Raphael Valves Industries - עמוד הביתenergy.org.il/wp-content/uploads/2017/01/Butterfly_for... · stdd lt lll di f htandard apply to all classes and sizes of such ... Zero

Butterfly Valves for Butterfly Valves for Oil&GasOil&Gas and and Petrochemical Petrochemical

industryindustry

b Alb Al Kh iKh i ((M SM S ))by Alex by Alex Khasin Khasin ((M.ScM.Sc))Raphael Valves IndustriesRaphael Valves Industries

A !@#$ INTERNATIONAL LTD. COMPANY

Valve typesGate valves

Approx. 13 % of the total valve market is covered by Gate valves

Characteristics• Multi turn operationMulti turn operation• Used for On/Off duty• Isolation valveIsolation valve• Pressure range up to CL4500• Size range up to 1800 mmSize range up to 1800 mm• Temp range cryogenic/500 C• Piggable design


gg g

Gate valvesWedge gate valve

• Used in liquid and gas applications up to 500 C

• Sealing is down stream• Sealing is down stream

Solid wedgesmall size, low temp.s a s e, o te p

Flexible wedgesuitable for temp shock

Double disc wedgeimprove seat alignment


Gate valvesConduit gate valve and Parallel

Expanding Gate Valve

• Typical valve for gas and refinery production and transportationtransportation

• Temperature range up to 250 C (Teflon seat design)

• Pressure range up to CL2500

• Size range up to 1800 mm


Gate valvesConduit gate valve and Parallel

Expanding Gate Valve

• Typical valve for gas and refinery production and transportationtransportation

• Temperature range up to 250 C (Teflon seat design)

• Pressure range up to CL2500

• Size range up to 1800 mm


Ball Valve

Body type


Ball arrangement

Floating and trunnion mounted ball valves

Floating ball valve Trunnion mounted ball valve

Floating and trunnion mounted ball valves


Plug valvesExpending plug valve

• Size range up to DN 300 mm• No rotation movement on sealing

area• Low maintenance costs• Used in refinery industry• Used in refinery industry• Used as double block and bleed

valvevalve

Typical applicationsyp pp• Metering stations• Main fuel ring


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G t l d iG t l d iGate valve designGate valve designTorque SeatedTorque SeatedTorque SeatedTorque Seated


GATEGATEGATEGATE

• Advantages+ Torque Seated

• Disadvantages- Packing leakage+ Torque Seated

+ Good seat Tightness+ F ll B

Packing leakage- Weight & Space- Cavities+ Full Bore - Cavities- OperabilityJ i-Jamming

- No perfect tightness


Ball ValveBall Valve

TB

BIN

G S

EAT

OF

BA

LL R

U%

O

DEGREES OF ROTATION


BALLBALLBALLBALL

• Advantages+ DB&B

• Disadvantages- Weight & Space+ DB&B

+ Good seat Tightness+ F ll B Pi bl

Weight & Space- Dead Volume- High wear+ Full Bore Piggable

+ Operability- High wear- Soft Seated Mainly

N f t ti ht- No perfect tightness


REQUIRED VALVE FEATURESREQUIRED VALVE FEATURES

METAL SEATEDMETAL SEATEDBIDIRECTIONALBIDIRECTIONALBIDIRECTIONALBIDIRECTIONALGOOD TIGHTNESSGOOD TIGHTNESSINHERENTLY INHERENTLY FIRESAFE or FIRE FIRESAFE or FIRE TESTEDTESTEDTESTEDTESTED


APPLICABLE STANDARDSAPPLICABLE STANDARDS

API API 609 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type.

API API 598 598 and APIand API66D (leakage)D (leakage)API API 607607, API , API 66FA (fire test)FA (fire test)ANSI BANSI B1616..1010, B, B1616..55, B, B1616..4747



APIAPI 609609API API 609609Butterfly Valves: Double Flanged, Lug- and Wafer-Type The standard covers design materials faceType. The standard covers design, materials, face-to-face dimensions, pressure-temperature ratings, and examination inspection and test requirementsand examination, inspection, and test requirements for gray iron, ductile iron, bronze, steel, nickel-base alloy or special alloy butterfly valves that providealloy, or special alloy butterfly valves that provide tight shutoff in the closed position and are suitable for flow regulation.for flow regulation.



APIAPI 598598API API 598598Valve Inspection and Testing. The standard covers i ti l t i ti dinspection, supplementary examination, and pressure test requirements for both resilient-seated and metal to metal seated gate globe pl g balland metal-to-metal seated gate, globe, plug, ball, check, and butterfly valves. Pertains to inspection by the purchaser and to any supplementaryby the purchaser and to any supplementary examinations the purchaser may require at the valve manufacturer's plantmanufacturer s plant.



APIAPI66DDAPIAPI66DDSpecification for Pipeline Valves. API 6D is an d ti f ISO 14313 1999 P t l d N t ladoption of ISO 14313: 1999, Petroleum and Natural

Gas Industries-Pipeline Transportation Systems-Pipeline Val es This International StandardPipeline Valves. This International Standard specifies requirements and gives recommendations for the design manufacturing testing andfor the design, manufacturing, testing and documentation of ball, check, gate and plug valves for application in pipeline systemsfor application in pipeline systems.



API API 607607Fire Test for Soft-Seated Quarter Turn Valves. The standard covers the requirements for testing and evaluating the performance of straightway, soft-seated quarter-turn valves when the valves are exposed to certain fire conditions defined in this standard. The procedures described in this t d d l t ll l d i f hstandard apply to all classes and sizes of such

valves that are made of materials listed in ASME B16 34B16.34.



API API 66FAFAS ifi ti f Fi T t f V l Th t d dSpecification for Fire Test for Valves. The standard covers the requirements for testing and evaluating the performance of API Spec 6A and Spec 6Dthe performance of API Spec 6A and Spec 6D valves when exposed to specifically defined fire conditionsconditions.


APPLICABLE STANDARDSAPPLICABLE STANDARDSAPPLICABLE STANDARDSAPPLICABLE STANDARDS

ANSI BANSI B1616..1010, B, B1616..55, B, B1616..4747S ifi ti f l dSpecification for pressure class and process connections that cover flanged and welded connection types and face to face dimensionsconnection types and face to face dimensions.


Product Concept


CNDisc and Stem CN

• Double eccentric


CNSeat Style CN

• Typical Fire Safe Seat

- POSITION SEATED

- Rated according API 609


CNSeat Style CN

Metal Seat

- Rated according ANSI 150/300/600

- Tightness according ANSI 76-2-91- Tightness according ANSI 76-2-91 Class IV


S i 30 000Vanessa RevolutionVanessa Revolution

Series 30,000Triple offsetTriple offset

ZERO RubbingZERO Rubbing


GATE VALVESGATE VALVESARE TORQUE SEATEDARE TORQUE SEATED

More Torque

=

M ti htMore tightness


VANESSA TOVVANESSA TOVVANESSA TOVVANESSA TOVIS TORQUE SEATEDIS TORQUE SEATED

More Torque

=

M ti htMore tightness


VANESSAVANESSAis ais a 11//44 TurnTurnVANESSAVANESSA

is ais a 11//44 TurnTurnis a is a 11//4 4 TurnTurnGate valveGate valve

is a is a 11//4 4 TurnTurnGate valveGate valveGate valveGate valveGate valveGate valve


S i 30 000

Shutoff Capability

Series 30,000

Shutoff Capability

All Vanessa valves are required to pass a Zero Leakage* testto pass a Zero Leakage test

*Zero leakage is defined as the ability to pass a test per All International standards with ZERO bubbles of air

and / or drops of water.


All Vanessa valves are tested to pass All Vanessa valves are tested to pass ppa ZERO LEAKAGE testa ZERO LEAKAGE test

ZERO leakage definitionZERO leakage definitionZERO leakage definitionZERO leakage definition

Zero leakage is defined as the ability to pass a test per ALL International standards with ZERO bubbles of air and/or drops of water


S i 30 000

Shutoff Capability

Series 30,000

Shutoff Capability

Bubbletight is the most misused term !Bubbletight in accordance with ANSI/FCI 70-2 class VI

or API 598 or MSS SP61

Bubbletight is the most misused term !

or API 598 or MSS SP61means Allowable Leakage.

iIn accordance with ANSI B16.104 cl.VI8” valve = 45 bubbles per minute

24” valve = 400 bubbles per minute


S i 30 000Zero Leakage valveSeries 30,000

API 598 ANSI/FCI 70-2 API 6DSoft Seated Class VI Rev.18

MM. INCH Liquid Air** Liquid Air Liquid/Air*80 3" 12 24 0 3 0

DiameterAPI 598

Metal Steated

80 3" 12 24 0 3 0100 4" 12 24 0 11 0150 6" 12 24 0 27 0200 8" 20 40 0 45 0200 8 20 40 0 45 0250 10" 20 40 0 - 0300 12" 20 40 0 - 0350 14" 28 56 0 - 0350 14 28 56 0 0400 16" 28 56 0 - 0450 18" 28 56 0 - 0500 20" 28 56 0 - 0600 24" 28 56 0 - 0750 30" 28 56 0 - 0900 36" 28 56 0 - 0

1000 40" 28 56 0 01000 40" 28 56 0 - 0ANSI/FCI 70-2 Class VI does not define leakage above 8”* Air test is optional** Air test is required for butterfly and metal seated ball valves


Air test is required for butterfly and metal seated ball valves

Advantages ofAdvantages of TOVTOVAdvantages of Advantages of TOV TOV over Gate valvesover Gate valvesover Gate valvesover Gate valves

Seat tightness Zero leakage compared to API 598Better packing tightnessBetter packing tightnessBetter Operability48” closing in 0.15 seconds ! Easily RepairableEasily Repairable


Advantages ofAdvantages of TOVTOVAdvantages of Advantages of TOV TOV over Gate valvesover Gate valvesover Gate valvesover Gate valves

No JammingNo CavitiesNo CavitiesSpace & Weight savingsMaintenance Control capabilityControl capability


Advantages of Advantages of TOV TOV over Ball valvesover Ball valvesover Ball valvesover Ball valves

Inherently Firesafe vs. FiretestedZero leakage metal seatedZero leakage metal seatedNon Rubbing rotation vs. 100% rubbingo ubb g o o vs. % ubb gLess torque / Smaller actuators


Advantages of Advantages of TOV TOV over Ball valvesover Ball valvesover Ball valvesover Ball valves

Space & Weight savingsLess maintenance Control capabilityControl capability


INHERENTLY FIRESAFEINHERENTLY FIRESAFEINHERENTLY FIRESAFEINHERENTLY FIRESAFE

The valve is firesafe by design.

The valve has no soft components that ld b d t d b th ficould be destroyed by the fire.

The valve does not change its performance before, during or after the p , gfire.


S i 30 000Inherently Fire Safe

Series 30,000

ZERO LeakageZERO Leakage

BEFOREDURINGAFTERAFTER

Th Fi T tAPI 607 IV Edition - ELF Fire Test

The Fire Test


S i 30 000Inherently Fire Safe

Series 30,000


Weight ComparisonWeight ComparisonANSI class ANSI class 150150

Vanessa Gate Ball

Kg4500Kg4800.

Vanessa Gate Ball

Kg3600Kg3900.Kg4200.Kg4500.

Kg2700.Kg3000.Kg3300.Kg3600.

Kg1800.Kg2100.Kg2400.Kg2700.

Kg900.Kg1200.Kg1500.Kg1800.

Kg.Kg300.Kg600.

g


g3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 30" 32" 36"

Preferred installation position with horizontal shaft

Series 30,000p


S i 30 000

Turbine Trip & Throttle

Series 30,000

p

Vanessa Series 30,000 valves ,are currently used in Turbine Trip & Throttle applications by companies such as:companies such as:

General Electric ToshibaHitachiMitsubishiF jiFujiAnsaldoABB

DN 40” ANSI cl.150 with Biffi hydraulic actuator sold to Mitsubishi Japan for Ilsan (Korea) Power Station

ABB


Ilsan (Korea) Power Station

S i 30 000Large Diameter

Series 30,000

Vanessa is supplying around 800 pieces of its Series 30,000 Rotary Process Valves (up to 42”, ASME cl. 600), to be installed on isolation andinstalled on isolation and Emergency Shut-Down (ESD) services. The selection of Vanessa valves ensures a genuine zero-leakage capability over extended service lifeover extended service life.


Series 30,000

Double Flanged Double Flanged / F.-to-F. ANSI B16.10

WaferLugged


S i 30 000

Cryogenic Service

Series 30,000

The ALL METAL - RESILIENT SEALING with shutoff better

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than all other metal seated valves in cryogenic applications provides Vanessa a leadingprovides Vanessa a leading position in this market.

ND 50”Class 150 in 316 S/S sold toND 50 Class 150 in 316 S/S sold to Chiyoda for Qatar QGPC shown at the completion of a cryogenic test at the Vanessa plant.


p

S i 30 000

High Pressure

Series 30,000

The Vanessa valve, body & trim, is fully ANSI rated up to Cl 900

g

is fully ANSI rated up to Cl.900

ANSI cl. 600 and 900 VanessaANSI cl. 600 and 900 Vanessa valves are used in tight shut-off applications by companies such as:

Shell, AGIP, Chevron, Mobil, NAM Amoco Chiyoda DowNAM, Amoco, Chiyoda, Dow, Phillips

DN 34”(850 mm.) ANSI Class 900 in 304 L supplied to Chiyoda for QAFAC (Qatar Fuel Additives Company Ltd.) in Qatar - Methanol/MTBE project


S i 30 000Cryogenic Service

Series 30,000

Vanessa has cryogenic references with companies such as:

Rocketdyne (Boeing) USARocketdyne (Boeing), USA Mobil - QatarShell - Bonny Island, NigeriaWoodside, AustraliaExxon, USABritish Gas, UKBritish Gas, UKAir Products, UKSNAM, ItalyK G (P T k t i l)Korea Gas (Pyeong Taek terminal)

Vanessa Cryogenic valve 16” cl. 150 installed on rocket engine test stands at the John C. Stennis Space Center in Mississippi (USA)


Stennis Space Center in Mississippi (USA)

S i 30 000

Steam Isolation

Series 30,000

Vanessa 30,000 Series valves

Steam Isolation

,are capable of maintaining Zero Leakage even in

t t d d h t dsaturated and superheated steam.Vanessa is becoming theVanessa is becoming the industry’s standard in all industries for steam isolation applications.


S i 30 000

Off-Shore

Series 30,000

Vanessa 30,000 Series metal

Off-Shore

seated, Zero Leakage, inherently firesafe valve is an ideal substitution for ballideal substitution for ball valves in off-shore applications due to its superior performance, light weight and compact design

DN 24”Class 900 in service at Phillips Petroleum, Ekofisk field, Off-Shore Platform No 2/4P in the North Sea as ball valves replacement.


S i 30 000

Tank Farm

Series 30,000

The long lasting isolation

Tank Farm

capability provided by the Series 30,000 ideally suits the needs of Tank Farmneeds of Tank Farm applications

DN 28”Class150 in WCB with BiffiDN 28”Class150 in WCB with Biffi QTC electric actuator installed at TOTAL Flandres refinery in France.


S i 30 000

Tank Isolation

Series 30,000Vanessa has supplied more than 2500 valve Tank Isolation to Reliance Petroleum Ltd at the world’s largest grass roots refinery. Approximately 800 air and motor operated Vanessa valves i t ll d t f th l t k finstalled as part of the large tank farm expansion project at the Jamnagar refinery, which spans some 120km2 of the Jamnagar region of Gujarat in North West Indiregion of Gujarat in North-West India.

Vanessa Series 30,000 rotary process valves are being installed on tank manifolds and pump services within the tank farm to perform isolation

d E Sh t Dand Emergency Shut Down (ESD) duties.


S i 30 000

Fire Water Isolation

Series 30,000

Fire Water Isolation


S i 30 000

Pump Isolation

Series 30,000

Pump Isolation


S i 30 000

Turbine Trip Isolation

Series 30,000

Turbine Trip Isolation


S i 30 000

Liquid Styrene Isolation

Series 30,000

Liquid Styrene Isolation


S i 30 000

Phosgene Unit

Series 30,000

Phosgene Unit


S i 30 000Emergency Shut-Down at Oil Refineries

Series 30,000g y


S i 30 000Gas Transmission/Platform

Series 30,000


S i 30 000

Gas Turbine Exhaust Isolation

Series 30,000

Gas Turbine Exhaust Isolation


Documents

Raphael Valves Industries - עמוד הביתenergy.org.il/wp-content/uploads/2017/01/Butterfly_for... · stdd lt lll di f htandard apply to all classes and sizes of such ... Zero