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REVISION NO: 002PRODUCT DATA SHEET REPORT NO: 022
PRODUCT CODE: RR255
RAPTOR RAILABSEIL AND RESTRAINT RAIL
022
For any technical queries please call our advice line on 0845 241 9102 3
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
PRODUCT DESCRIPTION:Raptor Rail is designed to be fixed to a structural substrate such as structural steel or concrete to provide a continuous rope access connection point. The rail is supplied with a unique wheeled connection point which moves smoothly along the track and around any profiled corners and bends, without the need to disconnect. The robust sealed bearing trolley ensures effortless operator mobility when used as a rope access or fall arrest system. Lateral stabilising bearings allow the trolley to function normally when angled or side loading is required providing unlimited flexibility for positioning the rail to best suit the application and safety of the operator. The Raptor Rail provides the highest level of safety for all abseil, fall arrest and fall restraint use. Both the track and the connection point are certified for 33kN loads. For four users the support structure needs to be able to support 33kN.
The Raptor Rail is extruded in aluminium and every batch is load tested to ensure material compliance. The aluminium has a unique material specification which enables the product to maintain a lightweight structure with increased load bearing capacity. Provided the rail is fitted in accordance with the fitting instructions, the Raptor Rail can span up to 6m between brackets. The Raptor Rail can be designed for use by up to 4 users at any 1 time. In order to accommodate these requirements a longspan section may be required to be fitted together with the rail. The wheeled connection points are cast in stainless steel for durability and strength.
The Raptor Rail is designed for use for Abseil, fall arrest and fall restraint use. The position of the rail in relation to a fall hazard will determine whether a system is fall arrest or fall restraint. It is our recommendation to always design a system to be fall restraint. For abseil use care must be taken to ensure a suitable hook on anchor to enable safe attachment to the rail for abseil use. Involving our specialist design teams as early as possible will ensure the most cost effective system is used without compromising any safety or access requirements. Our designers will consider the welfare and safety of both rope access and non-rope access personal during the construction and future use.
When the Raptor rail is set up to be used as a fall arrest system, the retractable lanyard needs to be positioned at least 600mm above the operators head to ensure correct fall arrest action of the system.
Aluminium Rail OH255 33kNBIM No: SpecEquip_RfSftySymAbsRptRail_SayfaSystems_RR255_M3_G2
Fall Arrest Trolley RR260 15kN BIM No: SpecEquip_RfSftySymAbsRptRaiTrllyl_SayfaSystems_RR260_M3_G2
Up to 6m
4 users maximum
For any technical queries please call our advice line on 0845 241 91024
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
When using the system for abseil use it may be necessary to fit support steels and brackets over a parapet wall or obstruction if the abseil ropes cannot press down on the building edge. This is normally required when there is a light duty edge capping or parapet wall or balustrade that has not been designed for abseil use.
All support steel and the connection to the building construction must be designed to an ultimate force of 15 - 33kN dependent on the number of users. It is recommended that any support brackets are designed prior to the building construction to avoid any unnecessary or additional rework.
A number of different fixing options are available for the Raptor rail. Due to the construction of the extrusion it is very easy to attach the rail to both top or side fixings. The extrusion has a fixing slot which can accommodate Sayfa T-bolts along the complete section of the track. This flexibility ensures reduced installation time on site.
Fall arrest Fall restraintrecommended
2m lanyard
Abseil
Restraintanchor
600mRetractable
lanyard
✔
2.5m 2.5m
2m lanyard
Bespoke design to suit application and environmental considerations
MaxTBC
Max TBC
Side fix
Top fix
For any technical queries please call our advice line on 0845 241 9102 5
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
The aluminium Raptor Rail extrusion is profiled to bend around an angle of 45 and 90 degrees. The rail can be colour coded to match a building façade to ensure very low visual impact. End stops are easily fitted on each system. Wheeled connection points are always supplied in
pairs to ensure a double connection point is available. No specialist PPE is supplied with the installation and this is brought to site by the system users when required.
Raptor Rail can be installed on a horizontal or vertical substrates of a building. Careful consideration must be taken when designing the rail positions to ensure abseil ropes and lanyards will not foul with any roof plant or roof penetrations. If ropes are required to lie over any parapet walls or edge protection such as balustrading it will be necessary to ensure that the parapet has been re-enforced at the point of contact. The use of an abseil rope spreader plate can reduce the point loading considerably.
90 degree corner BIM No: SpecEquip_RfSftySymAbsRptRail_SayfaSystems_RR256.90_M3_G2
45 degree corner BIM No: SpecEquip_RfSftySymAbsRptRail_SayfaSystems_RR256.45_M3_G2
Radius 1000mm
Radius 1000mm
90o
45o
Bespoke radii can be supplied to order
Refer to table for support structure load requirements
For any technical queries please call our advice line on 0845 241 91026
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035;
S < 0.040; Mo 0.4 – 0.6.
Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C
Density 7.87 g/cm3 at 20 °C
Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range
I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range
Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C
at 20°C
Specific Heat 481 J/kg/°C in 50 °C to 100 °C range
Electrical Resistivity 0.142 μΩ•m at 20 °C
MATERIAL SPECIFICATION:Brackets - galvanised steel
Wheeled connection point and runnersCast Stainless Steel - Grade 304 (UNS S30400)Fe, <0.08% C, 17.5-20% Cr, 8-11% Ni, <2% Mn, <1% Si, <0.045% P, <0.03% Stainless Steel
Profiled extrusionAluminium extrusion 0.56 - 0.72 Si, Max 0.45, Fe 0.40 - 0.70 MgTensile strength 186MPa Yield strength 131MPa
Stainless steelfixings
Cast stainless steel
Stainless steelrunners
Aluminiumextrusion
For any technical queries please call our advice line on 0845 241 9102 7
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Maintenance to be in accordance with SIMS standards. (details available on request)
Maintenance to be carried out at time of yearly inspection.
Contact Sayfa Systems to arrange system maintenance.
TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a Sayfa Systems Ltd, Aviator users course.
Courses are available from Sayfa Systems UK Ltd.
Courses cover the use of all Aviator and Payload products, the legal and practical side of the Working at Height legislation - 2005 and how to use and carry out safety checks on harnesses and all necessary PPE equipment.
INSPECTION/MAINTENANCE/TRAINING
INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.
In harsh environments all systems to be inspected at least every 3 months.
Inspections must be carried out by approved Aviator engineers.
Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.
All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.
All inspections to be carried out to EN364 requirements for personal protective equipment.
Contact Sayfa Systems to arrange inspections.
MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers. Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.
In harsh environments all systems to be inspected at least every 3 months.
12 Months
From date of installation
3Months
in harsh environments
d
12 Months
From date of installation
6Months
in harsh environments
d
CERTIFICATEOF
OPERATIVE INSTRUCTIONAL TECHNIQUES AND
WORKING AT HEIGHT SAFETY
In recognition of successful completion of training for the installation and assembly, use, handling and safety checks of:-
Aviator Safety Line Systems nAviator Mobile Anchors
Payload Access Ladder Systems
Payload Handrail Systems
Aviator PPE n
To:
........................................................................
Location of Training:
............................................................................0......................................................................
Certificate Number:
........................................................................
Name of trainee: ...................................................... Signed by trainee: .............................................
Inductor’s name: Adrian Stutterheim .................. Signed: Adrian Stutterheim ................................
Date of Training: 00 January 1900 .......................
For any technical queries please call our advice line on 0845 241 91028
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN
British standards are designated by BS• Steel – EN10 113 and EN 10 025• BS 7985: 2013 Code of Practice for Rope Access
Methods for industrial purposes• The lifting operations and lifting equipment
regulations 1998• LOLER REG. 5(1) (a and b) for design• LOLER REG. 7(a, d and e) for marking• LOLER REG. 9 (1, 2 , 3 a and b) for examination• ISO 9001:2008, ISO14001:2004, BS OHSAS
18001:2007• Management of health and safety at work
regulations 1999 (MHSWR) ref.2• Work at height regulations 2005 (Ref 7)• Work at height (amended) regulations 2007
(Ref. 8) WAHR• BS EN 795 : 2012 Class D• BS ISO 22846 - 2 Personal Equipment for
protection against falls code of practice• BS ISO 22846 - 1 : 2003 Personal Equipment for
protection against falls Fundamental principles for a system of work
• BS 7883:2005– Design, selection, installation, use and maintenance for anchors conforming to EN 795
• PD CEN/TS 16415:2013
• Provision and use of work equipment regulations 1999 PUWER 98 (Ref.5)
• he work at height safety association WAHSA- guidance on inspecting eyebolts for personal fall protection purposes
✔
BS ENISO
Standards
The company operates to the following standards
RAPTOR RAIL ONLY
No of UsersPer Span
Max SpanLength
Support StructureDesign Load
1 4000mm 15kN
2 3200mm 21kN
3 2500mm 27kN
4 2000mm 33kN
RAPTOR RAIL WITH LONGSPAN SUPPORT
No of UsersPer Span
Max SpanLength
Support StructureDesign Load
1 6000mm 15kN
2 5500mm 21kN
3 4800mm 27kN
4 4200mm 33kN
RAPTOR RAIL SPAN TABLE (FOR FALL ARREST USE)
For any technical queries please call our advice line on 0845 241 9102 9
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Raptor Rail 3000mm Section - RR255.30001
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
TITLE DRAWN BY
CLIENTMATERIAL/FINISHAluminum 6061/Aluminum - Flat
JUBILEE HOUSEUNIT3, GELDERS HALL ROADSHEPSHEDLEICESTERSHIRELE12 9NH
SAYFA SYSTEMS UK LTD
THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL.THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSIONS OF SAYFA SYSTEMS UK.
WEIGHT16.40 kg
FIRST ANGLEPROJECTION
DIMENSIONS IN MM
DO NOT SCALE
IF IN DOUBT, ASKTOLERANCES ON THIS DRAWINGUNLESS OTHERWISE STATEDNO DECIMAL PLACE +/- 0.25ONE DECIMAL PLACE +/- 0.1TWO DECIMAL PLACES +/- 0.05ANGLES +/- 0.25°COMPARE PARTS WITH THIS DRAWING AND READALL INSTRUCTIONS BEFORE COMMENCING WORK.MAKE NO DEVIATION FROM THIS DRAWINGWITHOUT CONSULTING SAYFA SYSTEMS UK.
SHEET No1 / 1
CHECKED BYRaptor Rail 3000mm Section
Sayfa Systems UK Limited
C.Scarle M.StuartDATE25/06/2018
DRAWING NO.RR255.3000
A Issued for information 25/06/2018 C.Scarle M.Stuart
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKEDBY
3000
131
33
60
2111
18
4
For any technical queries please call our advice line on 0845 241 910210
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Raptor Rail Wall Mount
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Raptor Rail Wall Mount
OH276
MS 12/03/2015
B
Designed by Checked by Approved by Date
1 / 1 Edition Sheet
Date
Note:Fillet welded6mm Stainless Steel or 8mm 6082 T6 Aluminium All edges debur and fillet
230
90
80
28 34 28
3248
4016
030
6
6
6
R5 R2TYP
17,50 -8,00 DEEP
13,50 -8,00 DEEP
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Raptor Rail Wall Mount
OH276
MS 12/03/2015
B
Designed by Checked by Approved by Date
1 / 1 Edition Sheet
Date
Note:Fillet welded6mm Stainless Steel or 8mm 6082 T6 Aluminium All edges debur and fillet
230
90
80
28 34 28
3248
4016
030
6
6
6
R5 R2TYP
17,50 -8,00 DEEP
13,50 -8,00 DEEP
For any technical queries please call our advice line on 0845 241 9102 11
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Raptor Rail Overhead Trolley - RR260
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
TITLE DRAWN BY
CLIENTMATERIAL/FINISH/
JUBILEE HOUSEUNIT3, GELDERS HALL ROADSHEPSHEDLEICESTERSHIRELE12 9NH
SAYFA SYSTEMS UK LTD
THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL.THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSIONS OF SAYFA SYSTEMS UK.
WEIGHT0.88 kg
FIRST ANGLEPROJECTION
DIMENSIONS IN MM
DO NOT SCALE
IF IN DOUBT, ASKTOLERANCES ON THIS DRAWINGUNLESS OTHERWISE STATEDNO DECIMAL PLACE +/- 0.25ONE DECIMAL PLACE +/- 0.1TWO DECIMAL PLACES +/- 0.05ANGLES +/- 0.25°COMPARE PARTS WITH THIS DRAWING AND READALL INSTRUCTIONS BEFORE COMMENCING WORK.MAKE NO DEVIATION FROM THIS DRAWINGWITHOUT CONSULTING SAYFA SYSTEMS UK.
SHEET No1 / 1
CHECKED BYRaptor Rail Overhead Trolley
Sayfa Systems UK Limited
C.Scarle M.StuartDATE25/06/2018
DRAWING NO.RR260
C1 Issued for information 25/06/2018 C.Scarle M.Stuart
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKEDBY
149
45
R20
523052
660
R20
60
R9R6 33
1
10
25
R10
46
24 3075
110
46
For any technical queries please call our advice line on 0845 241 910212
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Raptor Rail™ End Stop - RR265
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
TITLE DRAWN BY
CLIENTMATERIAL/FINISHSteel/Cyan
JUBILEE HOUSEUNIT3, GELDERS HALL ROADSHEPSHEDLEICESTERSHIRELE12 9NH
SAYFA SYSTEMS UK LTD
THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL.THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSIONS OF SAYFA SYSTEMS UK.
WEIGHT0.38 kg
FIRST ANGLEPROJECTION
DIMENSIONS IN MM
DO NOT SCALE
IF IN DOUBT, ASKTOLERANCES ON THIS DRAWINGUNLESS OTHERWISE STATEDNO DECIMAL PLACE +/- 0.25ONE DECIMAL PLACE +/- 0.1TWO DECIMAL PLACES +/- 0.05ANGLES +/- 0.25°COMPARE PARTS WITH THIS DRAWING AND READALL INSTRUCTIONS BEFORE COMMENCING WORK.MAKE NO DEVIATION FROM THIS DRAWINGWITHOUT CONSULTING SAYFA SYSTEMS UK.
SHEET No1 / 1
CHECKED BYRaptor Rail™ End Stop
Sayfa Systems UK Limited
C.Scarle M.StuartDATE25/06/2018
DRAWING NO.RR265
C1 Issued for information 25/06/2018 C.Scarle M.Stuart
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKEDBY
73
41
R6
3
130
3058
15
11R3
49 12R3
25
For any technical queries please call our advice line on 0845 241 9102 13
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Raptor Rail™ Fixed to Parapet
A-A ( 1 : 5 )
A
A
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
TITLE DRAWN BY
CLIENTMATERIAL/FINISH/
JUBILEE HOUSEUNIT3, GELDERS HALL ROADSHEPSHEDLEICESTERSHIRELE12 9NH
SAYFA SYSTEMS UK LTD
THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL.THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSIONS OF SAYFA SYSTEMS UK.
WEIGHTN/A
FIRST ANGLEPROJECTION
DIMENSIONS IN MM
DO NOT SCALE
IF IN DOUBT, ASKTOLERANCES ON THIS DRAWINGUNLESS OTHERWISE STATEDNO DECIMAL PLACE +/- 0.25ONE DECIMAL PLACE +/- 0.1TWO DECIMAL PLACES +/- 0.05ANGLES +/- 0.25°COMPARE PARTS WITH THIS DRAWING AND READALL INSTRUCTIONS BEFORE COMMENCING WORK.MAKE NO DEVIATION FROM THIS DRAWINGWITHOUT CONSULTING SAYFA SYSTEMS UK.
SHEET No1 / 1
CHECKED BYRaptor Rail™ Fixed to Parapet
Sayfa Systems UK Limited
C.Scarle M.StuartDATE25/06/2018
DRAWING NO.N/A
C1 Issued for information 25/06/2018 C.Scarle M.Stuart
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKEDBY
RR276Raptor Rail Wall Bracket
RR260Raptor Rail Overhead Trolley
Concrete Parapet
ISO 4014 - M16 x 110(To Be Reviewed on Each Job)
RR264.10Raptor T-Nut Only
ISO 8676 - M12 x 1.25 x 25
2510248 248
NOTE: • CONNECTION DEPENDANT ON STRUCTURAL CALCULATIONS.
For any technical queries please call our advice line on 0845 241 910214
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
Raptor Rail™ Fixed to I-Beam
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
TITLE DRAWN BY
CLIENTMATERIAL/FINISH/
JUBILEE HOUSEUNIT3, GELDERS HALL ROADSHEPSHEDLEICESTERSHIRELE12 9NH
SAYFA SYSTEMS UK LTD
THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL.THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSIONS OF SAYFA SYSTEMS UK.
WEIGHT86.85 kg
FIRST ANGLEPROJECTION
DIMENSIONS IN MM
DO NOT SCALE
IF IN DOUBT, ASKTOLERANCES ON THIS DRAWINGUNLESS OTHERWISE STATEDNO DECIMAL PLACE +/- 0.25ONE DECIMAL PLACE +/- 0.1TWO DECIMAL PLACES +/- 0.05ANGLES +/- 0.25°COMPARE PARTS WITH THIS DRAWING AND READALL INSTRUCTIONS BEFORE COMMENCING WORK.MAKE NO DEVIATION FROM THIS DRAWINGWITHOUT CONSULTING SAYFA SYSTEMS UK.
SHEET No1 / 1
CHECKED BYRaptor Rail™ Fixed to I-Beam
Sayfa Systems UK Limited
C.Scarle M.StuartDATE26/06/2018
DRAWING NO.N/A
B Change in Steel Spec 24/10/2018 C.Scarle M.Stuart
A Issued for information 26/06/2018 C.Scarle M.Stuart
REVISION HISTORY
REV DESCRIPTION DATE DESIGNER CHECKEDBY
SYSTEM DETAILS: • EACH PROJECT TO BE REVIEWED BY SAYFA SYSTEMS DESIGN DEPARTMENT BEFORE INSTALLATION.• RAPTOR RAIL AVAILABLE IN 3m & 4m SECTIONS.• RAIL TO BE LOCATED AS SHOWN ON LAYOUT DRAWINGS.• INCORPORATES AVIATOR™ UNITS & ALL SAYFA SYSTEMS COMPONENTS REQUIRED.• STRUCTURAL ENGINEER CONFIRM SUPERSTRUCTURE CAN WITHSTAND 21kN POINT LOADING.• ENABLES TWO USERS SIMULTANEOUSLY AT ANY ONE TIME.• ALUMINIUM FINISH AS STANDARD (POWDER COATING AVAILABLE AT ADDITIONAL COST.
3000
200 2002600
ISO 4017 - M12 x 25Hexagon head screws
ISO 4014 - M10 x 90Hexagon head bolt - product grades A and B
RR264.10Raptor T-Nut Only
RR265Raptor Rail End Stop
RR255.3000Raptor Rail 3000mm section
130
For any technical queries please call our advice line on 0845 241 9102 15
RAPTOR RAIL - ABSEIL AND RESTRAINT RAIL
022
FIXING DETAILS Raptor Rail fixed to Cantilever Arm
Front ( 1 : 4 )
Side ( 1 : 4 )
Top( 1 : 4 )
C-C ( 1 : 4 )
D ( 1 : 1 )E-E ( 1 : 4 )
C
C
D
E
E
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
Mark StuartDesigned by Approved byChecked by
Parapet Fix Davit Base
DB200 Rev J
Date
for Manufacture approvalStatus:
27/02/2018
Sheet
J 1 / 4 Edition
144 PCD
DB200-250 & Standoff assembly
Sayfa Systems UK LtdJubilee HouseNo. 3 Gelders Hall RoadShepshed, LoughboroughLeicestershire LE12 9NH
T: 0845 241 9102F: 0845 130 4520email: [email protected]
Ref: 125/022-11/18