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8/3/2019 Raw Material Storage Dept.
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PLANT LAYOUT & FACILITY DESIGN
MATERIAL STORE IN GARMENT
INDUSTRY
Submitted By,
Akta GuptaChetan Tajane
Farheen Ansari
GnanaShree Vullanki
MF.Tech,2nd Sem
Batch(2011-2013)
NIFT,Gandhinagar.
Submitted To :
Mr. Pavan Godiawala
NIFT , Gandhinagar.
8/3/2019 Raw Material Storage Dept.
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Store:
Stores are the department where the trims , fabrics,
needles , packing materials are kept in bulk. whenever any
departments like sewing , finishing , packing needs the
required elements the stores provide them.
Fabric Storage:
The fabric as received from the processing is kept in
the quarantine area before storing in heavy duty
fabric storage racks.
It is the responsibility of fabric stores in-charge to
store the fabric safely & correctly.
The fabric stores in charge records every day fabric
stock in Fabric Stock Register.
INTRODUCTION
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MATERIAL STORAGE
Proper housekeeping is an important
compliance feature and improves the over all
working environment of the company as well.
Work in progress (WIP) generated at different
stages of operations should be identified along
with the quantity of the material to be stored. The
storage medium should be selected as per the
nature of the material, process and also the
subsequent operations to have ease of working
and to reduce the wastages that occur due to
improper storage.
8/3/2019 Raw Material Storage Dept.
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F ABRIC STORAGE IN TEXTILE INDUSTRY
Storage in grey
department««..
Temporary storage
during processing««
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K NIT FABRIC STORAGE
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STORAGE OF DYES AND AUXILIARIES IN
TEXTILE INDUSTRY
Auxiliaries
cans
Dyes
stored in
boxes
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R AW MATERIAL STORAGE DEPARTMENT
CALCULATION:
Rack size=10m * 1.8m * 4m
No. of roll size in 1 rack=360 rolls
Roll weight=30 kg
Roll diameter=10 = 0.25m
Total no. of racks=3 racks
Total roll storage=360*3
= 1080 rolls
Total fabric capacity=1080*30
=32400 kg
(ASSUMPTION 1000pcs )
Consumption per garment = 220gm
WIP for 30 days = 1000*30 = 30000
Total fabric req in kgs = 30000 * .220
= 6600
Total no of rolls = 6600/30 =220
10
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R AW MATERIAL STORAGE DEPARTMENT
Button : 1 rack : 42 cartons, 10 days inventory
o Rack Dimension: 7 x 2x 6.5 (2.1 x 0.6 x 1.9 mtr.)
oCarton Dimension: 1 x 1 x 1 (0.3 x 0.3 x 0.3 mtr.)
Labels: (for 10 days inventory)
oApprox 20 styles at any point of time.
oFor 4 types of labels, approx 80 cartons reqd.
oFor 80 cartons: (each of 1 x 1 x 0.5).
o28 cartons in one cubicle, so 3 cubicles are reqd.
oOne rack of dimension: 7 x 2x 6.5 reqd.
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R AW MATERIAL STORAGE DEPARTMENT
Threads
Thread consumption (incl. wastage) 150 meters
Production per day =10,000 garments.
y Daily reqt: 150 x 10000 = 1500000meters
y For 10 days inventory = 15000000 meters
y Considering 5000 meters spool, spools reqd: 3000
Carton dimention: 10 x 10 x 6 (10 spools)
No of cartons reqd: 300
y
Rack dimension: 7 x 2 x 6.5 One cubicle contains: 8 x 2 x 3 = 48 cartons
So cubicles reqd: 6
Cubicles in one rack: 3
Racks reqd: 2
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STORAGE OF TRIMS AND ACCESSORIES IN
GARMENT INDUSTRY «.
Buttons,zippers,threads,needles,etc
Open lifts for moving goods
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R ACKS FOR A CCESSORIES
All the accessories will be kept
in a box.
Here we have assumed the
dimension of the box and
approximately the no. of pcs
that can be accommodated in
the box.
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R ACKS FOR A CCESSORIES
Accessori
es
Required
Amount
for 15
days
Dimensio
n of box
(inches)
l*b*h
No. of pcs
that can
be
accommodated
Volume
of box(in
cubic
inch)
Required
volume
(in cubic
inch)
Button 840000 3*2.5*2 2000 15 6360
Thread(Tk
No. 25)
1837500 8*8*2.5 30000 160 9800
Thread(Tk
No. 50)
1995000 8*8*2.5 30000 160 10640
Thread(Tk
No. 100)
10237500 8*8*2.5 30000 160 54600
Printed
Paper Tag
52550 4*3*2 100 24 12612
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R ACKS FOR A CCESSORIES
Accessori
es
Required
Amount
for 15
days
Dimensio
n of box
(inches)
l*b*h
No. of pcs
that can
be
accommodated
Volume
of box(in
cubic
inch)
Required
volume
(in cubic
inch)
Printed
Paper
52550 16*16*1 200 256 67264
Main Label 52550 5 Dia*2 375 157 22000
Wash Care
Label
52550 5 Dia*2 375 157 22000
Therefore total required volume (in cubic inch)205276
Dimension of racks for accessories = 34*21*66(inches) or 0.86*0.53*1.6 meters.
Total Volume required (in cubic inch) = 205276.
Therefore 4 racks will be required.
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WIP STORAGE
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STORAGE AFTER W ASHING
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STORAGE IN W AREHOUSE AND DISPATCH
Individual cartoons
packed in Bigger
boxes
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P ACKING & FINISHING GOODS W AREHOUSE
Length 0. 26 mt
Width = 0.41 mt
Height= 0.05 mt
Volume = 0.26 * 0.41 *0.0 5 = 0.005 cubic mt
Dimension of box :
Length = .71
Breadth = .51 mt
Height = .51 mt
Volume of box = .185 cubic mt
Number of garments in one box = 0.185/0.005 = 37
Number of boxes for 1000 garments = 1000/37 = 27(appx)
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P ACKING & FINISHING GOODS
W AREHOUSE
Number of boxes for 15 days
inventory = 27 * 15 = 405.
Area of one box = 0.36 sq mt.
Area of 405 boxes = 148.8 sq mt .
Now, we decide to keep the boxes
in a stack of 3, then :405/3 ~ 135.
Area = 135 * 0.36 =48.6 sq mt.
Hence, a room of 8mt by 6 mt has
been made for warehouse.
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STORAGE OF SPARE PARTS««.
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STORAGE FOR DOCUMENTS AND PAPERS
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THANK U !!!!