . 160MCR 03 . 160 MCR 03 . 325MCR 03 . 325MCR 03 . 325MCR 03 . 325MCR 03 . 325T Nm 147 214 219 224 222 213 208 284 447 467 452 429 412

100 q L/min 0,3 4,3 8,3 16,3 32,6 48,7 52,0 0,8 8,9 17,1 33,3 49,6 66,0 79,0qVL L/min 0,15 0,15 0,15 0,15 0,30 0,35 0,40 0,40 0,40 0,40 0,40 0,40 0,50 0,50T Nm 321 438 453 463 463 672 917 952 952 937

200 q L/min 0,3 4,3 8,3 16,6 32,8 2,0 10,1 18,3 34,5 51,2qVL L/min 0,15 0,15 0,15 0,30 0,40 1,00 1,00 1,00 1,00 1,20T Nm 519 659 680 695 1086 1397 1432 1440

300 q L/min 0,4 4,4 8,4 16,8 3,6 11,3 19,5 35,9qVL L/min 0,20 0,20 0,20 0,40 1,80 1,60 1,60 1,70T Nm 693 876 908 926 1489 1875

400 q L/min 0,6 4,6 8,8 17,0 4,4 12,1qVL L/min 0,30 0,30 0,40 0,5 2,20 2,00T Nm 779 985 1022

450 q L/min 1,0 5,4 9,8qVL L/min 0,5 0,7 0

Charge pressure p bar 1 2 2 3 6 9 10 1 2 3 4 6 8 10Speed n rpm 0 0 0 0 0 2525252525 5050505050 100100100100100 200200200200200 300300300300300 00000 2525252525 5050505050 100100100100100 150150150150150 200200200200200 240240240240240

MCR 03 . 225MCR 03 . 225MCR 03 . 225MCR 03 . 225MCR 03 . 225 MCR 03 . 365MCR 03 . 365MCR 03 . 365MCR 03 . 365MCR 03 . 365T Nm 215 308 315 322 318 305 320 503 524 507 495 483 462

100 q L/min 0,3 5,9 11,6 22,8 45,6 68,2 0,8 9,9 19,1 37,3 55,6 74,0 88,6qVL L/min 0,15 0,15 0,15 0,15 0,3 0,35 0,4 0,4 0,4 0,4 0,4 0,5 0,5T L/min 466 630 651 666 651 755 1030 1069 1068 1053

200 q L/min 0,3 5,9 11,6 23,1 45,8 2,0 11,1 20,3 38,5 57,2qVL L/min 0,15 0,15 0,15 0,3 0,4 1,0 1,0 1,0 1,0 1,2T Nm 752 946 978 999 1219 1570 1609 1617

300 q L/min 0,4 6,0 11,7 23,3 3,6 12,3 21,5 39,9qVL L/min 0,20 0,20 0,20 0,40 1,80 1,60 1,60 1,70T Nm 1003 1261 1304 1673 2105

400 q L/min 0,6 6,2 12,1 4,4 13,1qVL L/min 0,3 0,3 0,4 2,2 2,0T Nm 1128 1386

450 q L/min 1,0 7,0qVL L/min 0,5 0,7

Charge pressure p bar 1 2 2 3 6 9 1 3 3 5 6 9 11Speed n rpm 00000 2525252525 5050505050 100100100100100 200200200200200 280280280280280 00000 2525252525 5050505050 100100100100100 150150150150150 200200200200200 240240240240240

MCR 03 .255MCR 03 .255MCR 03 .255MCR 03 .255MCR 03 .255 MCR 03 . 400MCR 03 . 400MCR 03 . 400MCR 03 . 400MCR 03 . 400T Nm 239 342 350 358 354 338 350 551 575 556 543 529 506

100 q L/min 0,4 6,8 13,2 25,9 51,8 72,4 0,8 10,8 20,8 40,8 60,8 81,0 97,0qVL L/min 0,2 0,2 0,2 0,2 0,4 0,5 0,4 0,4 0,4 0,4 0,4 0,5 0,5T Nm 517 700 724 740 724 828 1129 1171 1171 1153

200 q L/min 0,4 6,8 13,2 26,3 52,2 2,0 12,0 22,0 42,0 62,4qVL L/min 0,2 0,2 0,2 0,4 0,6 1,0 1,0 1,0 1,0 1,20T Nm 836 1051 1087 1110 1337 1721 1762 1772

300 q L/min 0,6 7,0 13,4 26,7 3,6 13,2 23,2 43,4qVL L/min 0,3 0,3 0,3 0,6 1,8 1,6 1,6 1,7T Nm 1114 1401 1449 1834 2307

400 q L/min 0,8 7,2 14,0 4,4 14,0qVL L/min 0,4 0,4 0,6 2,20 2,00T Nm 1253 1575

450 q L/min 1,6 8,4qVL L/min 0,8 1,0

Charge pressure p bar 1 2 2 4 6 9 1 3 3 5 6 9 11

Page 6: re15205_02-98

6/12 Bosch Rexroth AG | Mobile Hydraulics MCR 03 | RE 15 205/02.98

MCR 03. 280MCR 03. 280MCR 03. 280MCR 03. 280MCR 03. 280

Pressure diff.Pressure diff.Pressure diff.Pressure diff.Pressure diff. Speed Speed Speed Speed Speed nnnnn in rpm in rpm in rpm in rpm in rpm∆ppppp in bar in bar in bar in bar in bar 00000 25 25 25 25 25 50 50 50 50 50 100 100 100 100 100 200 200 200 200 200 300 300 300 300 300

T Nm 287 383 392 401 397 365100 q L/min 0,6 7,6 14,6 28,6 56,8 85,0

qVL L/min 0,30 0,30 0,30 0,30 0,40 0,50T L/min 579 784 811 829 811

200 q L/min 0,6 7,6 14,6 28,8 57,2qVL L/min 0,30 0,30 0,30 0,40 0,60T Nm 936 1177 1217 1243

300 q L/min 0,6 7,6 14,6 29,2qVL L/min 0,30 0,30 0,30 0,60T Nm 1248 1569 1623

400 q L/min 0,8 7,8 15,2qVL L/min 0,40 0,40 0,60T Nm 1404 1764

450 q L/min 1,6 9,0qVL L/min 0,8 1,0

p bar 1 2 2 4 7 10Charge pressure

– All torques apply to run-in motors– For half displacement operating mode multiply the torques,charge pressure

and qVL values by 0.5– For maximum case leakage multiply qVL by 2

T = Torque in Nmq = Input flow in L/minqVL = Mean case leakage in L/minp = Minimum charge pressure in pump mode

Technical data (Mean values, measured at ν = 46 mm2/s and ϑ = 45 °C)

Page 7: re15205_02-98

RE 15 205/02.98 | MCR 03 Mobile Hydraulics | Bosch Rexroth AG 7/12

0 -200

50

-40 -80 -120 -1604080120160200

FR

mmmm

20

40

30

10

Size 215Size 400

0 -200-40 -80 -120 -1604080120160200

FRmmmm

50

40

30

10

20

Size 215Size 400

0 -200

50

-40 -80 -120 -1604080120160

FRmmmm

40

200

30

10

20

Size 215Size 400

0 -200-40 -80 -120 -1604080120160200

FRmmmm

30

20

40

50

10

Size 215Size 400

Permitted loading on output shaft (at speed n= 50rpm, differential ∆p= 250bar, 2000 hrs L10 life at 50°C)

Shaft end …W40…Shaft end …W40…Shaft end …W40…Shaft end …W40…Shaft end …W40…Flange housing…A…Flange housing…A…Flange housing…A…Flange housing…A…Flange housing…A…

Shaft end …L40…Shaft end …L40…Shaft end …L40…Shaft end …L40…Shaft end …L40…Flange housing …D…Flange housing …D…Flange housing …D…Flange housing …D…Flange housing …D…

Maximum FR(FA=0)

Maximum FR(FA=0)Maximum FR(FA=0)

Shaft end …F 180…Shaft end …F 180…Shaft end …F 180…Shaft end …F 180…Shaft end …F 180…Dynamic brake …C2…Dynamic brake …C2…Dynamic brake …C2…Dynamic brake …C2…Dynamic brake …C2…

Shaft end …F 180…Shaft end …F 180…Shaft end …F 180…Shaft end …F 180…Shaft end …F 180…Flange housing…F…Flange housing…F…Flange housing…F…Flange housing…F…Flange housing…F…

Maximum axial load FAmax(with radial load FR = 0)⇐ +31000N (FAmax )- 32500N ⇒

Maximum axial load FAmax(with radial load FR = 0)⇐ +31000N (FAmax ) -22000N ⇒

Maximum axial load FAmax(with radial load FR = 0)⇐ +31000N (FAmax ) -24000N ⇒

Maximum axial load FAmax(with radial load FR = 0)⇐ +31000N (FAmax )- 32500N ⇒

Distance L in mmDistance L in mm

F R in

kN

F R in

kN

Distance L in mmDistance L in mm

NG 225NG 400

F R in

kN

F R in

kN

Maximum FR(FA=0)

Size 225Size 225Size 225Size 225Size 225Size 400Size 400Size 400Size 400Size 400

Size 225Size 225Size 225Size 225Size 225Size 400Size 400Size 400Size 400Size 400

Size 225Size 225Size 225Size 225Size 225Size 400Size 400Size 400Size 400Size 400Size 225Size 225Size 225Size 225Size 225

Size 400Size 400Size 400Size 400Size 400

Page 8: re15205_02-98

8/12 Bosch Rexroth AG | Mobile Hydraulics MCR 03 | RE 15 205/02.98

62 66,5

Ø 1

80

20°

W40

x 2

x 3

0 x

18-8

fD

IN 5

480

Ø12

3

Ø 1

80-0

,063

Ø 1

98

15

6

11030+0,5

24±0,8

R2

20°

20°

10 x Ø 14+0,25-0,10

34 34

72

Ø 210

Ø 237

15°

15°

15°

15°

F

B AL

M12; 25

L1

L2

L3

L4

62 66,5

Ø 1

80

20°

Ø 4

0+0,0

18+0

,002

Ø 5

0

Ø 1

25-0

,063

14

9

115

24

20°

20°

34 34

72

Ø 160

F

B AL

140705

84,523

14

12-0,04

L1

L2

L3

L4

110

M12; 25

Flange housing:Flange housing:Flange housing:Flange housing:Flange housing: Order code "A""A""A""A""A"

Flange housing:Flange housing:Flange housing:Flange housing:Flange housing: Order code "D" "D" "D" "D" "D"

11111

3333344444

11111

22222

44444

33333 11111 2222255555 11111

Weight: m = 20 kg

Unit dimensions (in mm)

Polar moment of inertia Jm = 8920 kgmm2

11111 Port A; B (Input, output)

22222 Case drain port L

33333 Filling port F, may also be used asdrain port

44444 Single shaft end cylindrical Ø 40 mmwith key, Order code "L40" "L40" "L40" "L40" "L40"

Weight: m = 20 kg

Polar moment of inertia Jm = 8920 kgmm2

Size single speed two speed

L1 282 306

L2 167 191

L3 145 163

L4 133 145

Port Dimensions / Order code

0101010101 1212121212

A, B G 1/2 7/8-14 SAE

L G 3/8 9/16-18 SAE

F G 1/2 3/4-16 SAE

Size single speed two speed

L1 242 266

L2 167 191

L3 145 163

L4 133 145

11111 Port A;B (inlet, outlet)

22222 Case drain port L

33333 Filling port F, may also be used asdrain port

44444 Single shaft end splined to DIN5480; order code "W40""W40""W40""W40""W40"

55555 Spline length available

Port Dimensions / Order code

0101010101 1212121212

A, B G 1/2 7/8-14 SAE

L G 3/8 9/16-18 SAE

F G 1/2 3/4-16 SAE

Page 9: re15205_02-98

RE 15 205/02.98 | MCR 03 Mobile Hydraulics | Bosch Rexroth AG 9/12

Ø 9

2,8 -

0,2

136

143,5

15

35

6073

5642

238,5

ø14

0

ø17

2

28

180

–0,1

5

R1,2 +,0505 x ø18 –0,25

12

5 +0,2510 x ø14 –0,1

15°

15°

15°

15°

AB

64

33 33

L

ø190

67,5

ø237

ø210

62 66,5

Ø 1

80-0

,15

20°

Ø 9

2,8 -

0,2

Ø 1

72Ø 1

80

13

6

30

42

64

(214,5)

143,5

12

R1,2

20°

20°

10 x Ø 14+0,25-0,10

34 34

72

Ø 210

Ø 237

15°

15°

15°

15°

F

B AL

7

140

5 x Ø 18+0,050-0,025

Ø 1

90

15

35

11111 22222

11111

4444466666 33333

Unit dimensions (in mm)

Flange housing: Flange housing: Flange housing: Flange housing: Flange housing: Order code "F" "F" "F" "F" "F"

44444

11111 22222 11111

777773333366666

Port Dimensions / Order code0101010101 1212121212

A, B G 1/2 7/8-14 SAEL G 3/8 9/16-18 SAEF G 1/2 3/4-16 SAEX G 1/4 9/16-18 SAE

11111 Port A; B (inlet, outlet)

22222 Case drain port L

33333 Filling port F, may also be used as drain port

44444 Single shaft end with flange; order code"F180""F180""F180""F180""F180"

66666 M14 x 1,5 studs with hexagon wheel nuts; -clamping length 5 to 20 mm; order code "S""S""S""S""S"

Weight: m = 20 kg

Port Dimensions / Order code0101010101 1212121212

A, B G 1/2 7/8-14 SAE

L G 3/8 9/16-18 SAE

F G 1/2 3/4-16 SAE

Polar moment of inertia Jm = 18717 kgmm2

Flange housing: Flange housing: Flange housing: Flange housing: Flange housing: Order code "F Two Speed" "F Two Speed" "F Two Speed" "F Two Speed" "F Two Speed"

Weight: m = 20 kg11111 Port A; B (inlet, outlet)

22222 Case drain port L

33333 Filling port F, may also be used as drain port

44444 Single shaft end with flange; order code"F180""F180""F180""F180""F180"

66666 M14 x 1,5 studs with hexagon wheel nuts;clamping length 5 to 20 mm; order code "S""S""S""S""S"

7 7 7 7 7 Two speed port XPolar moment of inertia Jm = 18717 kgmm2

Page 10: re15205_02-98

10/12 Bosch Rexroth AG | Mobile Hydraulics MCR 03 | RE 15 205/02.98

68,5

99

23

10,5

193±1,15

7

102,75

7°30

'

Ø 2

22

M14

x 1

,5

29R 20 30°

M10 x 1

55

45 M8

19

74 82

72°

Ø15

140

79

Ø19

5 x 72°

20

34.5

Braking torque after running-in (100 brake operations)

Holding torque Cable Braking torque Portstatic tension dynamic pressure

2000Nm 1000N 2000Nm 89bar

2900Nm 1440N 2900Nm 118bar

Fah

rtri

chtu

ng

1414141414

1313131313

1010101010

1212121212

1111111111

Left

hand

sid

eLe

ft ha

nd s

ide

Left

hand

sid

eLe

ft ha

nd s

ide

Left

hand

sid

eof

veh

icle

of v

ehic

leof

veh

icle

of v

ehic

leof

veh

icle

Rig

ht h

and

sid

eR

ight

han

d s

ide

Rig

ht h

and

sid

eR

ight

han

d s

ide

Rig

ht h

and

sid

eof

veh

icle

of v

ehic

leof

veh

icle

of v

ehic

leof

veh

icle

Trav

el d

irect

ion

Trav

el d

irect

ion

Trav

el d

irect

ion

Trav

el d

irect

ion

Trav

el d

irect

ion

Unit dimensions: Dynamic brake (drum brake, in mm)

Weight: m = 9 kgPolar moment of inertiaJm = 16819 kgmm2

5 x M14 wheel studs equispacedwith spherical wheel nuts toDIN 7436 part 2

6 6 6 6 6 M14 x 1.5 studs with hexagon wheel nuts; clamping length 5 to 20 mm; Order code "S""S""S""S""S"

1010101010 Dynamic brake (drum brake) Order code "C2..""C2..""C2..""C2..""C2..",for brake fluid DOT 3+4or SAE JI703

1111111111 Line of cable (Bowden cable): illustrated here is a motor with brakearranged for the right hand side of the vehicle. For the left hand side of thevehicle the position of the cable line is symmetrically opposite to the righthand side arrangement.

1212121212 Length of cable

1313131313 Angularity of cable line

1414141414 Brake pipe connection: pmax = 118 bar Brake cylinder operation volume V = 7cm3

1515151515 Mounting flange as model " FFFFF "

1515151515

66666

Page 11: re15205_02-98

RE 15 205/02.98 | MCR 03 Mobile Hydraulics | Bosch Rexroth AG 11/12

Z

PO

RT

Z B

OS

S Ø

179

Ø 1

74

67.3

22

L1

20 3434

ø18

0

ø13

1

ø50

17

48

71

83

95

105

66.5

7220

A B

Z

7

62

'A'

+0 .19 -0 .5

9

6 - off equally spacedon 156 PCD

77777 Parking brake(Disc brake)

Order code "B2""B2""B2""B2""B2"

88888 Release port

99999 Threaded bore formechanical releaseof holding brake

88888

99999

77777

Weight: m = 7 kgPolar moment of inertiaJm = 1420 kgmm2

Unit dimensions: Holding brake (disc brake, in mm)

Unit dimensions: Hydrobase (in mm)

View in direction of arrow 'A"

44444

1111122222

33333

Bearing abutment face

Bearing face

Spline N40 x 1.7x 36 x 94

15 min.15 min.15 min.15 min.15 min.

Groove for O ring1.70 x 1.78 x 176.5 dia ––––– 0.4

Main Ports A, B

Drain Port L

0

Mating face

Port Dimensions / Order code0101010101 1212121212

A, B G 1/2 7/8-14 SAE

L G 3/8 9/16-18 SAE

F G 1/2 3/4-16 SAE

Weight: m = 9 kgPolar moment of inertia Jm = 8316 kgmm2

11111 Ports A,B ( inlet/outlet)

22222 Case drain port L

33333 Filling port F, may also be used as a drain port

44444 Holding bolts 6-off M12 x 1.75

Flange Single TwoHousing speed speed

L1 L1

A Type 299.3 318.3

D Type 339.3 358.3

F Type 271.8 290.8

Port Dimensions / Order code0101010101 1212121212

Z G 3/8 9/16-18 SAE

Pos. 9 M 12 M12

Page 12: re15205_02-98

Bosch Rexroth AGMobile HydraulicsZum Eisengießer 197816 Lohr am Main, GermanyTelefon +49 (0) 93 52-18 0Telefax +49 (0) 93 52-18 23 [email protected]/brm

Bosch Rexroth LimitedMobile Hydraulics-ManufacturingViewfieldGB-Glenrothes, Fife KY6 2RDTelefon +44 (1592) 63 17 77Telefax +44 (1592) 63 18 88

12/12 Bosch Rexroth AG | Mobile Hydraulics MCR 03 | RE 15 205/02.98

© 2003 by Bosch Rexroth AG, Mobile Hydraulics, D-97813 Lohr am MainAll rights reserved. No part of this document may be reproduced or stored,processed, duplicated or circulated using electronic systems, in any form or byany means, without the prior written authorisation of Bosch Rexroth AG.In the event of contravention of the above provisions, the contravening party isobliged to pay compensation.The data specified above only serves to describe the product. No statementsconcerning a certain condition or suitability for a certain application can bederived from our information.The details stated do not release you from theresponsibility for carrying out your own assessment and verification. It must beremembered that our products are subject to a natural process of wear andageing.

Notes