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RAS SYSTEMS AND AQUAPONICS THE FUTURE OF FISH FARMING MORTEN BJØRN, PROJECT MANAGER January the 20 th , 2016

RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

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Page 1: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

RAS SYSTEMS AND AQUAPONICSTHE FUTURE OF FISH FARMINGMORTEN BJØRN, PROJECT MANAGER

January the 20th , 2016

Page 2: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

What we’ll talk about todayPentair: A Partner You Can Count On

Aquaponics Solutions Expertise

Collaborative design

Our Work

Norwegian Potential

Questions

Page 3: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

PENTAIR A PARTNER YOU CAN COUNT ON

• $7.0B+ global leader (2014 revenue)• The only industry player that can be your

single-source provider• Designer of state-of-the-art systems and

cutting-edge engineered solutions• Manufacturer of custom innovative equipment • Partner in sustainable businesses

No matter the scope, Pentair Aquatic Eco-Systems can help make your vision a reality.

Page 4: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Pentair at a glance…

Page 5: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

BUILT “PAES W.A.T.E.R.” DEMONSTRATION SITE

• 1200 m2 of laboratories and fish culture systems

• For demonstration, research and teaching activities

• Customers and educational institutions will be able to monitor online the progress of fish culture trials, water quality, feeding, feed conversion ratios, growth rates, energy consumption and harvesting activities

• Building aquaponics rooftop garden, greenhouse and possible auxiliary shed demo systems

Pentair

Aquatic

Eco-

Systems

World

Aquaculture

Technology

Engineering

Research

CENTER

Page 6: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

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WHY AQUAPONICS?

The world is fast approaching a farming revolution…

• Water and energy shortages, urban food deserts, and pollution of soils and waterways are driving a need for sustainable farming of nutritious food.

• The world’s population has more than doubled in the past 50 years to over 7 billion; estimated to reach 10 billion by 2050.

• The rise in demand for protein cannot be met by wild fishing.

• Exploding urbanization and rising incomes will drive over a billion people into the consuming class by 2025 with considerable spending power. A disruption necessitating an investment boom in efficient buildings and infrastructure.

• Aquaponics uses only 2% of the water required in conventional farming with minimal space requirements while providing fresh, locally-grown produce.

Aquaponics is the future of farming…and Pentair Aquatic Eco-Systems is committed to accelerating the commercialization of these innovative systems.

Page 7: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

DECOUPLED SYSTEM

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Reduced DischargeNutrients

Fine Solids capture, breakdown and treatment

Fish culture system(Lower Fine Solids Conc.)

Carbon Dioxide removal

Disinfection

Biological filtration

Waste solid removal

Oxygenation

Page 8: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Example of linked RAS and aquaponics

Recirculating Aquaculture

Systems (RAS)

• Intensive fish culture tanks

• Solids removal components

• Biofiltration (nitrification)

• Carbon dioxide removal

• UV filters

• Oxygenation components

The basics of RAS technology has been developing for more than 40 years.

COMPREHENSIVE AQUAPONICS SOLUTIONS

OXYGENATION

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

BIOLOGICAL FILTRATION

AERATION

WASTE SOLIDS REMOVAL

UV DISINFECTION

Page 9: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Salmon Smolt production in Norway

• Approx. 308 million smolt per year

• Average weight of 105g

• 32 340 MT production

• 32 340MT of feed used

Trout production on land

• Appox. 18 million fingerlings per year

• Average weight of 115g

• 2 070 MT production

• 2 070 MT of feed used

Use of waste products

• Limited or no reuse of waste products

• Discharge directly to environment under

scrutiny

• Political action pending

NORWEGIAN POTENTIAL

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 10: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Let us consider a facility producing 100

MT of salmon smolt of 100g:

• 1 million Smolt

• Average daily feed 275 kg

• Potential to produce 28,000 -41,000 heads of

lettuce (salathoveder) per week

• Would need a 5,000 m2 plant growth area

• Water can be reused in Smolt facility

NORWEGIAN POTENTIAL

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 11: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Fresh water potential:

• Yearly feed 34 410 MT

• Average daily feed 94 273 kg

• Potential to produce 9.6 -14.1 million heads

of lettuce (salathoveder) per week

• Would need a 171 hectares plant growth

area

Net Pen potential:

• Yearly feed 1.1 million MT

• Average daily feed 3 million kgs

• Potential to produce 298 - 437 million

heads of lettuce (salathoveder) per week

• Enough to feed the world!

NORWEGIAN POTENTIAL

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 12: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

The challenges in using this potential:

• Use of space

• Indoor facilities with artificial light can cut

the use of space with up to 80%

• Temperature

• Intelligent design of water distribution

design

• Know-how

• Here we can help

• Management of plant section

• Team up with experienced greenhouse

growers

• Light

• Artificial lights (LED) is now a mature

technology with 10 year lamp time

warranty

THE CHALLENGES

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 13: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Reuse

• Reuse of waste product

Reduced discharge

• N and P discharge can be greatly reduced

• Better and clearer water in recipients

• Possibly easier to obtain environmental

permits

Limited resources

• Dwindling Phosphorous stocks can make

it a necessity in the future to reuse

• Consumer awareness on green

production

SO WHY AQUAPONICS

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 14: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

Branding

• Green Blue production

• Natural cycle

• Organic?

Value adding of existing product

• Can be used to brand already existing

aquaculutre products

SO WHY AQUAPONICS

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 15: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

THE PENTAIR APPROACH

STEP 1 REVIEWING AND DEVELOPING

PLANS

STEP 2REVIEW & ANALYZE SITE AND

DESIRED SYSTEM

STEP 3CREATING A DESIGN TO MATCH

PRODUCTION NEEDS

STEP 4IF BUSINESS AS DESIGNED

ACHIEVE CLIENT’S GOALS, THEN BEGIN INSTALLATION

Hamm’s brewery aquaponics

Page 16: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

• Approach• Design is executed in distinct contractual phases• With each phase, project definition increases while project cost uncertainty decreases. • At the end of each phase, the Owner is provided the opportunity to review the

development of the design, evaluate total project costs, and provide direction and feedback.

• We recommend that the design phases be completed prior to fixing the prices for supply of components and support services.

• Benefits• Allows accurate costing prior to fixing the price, reducing the need for contingencies to

offset risk• Allows the Owner to separately contract installation which prevents compounding costs • Design decisions are mutually arrived at with the Owner which reduces high cost change

orders post-contract. • Final product reflects Owner preferences which ultimately results in greater owner

satisfaction

COLLABORATIVE DESIGN

CARBON DIOXIDE REMOVAL

FISH CULTURE TANKS

UV DISINFECTION

Page 17: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

From large-scale commercial aquaponics systems to small-business operations to backyard gardens, we can help design, install and support your system for optimum performance.

Urban organics8700 m2 indoor aquaponics facility

SOLUTIONS FOR EVERY OPERATION SIZE

GYO Greens Farm300 m2 greenhouse

Page 18: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

SUCCESS STORIES: URBAN ORGANICS

Page 19: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

URBAN ORGANICS PENTAIR GROUP, LLC• Urban Organics and Pentair entered a unique collaboration to accelerate

commercial scale modern aquaponics.

• 1st venture: Urban Organics renovated the Stockhouse No. 3 building used by Hamm’s brewery Co. The building was transformed into an 850 m.2fully-operational aquaponics farm brought to life by Pentair’s products & services.

• Next venture: UOPG scaling Hamm’s project with the purchase of former Schmidt’s Brewery building in St. Paul, MN. UOPG will renovate 8,700 m2 into an operation producing 150MT fish and 200 MT produce annually.

• Facilities built for education and training as well as demonstrating the design, equipment and business model required for a successful operation.

• Pentair will be your full partner helping your investment be a success. Hamm’s Urban Renewal

After Renovation

Before Renovation

Page 20: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

A HISTORICAL BUILDING HAD FALLEN INTO DISREPAIR

Page 21: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

• Create a fish and plant production system within the city

• Provide advantages of lower capital costs and subsidies for redevelopment of existing building

• Develop a system that produces fish and plants at rates to meet market demand

GOALS FOR THE URBAN ORGANICS PROJECTTAKE UNPRODUCTIVE URBAN STRUCTURES AND MAKE THEM PRODUCTIVE AGAIN

Transform an abandoned spaceinto a productive facility

Page 22: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

SUCCESS STORIES: URBAN ORGANICS

Accelerating the development of the large-scale commercial aquaponics industry

Establishment and operation of an 8700 m2 indoor aquaponics facility in the former Schmidt’s Brewery building in St. Paul, Minn.

Expected to be one of the largest commercial aquaponics facilities in the world

Projected to annually provide 150,000 kg of fresh fish and 200,000 kgs. of organically grown produce

First harvest of product expected in the summer of 2016

Page 23: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

ANOTHER OLD BREWERY

Page 24: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

URBAN ORGANICS PENTAIR GROUP SCHMIDT PRODUCTION SYSTEM

100 mt Arctic Char and 125 mt Organic Produce

8 each 100 m3 grow-out tanks

6 each 28 m3 nursery tanks

2 each 28 m3 quarantine tanks

2 each 28 m3 purge tanks

Equal a 1.2 million smolt system

8,700 m2 plants growing on 5 levels with LED Lighting

RAS

Page 25: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

SUCCESS STORIES: URBAN ORGANICS

“The collaboration with Urban Organics is one more step in our efforts to help this new industry bring healthy food to developing countries, arid climates and space-challenged urban centers.” – Randall J. Hogan, Pentair Chairman and CEO

“The founders of Urban Organics are very excited to collaborate with Pentair to bring commercial-scale aquaponics farming into the mainstream.” – David Haider, Co-founder of Urban Organics and Manager of the new

St. Paul facility

Page 26: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

SUCCESS STORIES: GYO GREENS FARMS

Page 27: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

SUCCESS STORIES: GYO GREENS FARM

Providing food for and education about sustainable farming through aquaponics

GYO Greens Farm is a 300-m2 greenhouse.

Its mission is to grow fresh, natural organic and delicious produce while educating their community about aquaponics and sustainable farming.

The farm offer tours and education about aquaponics and sustainable farming techniques.

GYO Greens Farm sells produce to local businesses.

http://m.youtube.com/watch?v=sutIkzdYD24

Page 29: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

SUCCESS STORIES: LUCKY CLAYS FARM

A retreat offering facilities for business and leisure

• The farm has a large aquaponics greenhouse system

• Provides product to local restaurants and groceries

• Offers fresh organically grown fish and produce. All natural Tilapia reared in our innovative recirculating aquaponics system

Page 30: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

JOIN THE EXPERTS AT AQUAPONICS WORKSHOPS

Our team is ready to share their deep scientific and

operational experience with you:

• Held twice per year (spring and fall) at our Apopka, Fla.,

facility. The workshops include both classroom

instruction with our PAES staff and hands-on work.

• Attendees also enjoy explanations while touring the

“backyard” system behind PAES, our rooftop aquaponics

facility, Green Sky Grower, and a tour of The Land at

Epcot.

Page 31: RAS SYSTEMS AND AQUAPONICS - nsl.no · ras systems and aquaponics the future of fish farming morten bjØrn, project manager january the 20th, 2016

QUESTIONS