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Engineers & Environmental Consultant ISO 9001:2008 Certified EIA Consultant QCI/NABET Accreditated EIA Consultant 1 Mantras Green Resources Ltd.

Rajhans ETP

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Page 1: Rajhans ETP

Engineers & Environmental Consultant

ISO 9001:2008 Certified EIA Consultant

QCI/NABET Accreditated EIA Consultant

1Mantras Green Resources Ltd.

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Mantras Resources was established as a partnership organization in the year 2005 and on 9th of May 2013 it is converted into a Public Limited company namely Mantras Green Resources Limited.

ISO 9001:2008 certified organization providing complete range of consultancy services for Engineers & Environmental project services since 2007.

The company has made rapid strides as a professionally managed organization under the leadership of CEO & CMD, Dr. U. K. Sharma.

The sharp business acumen and visionary approach has placed the Company among top-notch organizations in the market.

Our impact in the market is reflected by the fact that versatile services provided by us are utilized in various sectors like Distilleries, Sugar industry, Building & Construction projects, Thermal Power Plants, Pesticide Industry, Synthetic Organic Chemical Industry, Metallurgical industries, Townships and Area development projects etc., for Government, Private and Co-operative organizations.

2Mantras Green Resources Ltd.

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To provide consultancy services for all type of influent water, sewage, municipal waste, industrial waste water Treatment etc.

Research & Development in water and waste water management, engineering, designing, erection, & commissioning of waste water treatment plants on turnkey basis.

Manufacturing, selling, distribution of all type of plant, machinery equipment & apparatus for all type of water and waste water treatment plants.

Study, Modification, Up gradation of existing Treatment Plants.

Entering into contract for total operation of running of plants on Turnkey, BOT, Running operation basis. 3

Mantras Green Resources Ltd.

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Provide bio-tech solution for waste water treatment which provide biological reactors & effluent treatment solutions for distillery, steel, dairy, construction, chemical & other industries.

To develop & research of technology for management and treatment of fly ash & industrial solid waste, municipal, chemical and hazardous wastes.

To carry out EIA studies to represent the industry before MOEF, SEAC for their expansion, modification & proposed industry for grant of Environmental Clearance or other Environment related matters.

To support manufacturing, REC & distribution of electricity from conventional & non conventional sources i.e. solar, wind, methane gas digester & from bio mass.

To carry out Import & Export business in perishable, Agro based products, Ethanol, Molasses, Organic & Non Organic chemicals, Handicraft items & Spices.

4Mantras Green Resources Ltd.

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5Mantras Green Resources Ltd.

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6Mantras Green Resources Ltd.

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Environment Impact Assessment (EIA/ EMP) Studies Pollution Control Systems Consent from State Pollution Control Board Preparation of Detailed Project Report (DPR) Groundwater and Surface Water Investigations SWM (Industry & Public Sector Knowhow) Effluent Treatment Systems (Industry) Green Buildings Certification Rain water Harvesting Advisory Energy Audit Environmental Audit Environmental Statement reports Renewable Energy Certificate Advisory 7

Mantras Green Resources Ltd.

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Waste To Energy Project (MSWM) Treatability & Feasibility studies Sewage Treatment Plant (STP) Waste Water (Effluent) Treatment (ETP, CETP) Water Treatment Plant (WTP) Operation & Maintenances of ETP Reuse & Recycle of Sewage & Industrial Effluent Air Pollution Control System Bio-Digester Commissioning of all type ETP Bio-Composting

8Mantras Green Resources Ltd.

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9Mantras Green Resources Ltd.

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Indian Red Onion Yellow Maize Spices Sugar Cane Molasses ENA, RS, Ethanol Ethyl Acetate Rice / Dal

10Mantras Green Resources Ltd.

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11Mantras Green Resources Ltd.

Onion

Pulses

Maize

Molasses

SpicesEthanol

(Portable Grade)

Ethanol

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Name of Customer ProjectRuchi Soya Industries, Raigad, Maharashtra Environmental Clearance, Coal based 4.42 MW Power Plant

Venkateshwara Biorefineries Pvt Ltd. Sangli, Maharastra Environmental Clearance, Proposed expansion of 25 to 90 KLPD Multi-feed distillery

Trimurti Greenfield Pvt.Ltd. Sangli, Maharastra

Environmental Clearance, Distillery Unit (90 KLPD) and Co-generation Power Plant (50 MW)

Tantia Agrochemicals Pvt.Ltd. Kolkatta, Pachim Bangal Environmental Clearance, New 90 KLPD distillery

Rajsthan State Ganganagar Sugar Mills Ltd. Sri Ganganagar, Rajstan For mulifield 30 KLPD Distillary & 4.9 MW Co generation Kadwa Goda Khore Sugar Manufacturing karkhana Ltd. Nashik, Maharastra Environmental Clearance, 4000 TCD and 14 MW cogent

Majalgaon Sahakari sakhar Karkhana Ltd. Beed, Maharastra

Environmental Clearance, New 22 MW cogent with sugar plant modernization cum expansion 3500 TCD to 5000TCD

Yashwant Energy Pvt. Ltd. CDM/CCX Methane Extraction

Kolhapur Sugar Mills Ltd. Kolhapur, Nashik

CDM/CCX Methane Extraction and Power Generation

12Mantras Green Resources Ltd.

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Name of Customer

Project

Jogeshwari Breweries Pvt.Ltd, Usmanabad, Maharastra Environmental Clearance, New 25 KLPD grain based distillery unit

Bhagylaxmi Rolling Mills Pvt.Ltd. Environmental Clearance, Expansion 350 to 750 MTD of steel plant

Karan Distillery Pvt. Ltd., Bhandara, Maharastra Environmental Clearance, expansion 22 KLPD to 29 KLPD

Kishanganj Jute Mills Ltd. Kishanganj, Bihar Environmental Clearance, New 60 KLPD Grain Based Distillery.

Tasgaonkar Industries, Satara, Maharastra

Environmental Clearance, New 3500 TCD Sugar unit and 06 MW Cogeneration power plants.

Kukadi SSK Ltd., Ahemednagar, Maharastra Environmental Clearance, New 16 MW Power Plant & 6 KLPD Distillary

Bhairavnath Sugar works Ltd., Solapur, Maharastra Environmental Clearance, distillery 30 KLPD

Dharni Sugar & Chemicals Ltd., Trivelli, Tamilnadu Commicning of 750m3/day molasis basis thermofilied BiodigesterAurangabad Distillery Pvt. Ltd. Pune, Maharatra.

REC Power generation 1.5 MW

13Mantras Green Resources Ltd.

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Name of Customer Project

Chhattisgarh Distilleries Pvt. Ltd. Dugr, Maharastra Revamping of UASB Bio - Digester Into CSTR Technology

Adlers Bio-Energy Pvt. Ltd. Osmanabad, Maharastra Environmental Clearance, New distillery 30 KLPD

Kalika Steel & Alloys Pvt.Ltd. Environmental Clearance, Expansion 300 to 800MTD of steel plant

Saswad Mali Sugar Factory Ltd. Solapur, Maharastra Environmental Clearance, New distillery 30 KLPDSona Sati Organics Pvt. Ltd. Gopalganj, Maharastra

Environmental Clearance, Installation of Grain based Distillery Unit (45 KLPD) in the existing Distillery Unit (Molasses based 45 KLPD)

Vitthal Sugar Mfg. Ltd., Solapur, Maharastra Environmental Clearance, New distillery 30 KLPD

Rena SSK Pvt. Ltd., Latur, Maharastra Environmental Clearance, New 30 KLPD molasses based Distillery

Excel Krishi Prakriya Pvt. Ltd., Kolhapur, Maharastra Environmental Clearance, New distillery 30 KLPDPadmashree Dr. Vitthalrao Vikhe Patil SSK Ltd., Beed, Maharastra Environmental Clearance, New distillery 30 KLPD

14Mantras Green Resources Ltd.

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Name of Customer Project

Aurangabad Distilleries Pvt. Ltd., Pune, Maharastra Environmental Clearance, Expansion 30 KLPD to 90 KLPDPioneer Industries Limited, Pathankot, Punjab. Environmental Clearance 50 KLPD Grain based distillery Sewda Transenergy Pvt. Ltd., Jaipur, Rajastan

Project proposal, DPR and EC. For 6 MW Cogent and 25 KLPD Grain Based Distillery

Nasik Muncipal Corporation, Nashik, Maharastra Municipal solid waste conversion to renewable energy

Deogaon farms LLP, Nashik, Maharastra Dairy ETP Erection & commissioning, Consent to establish & Consent to Operate

Kadawa Goda Sugar mfg. Ltd., Nashik, Maharastra

4000 TCD sugar & 14 MW Co generation, ETP erection & Commissioning

Karan Distillery pvt. Ltd., Buldhana, Nashik

Air pollution control device

Karan Agencies, Kolhapur, Nashik Distillery ETP Up gradation

15Mantras Green Resources Ltd.

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Organization is planning to set up a 10MW power project based on renewable energy along with 25 KLPD Grain based Distillery & Biomass

Cogeneration Power Plant at Churu, Rajasthan. For which IEM is granted by Ministry of Commerce & Industry, GoI., bearing No.2321/SIA/IMO/2009 &2320/SIA/IMO/2009 dated on 15th Sept.2009 under name of Sewada Trans Energy Pvt. Ltd.

Organization is planning to set up a sugar industry & a cogeneration unit along with molasses based Distillery unit in Maharashtra

Planning to setup a chain of Environmental Laboratories.

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Rajhans DairyYear of Establishment: 12-11-1977

Founder: Freedom fighter & sahakar Maharshi Bhausaheb Santuji Thorat.

Products: Milk, Ghee, Dahi Chass, Lassi, Cheese,

paneer pedha, barphi,

Amrakhand, Shrikhand, flavoured milk, khoa, rasgulla, Gullab jam etc

Mantras Green Resources Ltd.

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Presently Rajhans dairy handling 3 lack liters of milk per day.

During processing, washing near about 600 cubic meter of effluent is generated.

Mantras Green Resources Ltd.

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• Dairy industry is one of the polluting food industry in regard to its large water consumption.

• Considering the increased milk demand, the dairy industry in India is expected to grow rapidly and have waste generation and related environmental problems are also increasing.

• To provide Environment & engineering service.

• To protect our environment and to reduce water crisis.Mantras Green Resources Ltd.

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We can provide environmental & engineering consultancy facility.

We can provide designing, erecting & commissioning of all type of effluent treatment plant.

We also provide Operation and maintenance facility for etp.

Mantras Green Resources Ltd.

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• Environmentally friendly.

• Economically feasible.

• Low construction cost.

• Quality of treated water

Mantras Green Resources Ltd.

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Need to erect entire setup.

Economically not feasible

Gas generation rate is less

Mantras Green Resources Ltd.

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Parameter Inlet Parameters

Outlet

pH 6.5 – 8 7 - 8BOD 1300 – 1500 < 100COD 2100 – 2400 < 200 Oil & Grease 38 < 10TSS 180 < 100

Mantras Green Resources Ltd.

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1 Kg of milk fat = 3 Kg of COD1 Kg of lactose = 1.13 Kg of COD1 kg protein = 1.36 kg COD. COD value of untreated effluent: 2400Total volume of effluent: 6,00,000 lit/dayTotal biological load per day 1440 kg per day

Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

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1) Preliminary filtration

2) Oil & Grease remover

3) Aerobic treatment

4) Separation of sludge from effluent

Mantras Green Resources Ltd.

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ObjectiveRemoval of Plastic, gunny bags, any solid

material.

AdvantagesAvoids blocking, choking of chambers and pipe line.Less maintenance of pump due to chocking.

Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

PRELIMINARY FILTRATION

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Objective:Removal of oil & grease from effluent.

Advantages:Oil and grease content in outlet parameters

within limit

Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

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ObjectiveTo treat the biological and chemical load

AdvantagesBOD & COD parameters are within limit in

treated effluent

Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

Aeration process

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ObjectiveSludge removal from effluentRemoval of suspended particles

AdvantagesTSS content within limit in treated water

Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

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Mantras Green Resources Ltd.

Parameter

Outlet

pH 7 – 8BOD < 100COD < 200

O & G < 10TSS < 100

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Mantras Green Resources Ltd.

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