Raptor XL900 Cone Crushers®

Raptor XL900®

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Robust DesignThe Raptor® XL900’s 70-inch (1.8 m) head diameter and integral countershaft built into the four-arm mainframe means the XL900 is not only large, but it’s one of the most robust crushers in its size range. Like all Raptor models, the high pivot point and large crushing stroke offer better crushing action throughout the crushing chamber.

Integral CountershaftBecause the countershaft is inside one of the four arms, this permits a stronger frame design and avoids common pitfalls associated with an external countershaft box. You can rest assured that these structural components are designed to ensure long life.

Pushing Through LimitsThe XL900 leaps forward, improving throughput and acceptance of larger feed size. The crusher’s higher pivot point and larger crushing stroke provide the most productive 70-inch (1.8 m) head diameter cone ever manufactured. The dynamics of the XL900 allow more crushing to take place from the first nip at the feed opening and continuously throughout the chamber, until the material exits the parallel zone.

Compact, Easily InstalledThe XL900 can be easily be installed to replace cone crushers with a

59-inch (1.5 m) head diameter or larger without major modifications to the foundation or feed arrangement.

SecurityRaptor cone crushers employ “Fail Safe” hydraulics to ensure the machines stay protected from mechanical overload should an accumulator bladder fail. The machine requires only one accumulator to operate safely and reliably. Should an accumulator fail, an internal relief valve within the dual acting tramp release cylinders provides an immediate alternative protection of the Raptor cone crusher from severe and costly structural damage. An additional safety feature standard on all Raptor cones is the counterclockwise rotation crushing action that protects the machine if adjustment ring movement is excessive, or if the ring gear brake fails.

AutomationRaptor cone crushers use advanced overload sensing technology to detect crushing force overload. A simple alarm is activated. If desired, our advanced automation system can take the necessary corrective action. The same advanced automation system can be used to optimize the crusher performance with feed control, setting adjustment and monitoring of critical lubrication and hydraulic parameters.

Strength andperformance... Our Raptor® XL900 improves throughput and feed size over comparable models in the 700 to 900 hp range – with production rates reaching up to 1,400 TPH (1,270 tonnes).

XL900 Clearance Dimensions

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A

B

C

D

E

F

G-1

G-2

H

I

J

K

L

M1M2

N1&2

Adjustment Ring Max Diameter 138.69 in 3523 mm

Inside Diameter of Feed Hopper 70.57 in 1792 mm

Clearing Stroke Travel 5.89 in 150 mm

Base to Topof Feed Hopper 138.00 in 3502 mm

Base to Bottom of Oil Piping 28.21 in. 717 mm

Base to Bottom of Main Frame Hub 14.37 in 365 mm

Base to Top of Feed Plate – Standard 88.71 in 2253 mm

Base to Top of Feed Plate – Short Head 104.31 in 2649 mm

Main Frame Hub Diameter 27.95 in 710 mm

Crusher Centerline to Main Frame Flange 64.37 in 1635 mm

Clearance Required to RemoveCountershaft Assembly 137.00 in 3480 mm

Crusher Centerline to End of Countershaft 88.13 in 2239 mm

Crusher Centerline to Countershaft Housing Face 63.98 in 1625 mm

Clearance Required toRemove Head Assembly – Standard 176.00 in 4470 mm – Short Head 191.00 in 4851 mm

Clearance Required to Remove Bowl Assembly – Standard & Short Head 170.00 in 4318 mm

(in) (mm)

All dimensions are for reference only and are not to be used for construction.

Raptor XL900 Cross Section®

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XL900 General Arrangement

All dimensions are for reference only and are not to be used for construction.

Percent Passing For a Given Closed Side Setting Average Feed Material (12 to 14 wi)

Product Gradation Table

Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.

Product Size 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2” 2” (10 mm) (13 mm) (16 mm) (19 mm) (22 mm) (25 mm) (31 mm) (38 mm) (50 mm)

4” (100 mm) 100

3” (75 mm) 100 94-98

2” (50 mm) 96-99 89-95 65-71

1-1/2” (38 mm) 100 95-99 87-93 73-79 47-53

1” (25 mm) 95-99 92-97 82-88 71-77 46-52 37-43 25-31

3/4” (19 mm) 100 93-98 86-92 79-85 65-71 54-60 34-40 27-33 19-25

1/2” (13 mm) 89-95 75-81 63-69 52-58 40-46 33-39 19-25 15-21 11-17

3/8” (10 mm) 78-84 63-69 52-58 42-48 31-37 27-33 15-21 12-18 9-14

1/4” (6 mm) 52-58 40-46 33-39 26-32 19-25 16-21 9-15 6-12 4-11

Raptor XL900®

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Capacity Chart

As indicated above for 100 lbs. per cubic foot and impact work index of 13.Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are estimated “instantaneous” product samples, actual values may vary ±15%. Factors that will vary throughput are; feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material.

Setting mt/hr mt/hr Setting stph stph mm Min Max Inches Min Max

Short Head Fine 10 275 350 3/8 300 385

Short Head Fine 12 300 425 1/2 330 470

Short Head Medium 14 330 455 9/16 360 500

Short Head Medium 16 400 550 5/8 440 600

Short Head Coarse 19 440 600 3/4 485 660

Standard Fine 22 500 675 7/8 550 745

Standard Fine 25 525 770 1 575 850

Standard Fine 32 600 900 1-1/4 660 990

Standard Medium 38 650 1050 1-1/2 715 1150

Standard Coarse 45 780 1250 1-3/4 860 1370 Reduction 4 to 6 2 to 4 Reduction 4 to 6 2 to 4 Ratio Ratio

Feed Openings

Standard Coarse 1.18” 14.57” (30 mm) (370 mm)

Standard Medium .98” 12.09” (25 mm) (307 mm)

Standard Fine .63” 9.92” (16 mm) (252 mm)

Short Head Coarse .55” 6.78” (14 mm) (172 mm)

Short Head Medium .47” 5.96” (12 mm) (151 mm)

Short Head Fine .39” 3.45” (10 mm) (88 mm)

MinimumClosed SideSetting “A”

Feed Size“B” at min.

CSS “A”

Lifting Weights(lbs.) (kg)Main Lifting Items

NOTE:1. Allowable casting weights vary ±5%.

Complete Crusher 158,356 71,830

Main Frame 46,998 21,318Assembly(Includes Main Shaft and MainFrame Liner)

Bowl Assembly 36,886 16,731(With Bowl Linerand Hopper Assembly)

Adjustment Ring 20,210 9,167(Includes Clamping Ring)

Head Assembly 24,929 11,308(Includes FeedPlate Assemblyand Mantle)

Countershaft 3,795 1,721 Box Assembly

Eccentric Assembly 12,400 5,625(Includes Counterweight)

Mantle 9,780 4,436

Bowl Liner 9,985 4,529

Power Unit(Dry) 2,150 975(Wet) 3,045 1,381

Lube Pkg. – Air(Dry) 5,500 2,495(Wet) 8,250 3,742

Lube Pkg. – Water(Dry) 5,800 2,631(Wet) 8,550 3,878

Air Cooler 2,300 1,043

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AutomationRaptor® automated controls improve crushing performance by ensuring the cone crusher operates at optimal efficiency:

• Available in five packages for all Raptor Cone Crusher models: – Basic Automation System – Automated Interlock System – Full Automation System – Custom Automation System – Remote Liner Calibration System • Self-contained controllers provide full-time monitoring and automated controls

Package Lube & HPUThe Package Lube System is designed and sized to provide the necessary supply of clean and cooled lubrication oil and is available in an air-cooled or water-cooled package, depending on requirement. Both systems are skid-mounted, designed to operate at a maximum pressure of 150 psi (10.3 Bars) and include:

• Full flow oil filter with integral pressure relief

• Replaceable filter element and two pressure switches to indicate filter element conditions • Reservoir with oil level sensor, temperature sensor and a thermowell mounted oil heater • Submerged oil pump attached to a vertically positioned electric drive motor • Main system relief valve

The Hydraulic Power Unit is designed and sized to provide the necessary oil flow and pressures to operate bowl clamping, bowl adjustment, crusher cavity clearing and the tramp release systems. The power unit can be controlled locally at the push button panel or at the Automated Control System (ACS) touch screen.

The Hydraulic Power Unit includes: • Cabinet with an integral oil tank and replaceable breather • Vertically mounted electric motor • Submerged hydraulic pump • Solenoid valves • Oil filter • Remote-mounted push button control panel

Mineral ProcessingTechnology CenterFLSmidth Salt Lake City, Inc.7158 S. FLSmidth DriveMidvale, UT 84047-5559Tel: +1 801-871-7000Fax: +1 801-871-7001E-mail: info.slc@flsmidth.com

Raptor Manufacturing Facility USAFLSmidth Salt Lake City, Inc.14425 Wagonseller Rd.Pekin, IL 61554-8831Tel: +1 309-353-9235Fax: +1 309-353-5591E-mail: RaptorSales@flsmidth.com

Capabilities

Copyright © 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.