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Case Study R&D Collaboration between Malaysia and Korea
On FAST PYROLYSIS BIO OIL for
RENEWABLE ENERGY By Mckinlee B Jin/ President of Palm Oligo
Disclaimer: This document contains Company
Confidential Information. The Company is not guarantee
the accuracy of the information in this presentation nor do
we take any responsibility for any consequences as a
result of the usage of this information by anybody.
Background
Malaysia Renewable Energy Development
National Renewable Energy Act 2010 passed in April 2011
Feed-in tariff (FiT) for renewable energies implemented.
RE act targeted 1.27GW of Renewable Energy (RE) generated by biomass power by 2015
Malaysia targeted commitment to reduce up to 40% of carbon emissions and reach the developed country status in 2025
Incentives for Renewable Energy development
BRIEF SUMMARYBRIEF SUMMARY
Background
EPP Bio Oil - Malaysia ETP 9
Renewable Energy Project
Promoted activity under the Economic Transformation Programme
(Palm Oil NKEA)
A 2nd Generation
Biofuel Project
• Additional gross national income (GNI) of RM3.3bil and create 1,000 local jobs by 2020.
• Bio-fuels EPP Chapter 9
• Lipochem BTL International Fast-Pyrolysis Bio Oil Projects
They are private sector companies in Malaysia that are close to commercialising an efficient second generation bio oil production technology. In their business model, the companies will set up 29 bio oil plants across Malaysia by 2020, which will have the potential of producing 3.8 million tonnes of bio oil. The bio oil will then be supplied for power generation as well as for export to countries showing rising demand.
BRIEF SUMMARY C’TNBRIEF SUMMARY C’TN
Converting palm biomass into sustainable biofuel and profitable business venture with long term growth
Palm Biomass
Sustainable Bio Oil
Mission
MISSIONMISSION
Sustainable Growth Sustainable Growth
Lipochem BTL International, a strategic Korean-Malaysia JV company locally incorporated between Korean Owned Palm Oligo Sdn Bhd (POSB) and Lipochem (M) Sdn Bhd
POSB basically an Investment & Project Management company with its cores activities involves oil palm related business in green energy and clean development business venture while Lipochem (M) Sdn Bhd is the process engineering and technology provider specialized in oils & fats engineering industries
Since 2006, R&D collaboration from preliminary feasibility to lab-scale and finally pilot plant involves Korean PoongBaek Industries together with major research Partner; Kangwon National University, Korea Institute of Science and Technology, Hallym University, and Seoul National University, in pyrolysis bio oil renewable technology
1st large scale (5TPD) Fast Pyrolysis Bio Oil Pilot Plant installed at Jalan Kapar, Klang Malaysia. Total investment cost – RM3.5 mil
Overview
COMPANY BACKGROUND COMPANY BACKGROUND
Lipochem BTL International milestones accomplishment in Lipochem BTL International milestones accomplishment in
sustainable growth in Renewable Energy sustainable growth in Renewable Energy
Post Position Name Career
Kangwon
National
University Professor
Dr. Seung
Soo, Kim
Virginia Tech(Major in Chemical Engineering)/Korea
University, Research of Using pyrolysis bio-oil
manufacturing process
Kyung Hee Univ. Professor Dr. Jin Su,
Kim
Yonsei Univ./ University of Cincinnati (Major in Chemical
Engineering)
Research of Using pyrolysis bio-oil manufacturing process
Chungbuk
National Univ. Professor
Dr. Chae
Ho, Shin
Yonsei Univ./ Pierre et Marie Curie (Major in Chemical
Engineering)
Research of FCC catalysts for pyrolysis
Dankuk Univ. Professor Dr. Kyung
Keun, Oh
Korea Univ.(Major in Chemical Engineering)
Research of Biomass pretreatment system
Yeungnam Univ. Professor
Dr. Jin
Young,
Jung
Korea Advanced Institute of Science and Technology.
(Major in Environmental Engineering)
Research of Environmental Devices & Anaerobic digestion
unit
R&D Team R&D Team
BIO OIL PILOT PLANT OVERVIEW BIO OIL PILOT PLANT OVERVIEW
Pyrolysis of biomass dates back to ancient Egyptian times
Since 1980’s, scientists found that the liquid yield of pyrolysis could be increased in fast pyrolysis, where the biomass is indirectly heated and condensed rapidly.
Several fast pyrolysis reactor technologies exist today (Bubbling Fludised Beds/Circulating Fludised Bed/Rotating Cone etc..).
Proven technologies from Canada and USA converting agriculture to wood waste biomass
May 2012 Lipochem BTL International investment in 1st Fast Pyrolysis Bio Oil Pilot Plant installed in Jalan Kapar, Klang Malaysia using palm biomass
Background
TECHNOLOGY OVERVIEW TECHNOLOGY OVERVIEW
• Rapid thermal decomposition of biomass and organic compound in the
absence of oxygen to produce liquids, char, and syngas
Dry feedstock: <wt10% moisture
Small particles: <3 mm
Short gas residence times: 2 - 25sec
Moderate temperatures (400-500oC)
Fast quenching at the end of the process
• Typical product yields
Oil : 60 -70%
Char : 12 -15%
Gas : 13 -25%
BIOMASS
What is Fast Pyrolysis!?
TECHNOLOGY OVERVIEW C’TN TECHNOLOGY OVERVIEW C’TN
Oil Palm biomass,
PKC, PKS, EFB
Char:
10% - 20% by weight
No condensable gases
(re-used in heating process)
Bio Oil : 60 – 70% by wt
Crude Bio-Oil has an energy density of
80,000 Btu/gal; much higher than raw
biomass material.
Char has an energy content of 12,000 Btu/lb
Fast Pyrolysis Bio Oil Overview
TECHNOLOGY OVERVIEW C’TN TECHNOLOGY OVERVIEW C’TN
FAST PYROLYSIS PROCESS FLOW FAST PYROLYSIS PROCESS FLOW
District Heating
Renewable Power
Plant
Combined Heat
and Power plant
Hydrocarbon fuel
BUSINESS OVERVIEWBUSINESS OVERVIEW
Biopower
Generator
Chemical
Bio Oil Applications and Multiple Business Opportunity
CharChar
Solid Fuel Solid Fuel
CoCo--firing Power firing Power Generating PlantGenerating Plant
Enhance Enhance Poultry Poultry
productionproduction
Carbon Carbon SequestrationSequestration
Soil Soil AmendmentAmendment
BUSINESS OVERVIEW BUSINESS OVERVIEW C’TNC’TN
Char Applications and Value-Added Business Opportunity
Fast Pyrolysis PlantFast Pyrolysis Plant
Strategic Partnership
BUSINESS PLANBUSINESS PLAN P
lan
tati
on
C
om
pan
y
Palm Biomass
Solution Provider
Crude Bio Oil Crude Bio Oil
1. To form a Strategic JV partnership with Malaysian plantation to implement the “Fast-Pyrolysis plant” in their mills.
2. To convert all types of palm biomass to produce 2nd generation of Crude Bio Oil as replacement of fossil fuel for sustainable growth in renewable energy
3. To enhance stakeholders value with corporate social responsibility
4. To provides and pursues alternative clean and renewable energy solutions through fast pyrolysis to meet the growing demand in world market
5. To forge and dominate an industry segment that transforms biomass waste management concerns into an energy generating solutions
Objective
PROJECT GOAL’SPROJECT GOAL’S
1. Lipochem BTL International will Guarantee the off-take of the Crude Bio Oil products, hence reduce investment risks
2. Mitigate stakeholder burden transforming palm waste management concerns into energy generating solutions with long term growth
3. Environmental friendly project and complement to Government commitments in renewable energy act
4. Applicable for Government Grant in green energy development
5. Reduce carbon footprint in Malaysia and helps the economy grow
6. Competitive advantage from Lipochem BTL International ’s Korean-Malaysia technology with PROVEN large scale of pilot plant in Klang.
Benefits
PROJECT GOAL’S C’TNPROJECT GOAL’S C’TN
U.S. Energy Policy Energy Independence & Security Act (2007) and renewable Fuel Standard 2
(2010) - Total starch (food) based biofuel production capped at 57B L/yr - Cellulosic & other advanced biofuel planned production of 23B L/yr by 2015,
140B L/yr by 2022
European Union Energy Policy Reduce total domestic greenhouse gas emission by 80%, relative to 1990, by
2050 90% of aviation fuel to be biofuel blends by 2050
The Government of Japan and Korea committed to Min.2% replacement with bio-mass based resources for power generation in all power plants which run by fossil fuel.
Market Demand
GLOBAL OUTLOOKGLOBAL OUTLOOK
Proven Technology in the field
Bankability – Green Energy Development
Sustainable Feedstock’s 1
2
4
5
3 Global Market Demand and Government Commitments in Renewable Energy Act
Strategic Partnership – A Win-Win Business Venture
6
7
8
Commitment to a Safe and Clean Environment
Project is Economical Viable
Sustainable Growth for Renewable Energy
COMPETITIVE ADVANTAGESCOMPETITIVE ADVANTAGES
Factors driven by oil price hikes; the need for increase energy
security; concern over greenhouse gas emission and global
support on green development policy
Global Demand from EU, North America, Asia (Japan & Korea etc)
biofuel commitments
Malaysia commitment to reduce up to 40% of carbon emissions
and reach the developed country status in 2025
Based on sustainable feedstock’s, positive global market demand
and technological progresses, production of crude bio oil as
replacement fossil fuel using Fast Pyrolysis Technology is one of the
best possible high-values utilization of biomass generated at oil
palm plantation and the project is economically viable hence is ready
for immediate commercialization
Conclusion
CONCLUSIONCONCLUSION
Ultimate GoalUltimate GoalUltimate GoalUltimate Goal
Deliver Successful Technology Deliver Successful Technology Deliver Successful Technology Deliver Successful Technology
Solution to Convert Sustainable Solution to Convert Sustainable Solution to Convert Sustainable Solution to Convert Sustainable
Palm Biomass into Values Products Palm Biomass into Values Products Palm Biomass into Values Products Palm Biomass into Values Products
for Sustainable Growth in for Sustainable Growth in for Sustainable Growth in for Sustainable Growth in
Renewable Energy Renewable Energy Renewable Energy Renewable Energy
Biomass Feed Typical pyrolysis bio oil yield, wt% of Dry Feedstock
Hardwood Softwood Hardwood Bark Softwood Bark Corn Fiber Bagasse Waste paper Palm Kernel Cake Empty Fruit Bunch
70-75 70-80 60-65 55-65 65-75 70-75 60-80 60-70 60-70
Yields For Various Feeds
Fuel MJ/ Liter
BTU/ US Gallon
Methanol 17.5 62,500
Pyrolysis bio oil
19.9 71,500
Ethanol 23.5 84,000
Heavy Fuel Oil (#2)
42.1 151,300
Comparison of Heating Value of
Pyrolysis Bio oil and Typical Fuels
Typical Production Yields – Bio Oil
TYPICAL REFERENCESTYPICAL REFERENCES
Property Value Test Method
Gross Heat of combustion, MJ/kg Point, ̊C
15 min ASTM D240
Pyrolysis Solid Content, wt%
2.5 max ASTM D7544, Annex I
Water content wt% 30 Max ASTM E 203
PH Report ASTM E70
Kinematic Viscosity, cSt @ 40 ̊C
125max ASTM D445
Density, kg/dmᶾ @
20 ̊C 1.1-1.3 ASTM D4052
Sulfur content wt% 0.05 ASTM 4294
Ash content wt% 0.25 ASTM 482
Flash point, ̊C 45 min ASTM D93, Procedure B
Pour Point, ̊C -9max ASTM D97
• Pourable, storable and
transportable liquid fuel
• Energy densification relative
to biomass
• Energy content is equivalent
to approximately 50-55% of
fossil fuel
• Consistent quantity. ASTM
D7544, standard specification
for pyrolysis liquid biofuel,
established since 2009
TYPICAL BIO OIL PROPERTIESTYPICAL BIO OIL PROPERTIES
THANK YOU THANK YOU
Suite 2Suite 2--3A, Level 2, Plaza Damansara3A, Level 2, Plaza Damansara No 45, Jalan Medan Setia 1, No 45, Jalan Medan Setia 1, Bukit Damansara, 50490 Bukit Damansara, 50490 Kuala LumpurKuala Lumpur TelTel : : 603603--2093 92192093 9219 FaxFax : : 603603--2093 02542093 0254 EE--mailsmails :: [email protected] [email protected] WebsiteWebsite :: www.palmoligo.comwww.palmoligo.com