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RESEARCH NEWS February 2005 12 Carbon nanotube (CNT)-based polymer composites could offer high electrical conductivity and advantageous mechanical properties. Working toward this goal, scientists at the University of Cambridge and Imperial College in the UK and Hamburg Institute of Technology in Germany have dispersed multiwalled nanotubes in an epoxy system based on a bisphenol-A resin and an amine hardener (Martin et al., Polymer (2005) 46, 877). A shear-intensive mechanical stirring process provides excellent dispersion of the CNTs in the epoxy component. Applying ac and dc electric fields during nanocomposite curing results in the formation of aligned, conductive nanotube networks. The networks were evaluated by in situ optical microscopy and current density measurements for different electric field strengths and nanotube weight fractions. Electric-field-induced forces acting on the CNTs, which have a negative surface charge after processing in the epoxy, dominate nanotube agglomeration. Networks formed in ac fields are more uniform and better aligned those obtained in dc fields. Increased field strength improves uniformity and alignment of the networks as well as enhancing bulk conductivity of the composite material. However, the maximum specific composite conductivity that can be achieved using this approach is still low compared to the conductivity value of multiwalled CNTs alone. This indicates the presence of polymer barriers that prevent direct contact between individual nanotubes. The researchers believe their approach shows promise for creating conductive nanotube-polymer composites with anisotropic electrical properties. John K. Borchardt Electric-field aligned CNT composites COMPOSITES Polymers containing photocrosslinkable groups are being developed for macro- and microlithography, liquid crystal displays, nonlinear optical materials, photocurable coatings, and energy exchange materials. Ultraviolet (UV) irradiation crosslinks the polymers selectively in the illuminated regions, but rapid curing in the radiated areas is essential. While some industrial applications have already been commercialized, more rapid curing rates are desirable. Polymers with chalcone in the backbone or side chain undergo rapid crosslinking upon irradiation with UV light. However, the preparation and evaluation of photocrosslinkable acrylamide polymers bearing chalcone as a pendant group has not been reported. Now, researchers at Anna University in Chennai, India have synthesized acrylamide monomers that could provide significantly more rapid curing rates than currently achievable (Selvam and Nanjundan, Reactive Funct. Polym. (2005) 62, 179). The monomers, 4-acrylamidophenyl-2’,3’-benzostyryl ketone (APBSK) and 4-acrylamidophenyl-4’-N,N’- dimethylstyryl ketone (APDSK), have a free-radical polymerizable group and a photocrosslinkable functional group. Polymerization is performed at 70°C using benzoyl peroxide as the free radical initiator and methyl ethyl ketone as the solvent. Thermogravimetric analysis in air of the resulting polymers indicates that they have sufficient thermal and thermo-oxidative stability to be used as negative photoresists, with poly(APBSK) being more stable than poly(APDSK). Photosensitivity was investigated in various solvents in the presence and absence of triplet photosensitizers. Rapid photocrosslinking of poly(APBSK) appears to be caused by the presence of an electron donating group (NCH 3 ). The bulky naphthyl group present in poly(APDSK) appears to sterically hinder the approach of the pendant groups for photocoupling, reducing photocrosslinking rates. In the absence of triplet sensitizers, this reaction rate depends on the solvent, concentration, and substituent in the pendant chalcone moiety. Because the pendant chalcone unit possesses high photosensitivity, even in the absence of a triplet photosensitizer, poly(APBSK) and poly(APDSK) would be useful as negative photoresists for various applications. John K. Borchardt Rapid crosslinking in acrylamide polymers POLYMERS Light-processable photonic crystals OPTICAL MATERIALS Photonic crystals can be used to control the emission of light and could enable a new generation of optical devices of reduced size. Self-assembly of monodisperse spheres into ordered three-dimensional opal structures is one way of making large-area photonic crystal films of controlled thickness. Using a surfactant-free emulsion polymerization, Birger Lange and coworkers at the University of Mainz in Germany, Cornell University, and Georgia Institute of Technology have synthesized monodisperse colloids made from poly(t-butylmethacrylate) (Lange et al., Chem. Mater. (2004) 16 (25), 5286). A photoacid generator (top) and an organic dye (bottom) are incorporated into the polymer beads, and opal photonic crystals are crystallized from the polymer solution. Optical defects can be introduced into this large-scale periodic structure using ultraviolet (UV) irradiation and a lithographic mask, followed by baking and treatment with aqueous base. The UV irradiation promotes acid-catalyzed ester cleavage of t-butylmethacrylate units on the polymer backbone, resulting in crystal defects that confine light in localized modes. This technique could permit the design of photonic crystal waveguides, resonant cavities, filters, and other components for integrated optical circuits. John K. Borchardt Photoacid generator (top) and dye sensitizer (bottom) used for processing of opal photonic crystals.

Rapid crosslinking in acrylamide polymers: Polymers

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RESEARCH NEWS

February 200512

Carbon nanotube (CNT)-based polymer

composites could offer high electrical

conductivity and advantageous

mechanical properties. Working toward

this goal, scientists at the University of

Cambridge and Imperial College in the

UK and Hamburg Institute of

Technology in Germany have dispersed

multiwalled nanotubes in an epoxy

system based on a bisphenol-A resin

and an amine hardener (Martin et al.,

Polymer (2005) 46, 877).

A shear-intensive mechanical stirring

process provides excellent dispersion

of the CNTs in the epoxy component.

Applying ac and dc electric fields

during nanocomposite curing results in

the formation of aligned, conductive

nanotube networks. The networks were

evaluated by in situ optical microscopy

and current density measurements for

different electric field strengths and

nanotube weight fractions.

Electric-field-induced forces acting on

the CNTs, which have a negative

surface charge after processing in the

epoxy, dominate nanotube

agglomeration. Networks formed in

ac fields are more uniform and better

aligned those obtained in dc fields.

Increased field strength improves

uniformity and alignment of the

networks as well as enhancing bulk

conductivity of the composite material.

However, the maximum specific

composite conductivity that can be

achieved using this approach is still

low compared to the conductivity value

of multiwalled CNTs alone. This

indicates the presence of polymer

barriers that prevent direct contact

between individual nanotubes.

The researchers believe their approach

shows promise for creating conductive

nanotube-polymer composites with

anisotropic electrical properties. John K. Borchardt

Electric-fieldaligned CNTcompositesCOMPOSITES

Polymers containing photocrosslinkable groups arebeing developed for macro- and microlithography,liquid crystal displays, nonlinear optical materials,photocurable coatings, and energy exchangematerials. Ultraviolet (UV) irradiation crosslinks thepolymers selectively in the illuminated regions, butrapid curing in the radiated areas is essential.While some industrial applications have alreadybeen commercialized, more rapid curing rates aredesirable. Polymers with chalcone in the backboneor side chain undergo rapid crosslinking uponirradiation with UV light. However, the preparationand evaluation of photocrosslinkable acrylamidepolymers bearing chalcone as a pendant group hasnot been reported.Now, researchers at Anna University in Chennai,India have synthesized acrylamide monomers thatcould provide significantly more rapid curing ratesthan currently achievable (Selvam and Nanjundan,Reactive Funct. Polym. (2005) 62, 179). Themonomers, 4-acrylamidophenyl-2’,3’-benzostyrylketone (APBSK) and 4-acrylamidophenyl-4’-N,N’-dimethylstyryl ketone (APDSK), have a free-radicalpolymerizable group and a photocrosslinkable

functional group. Polymerization is performed at70°C using benzoyl peroxide as the free radicalinitiator and methyl ethyl ketone as the solvent. Thermogravimetric analysis in air of the resultingpolymers indicates that they have sufficient thermaland thermo-oxidative stability to be used as negativephotoresists, with poly(APBSK) being more stablethan poly(APDSK). Photosensitivity was investigatedin various solvents in the presence and absence oftriplet photosensitizers. Rapid photocrosslinking ofpoly(APBSK) appears to be caused by the presenceof an electron donating group (NCH3). The bulkynaphthyl group present in poly(APDSK) appears tosterically hinder the approach of the pendant groupsfor photocoupling, reducing photocrosslinking rates.In the absence of triplet sensitizers, this reactionrate depends on the solvent, concentration, andsubstituent in the pendant chalcone moiety.Because the pendant chalcone unit possesses highphotosensitivity, even in the absence of a tripletphotosensitizer, poly(APBSK) and poly(APDSK) wouldbe useful as negative photoresists for variousapplications.John K. Borchardt

Rapid crosslinking in acrylamide polymersPOLYMERS

Light-processable photonic crystalsOPTICAL MATERIALS

Photonic crystals can be used to control theemission of light and could enable a newgeneration of optical devices of reduced size.Self-assembly of monodisperse spheres intoordered three-dimensional opal structures isone way of making large-area photoniccrystal films of controlled thickness. Using a surfactant-free emulsion

polymerization, Birger Lange and coworkersat the University of Mainz in Germany,Cornell University, and Georgia Institute ofTechnology have synthesized monodispersecolloids made from poly(t-butylmethacrylate)(Lange et al., Chem. Mater. (2004) 16 (25),5286). A photoacid generator (top) and anorganic dye (bottom) are incorporated intothe polymer beads, and opal photoniccrystals are crystallized from the polymersolution. Optical defects can be introducedinto this large-scale periodic structure usingultraviolet (UV) irradiation and a lithographicmask, followed by baking and treatment withaqueous base. The UV irradiation promotesacid-catalyzed ester cleavage of t-butylmethacrylate units on the polymerbackbone, resulting in crystal defects thatconfine light in localized modes. Thistechnique could permit the design of photoniccrystal waveguides, resonant cavities, filters,and other components for integrated opticalcircuits. John K. Borchardt

Photoacid generator (top) and dye sensitizer (bottom) used for

processing of opal photonic crystals.