NAME: B.KAILASA RAJA MECHANICAL ENGINEER FOR SIEMENS GAS TURBINES

AND COMBUSTION CHAMBERS (SIEMENS GAS TURBINES)

COMPANY NAME: TECHNICAL SOURCESON SIGHT TO SIEMENS

LOCATION: RAZ Al KHAIR .RAZ Al ZOWR. SAUDI ARABIA NATIONALITY: INDIAN

PH NO: +918098533075 EMAIL: hereiamraja@gmail.com

PERSONAL DOSSIER

Name: B. Kailasa RajaMarital status: unmarriedDate of Birth: 20th July 1981Religion: Hindu.Nationality: IndianAddress:B.kailasa Raja S/o K.Balasubramanian1/17-1 Sub register office streetMurappanadu village,Via vallanaduTuthukudi districtTamilnadu India.Passport Details: N4945273Languages Known: Tamil. English & Hindi

Aim: To pursue a challenging career to become an excellent human resource in corporate environment and employing my mechanical engineering skillsWorking Experience: Total Work Experience : 16 yrs

CURRENT AND PREVIOUS EXPERIANCES AND AN OVERVIEW OF PROJECT DETAILS

Position: MECHANICAL ENGINEER FOR SIEMENS GAS TURBINES AND COMBUSTION CHAMBERS

Location: SAUDI ARABIA. RAZ Al KHAIR .RAZ Al ZOWR

COMPANY NAME: TECHNICAL SOURCESON SIGHT TO SIEMENS

2400 MW POWER AND DESALINATION PLANT(MILLION M3 PER DAY)

2400 MW COMBINED CYCLE POWER PLANT.380KV SUB STATION

PROJECT VALUE $4.5 BILLIONSAUDI ARABIA.RAZ AL KHAIR, RAZ AL ZOWR

CLIENTSSIEMENS (USA)POYRY (FINLAND)SEPCO (CHINA)AL ARAB CONTRACTING COMPANAY (SAUDI ARABIA) SWCC (SAUDI ARABIA)

WORK DONEASSEMBLY OF SIEMENS GAS TURBINE SGT6-5000F

SIEMENS GAS TURBINE SGT6-5000F EQUIPMENTS ERECTION

COMBUSTION CHAMBER INSTALLATION IN SIEMENS GAS TURBINE SGT6 5000F (DLN AND ULN)

JOB RESPONSIBILITIES

1. Checking of drawings, quantities and ensuring for Starting the work.

2. Overseeing the selection and requisition of materials and plant for use in the construction and making cost-effective solutions and proposals for the intended project

3. Planning the work and efficiently organizing the plant and site facilities in order to meet agreed deadlines.

4. Coordinating with any consultants, sub-contractors, supervisors, planners, quantity surveyors and the general workforce involved in the project;

5. Liaising with clients and their representatives (architects, engineers and surveyors), including attending regular meetings to keep them informed of progress.

6. Day-to-day management of the site, including supervising and monitoring the site labour force and monitoring the work of any subcontractors.

7. To prepare and monitor daily site diary, manpower chart and progress report and to control wastage and delivery of material to site.

8. To monitor and control the work as per the quality management system.

9. To guide the Site Foremen, Charge Hand and Fitters to carried out the job as per the specifications and shop drawings approved by the Consultant.

10. To follow the organization’s safety procedures and instructions to promote, create and maintain a safe and healthful work environment

WORK DONE

SGT6 5000F SIEMENS GAS TURBINES EQUIPMENTS

ERECTION DETAILS

Gas turbine (GT) Gas Turbine enclosureGenerator (OAC)Generator air inlet filterTurbine air inlet duct and silencer Turbine air inlet filterFuel gas main filter/separatorFire protection skidExhaust transitionExhaust stackRotor air cooler (fin-fan)Dry chemical cabinetWater injection pump skidFuel oil pump skidHydraulic supply skidLube oil packageLube oil cooler (fin-fan)Electrical packageCompressor wash skidStarting packageBrushless excitationVT & surge cubicleFuel oil water injection skids (Fowi) Compressor wash skid. Control oil skid. Vgv and igv actuatorsStart up purge air compressorsShut down purge air compressorsInstrument air compressorsDehumidifierLube oil packages. Pipe rack for gas and steam turbine power plantExhaust manifold erectionExhaust manifold cover plates erectionDiffuser erectionFuel oil water skid enclosureTurning gear arrangement

WORK DONE

COMBUSTION CHAMBER ERECTION DETAILS

STAGES OF COMBUSTION CHAMBER INSTALLATION IN SIEMENS GAS TURBINE SGT6 5000F

Emission Control and fuel flexibility Proven Ultra Low NOx (ULN) andDry low NOx Combustion System Single digit CO and NOx emissionWith 40 % turn-down capability Maintenance cycle increased from 8,000 equivalent base load operating hours to 12,500 hours

STAGES OF COMBUSTION CHAMBER INSTALLATION

Installing the C-stage fuel ring

Installing the leg bolt

Installing the feed pipe

Installing the feed block shim

Installing the assembly support toolInstalling the thredoletWelding the thredolet to the cylinderInstalling the Feed pipe assemblyInstalling Fuel ring Installing the Fuel ring leg shimsInstalling the Swagelok 90 Basket installation

Basket - cross flame tube assembly (Including Marman coupling assembly)

Cross flame tube shoulder gap

(Sleeve to shoulder gap to be 2.5mm to 3.8mm)

ULN Top hat installation

Flashback thermocouple assembly

DLN flashback thermocouple installation

Verification of thermocouple insertion in the flashback tube

Support housing installation (12K gas only)

DLN Pilot Nozzle installation (including pilot gasket)

DLN dual fuel pilot nozzle orientation

Centering of pilot washer

12k gas only DLN combustion assembly

25K dual fuel DLN combustion assembly

C-stage fuel supply piping installation

UV assembly at basket locations 14 and 151Installing Cover plate gasket 2 Installing Cover plate flange 3 Installing UV gaskets 4 Installing UV pipe plug 5 Installing UV Detector flange 6 Installing Sweep tube

Igniter installation (basket locations #6 and #7) Installing Igniter Gasket Igniter gap1.8 mm (0.07”) minimum3.8 mm (0.15”) maximum

ULN Flashback thermocouple installationPilot thermocouple APilot thermocouple B

Main thermocouple AMain thermocouple BVerifying proper insertion of pilot T/C and main T/C

ULN support housing installationULN pilot nozzle installationIncluding pilot gasket

DLN ASSEMBLYFlashback ThermocouplesDLN Support HousingDLN Pilot NozzleC-Stage Fuel Supply PipingUV DetectorsIgniters

ULN ASSEMBLYFlashback ThermocouplesULN Support HousingULN Pilot NozzleC-Stage Fuel Supply PipingUV DetectorsIgniters

DLN GAS ONLY COMBUSTION ASSEMBLY (12K)DLN GAS ONLY COMBUSTION ASSEMBLY (25K)DLN DUAL FUEL COMBUSTION ASSEMBLY (25K)ULN GAS ONLY COMBUSTION ASSEMBLY (12K)ULN GAS ONLY COMBUSTION ASSEMBLY (25K)ULN DUAL FUEL COMBUSTION ASSEMBLY (12K)ULN DUAL FUEL COMBUSTION ASSEMBLY (25K)25 K DLN ENGINE ASSEMBLIES25 K ULN ENGINE ASSEMBLIES

WORK DONEGAS TURBINE ASSEMBLY DETAILS

1. Generator coupling

2. Thrust bearing3. Journal bearing4. Inlet air duct5. Inlet cylinder6. Variable inlet guide vane7. Compressor rotating blades8. Fixed compressor end support9. Compressor diaphragms withLabyrinth seals10. Compressor cylinder with borescope access11. Compressor thru-bolt12. Compressor bleed manifolds13. Compressor, combustor and turbine cylinder14. Fuel nozzles15. Combustor baskets16. Combustor transitions17. Torque tube/air separator18. Engine horizontal joint19. Turbine disc thru-bolts20. Individual first-stage stationary vanes21. Turbine multivane diaphragms22. Turbine discs23. Turbine rotating blades24. Turbine roll-out blade rings25. Blade path thermocouples26. Flexible turbine end support27. Exhaust expansion joint28. Exhaust cylinder29. Exhaust diffuser inner cone

ADVANTAGES OF SGT6-5000F SIEMENS GAS TURBINES

ENGINE: Most powerful 60Hz F class engine capable of over 250 mwHigh simple and combined cycle efficiencies

TURBINE

Turbine stage 1 design has new aerodynamic, cooling,Coatings and materials design, Stage 2 includes improved cooling, materials and Coatings technology and Stages 3 and 4 utilize new coatings technology. The fourth Stage vane and blade designs contribute to improved efficiency and increased maximum Shaft power limit

COMBUSTION SYSTEMEmission Control and fuel flexibilityProven Ultra Low NOx (ULN) and Dry low NOxCombustion SystemSingle digit CO and NOx emissionWith 40 % turn-down capability

COMPRESSORHigh efficiency through proven 3D bladingAnd abradable coatingProven and robust 13-stage compressor

ROTOR500 units operating with single tie bolt rotors haveAmassed over 12 million hours and 149,000 starts.No nickel-based alloys are used in the rotor construction; rather the rotor uses upgraded steel discs in the turbine section, allowing for greater flexibility in turbine blade cooling air temperature

MAJOR OVERHAULHOURS-50,000 .STARTS- 1,800

Fast cycling capability through fastActing variable guide vanes (VGV)

All rotating blades Replaceable without Rotor de-stack or liftLow firing temperature means low risk design with provenConventional turbine alloys for longer Service interval and life

More than 320 units in commercialMore than 500 units in commercial operationMore than 10 million accumulated operation hours

A Fast start option is available to produce 150 MW in 10Minutes

Static frequency converter (SFC)(Static start, where generator operates as a motor) replaced the mechanical starter motor. SFC allows more efficient andFaster rotor acceleration than the equivalently sized mechanical starting motor

Turning gear (TG) speed was increased from 3 rpm to 120 rpm

OTHER ADVANTAGESCompressor technology development,Combustion system development,Cooling and leakage air reduction,Cooling and disc cavity air modulation,Improved thermal barrier coating (TBC) application on some turbine airfoils,Selected turbine vane and blade improvements,Blade tip clearance reduction, andExhaust system enhancements

SGT6-5000F SIEMENS GAS TURBINE DETAILS

CompressorType -Axial flowNumber of stages- 13Rotor speed -3600 rpmPressure ratio -17:1Inlet guide vanes- Variable

Combustion systemCombustors:Type - Dry Low NOx, Ultra Low NOxConfiguration - Can-annular

Fuel - Gas fuel only Gas fuel & liquid fuel (option)Number- 16Fuels:Natural gas pressure range - 475 to 500 psig - Nominal @ gas turbine Filter/separator inlet flangeLiquid fuel (option) - 50 to 90 psig @ fuel Oil skid interface flange (Demineralised water Injection required)

TurbineNumber of stages -4Number of cooled stages- 3

BearingsJournal bearing:Type -tilting padQuantity -2Thrust bearing: Drive endType -tilting padNumber -1

DriveCold end, direct couple

GeneratorStandard - ANSI/IEC

TypeBase - Open air-cooled (OAC) Option - totally enclosed water-to-air-cooled Option - Hydrogen-cooled

Excitation- Base Brushless- Option Static

Nameplate ratingMVA - 249 MVAPower factor - 0.90Voltage - 15 KVCurrent - 8200 A

Frequency - 60 HzSpeed - 3600 RPMField current - 1544 AField voltage - 270 VAmbient temperature - 59°F / 15°CCold gas temperature - 32°CInsulation class - Class FOperation class - Class FShort circuit ratio - 0.45Direct axis impedance - Saturated Xd = 2.13 per unit X'd = 0.26 per unit X''d = 0.19 per unit

Starting system

Inspection type - Gas fuel - Hours - StartsCombustor 8,333 450Hot gas path 25,000 900Major overhaul 50,000 1,800

A fast-start option is available to provide 150 MW in 10 minutes.WORK DONE

COMPANY NAME: EDAC ENGINEERING

POSITION: PROJECT ENGINEER

2 x 600 MW MUTIARA THERMAL POWER PROJECT

ERECTION DETAILS BOILER

ERECTION OF BOILER ACCESSORIES

ECONOMISERAIR PREHEATERSUPERHEATERSSOOT BLOWERSFURNACESREHEATERELETRO STATIC PRECIPITATOR (ESP) TURBINECONDENSOR SYSTEMDUCT ERECTION

CHEMICAL CLEANINGINSULATION OF PRESSURE PARTSDRAINABLE AND NON DRAINABLE TEST SAFETY VALVES ERECTIONSTRUCTURE ERECTION

SUPERHEATER SYSTEMALIGNMENT OF SH DIVISION COILSALIGNMENT OF SH PLATEN COILSALIGNMENT OF SH FINISH COILSERECTION & ALIGN OF LINK PIPE (LTSH O/L TO SH DIVISION)ERECTION & ALIGN OF LINK PIPE (SH DIVISION TO SH PLATEN)ERECTION & ALIGN OF LINK PIPE (SH PLATEN TO SH FINISH)ERECTION OF MS LINE (SH FINISH HEADER TO MAIN STEM STOP VALVE)ALIGNMENT OF CROWN PLATE ASSEMBLY OF SH SYSTEMSHANGER ROD TIGHTENING OF SH SYSTEM

REHEATER SYSTEMALIGNMENT OF RH PLATEN COILSALIGNMENT OF RH FINISH COILSERECTION & ALIGN OF LINK PIPE (RH PLATEN TO RH FINISH)ERECTION OF HRH LINE (RH FINISH HEADER TO ISOLATION VALVE)ERECTION & ALIGNMENT OF STEAM COOLED SPACER TUBESALIGNMENT OF CROWN PLATE ASSEMBLY OF RH SYSTEMSHANGER ROD TIGHTENING OF RH SYSTEM

ERECTION OF FURNACE,ROOF ASSEMBLY,ESP,DUCT,

SOOT BLOWER,SAFETY VALVE,PENT HOUSE,CONDENSOR,AIR PREHEATER.

FURNACE ROOF SUPPORT ERECTION & JOINTS RECTIFICATION FURNACE SEAL BOX FITTUP & ALIGNMENT COMPLETIONERECTION & ALIGN OF FURNACE BUCKSTAY GUIDE ASSY ALIGNMENT OF REAR ARCH BUCKSTAYALIGNMENT OF BOTTOM 'S' PANEL SUPPORTSSOOT BLOWER WEARING DEVICECOMPLETION OF ALL DRAINS & VENTS WITH PERMANENT SUPPORTS

ESP OUTLET STRUCTURE (ESP O/L TO ID FAN I/L)ESP OUTLET STRUCTURE (ID FAN O/L TO CHIMNEY)BOILER TO ESP I/L FUNNEL DUCT SUPPORT STRUCTUREBOILER ROOF STRUCTURE

DUCT ERECTION WITH SUPPORT DAMPER AND GATEECO HOPPER TO APH CONNECTING DUCTSEC HOT AIR & WIND BOX DUCTPA COLD DUCT ERECTION ALL RESPECTFLUE GAS DUCT ESP INLET ALL RESPECTAPH OUTLET DUCTESP OUT LET DUCT TO ID FAN ALL RESPECTID FAN OULET DUCT ERECTION ALL RESPECTSCANNER AIR DUCTESP outlet structureBoiler to ESP funnels duct structure.Boiler roof structureOTHER BOILER INSIDE AREASKIN CASING AND PP ATTACHMENTCASTEBLE AND POURABLE ERCTION IN ALL SEAL BOX AND ROOSOOT BLOWER ERCTIONPENT HOUSE ERECTIONERV ESCAPE PIPINGSAFETY VALVE EXHAUST PIPINGSPRAY WATER STATION AND SOOT BLOWER STEAM STATIONSPRAYWATER AND SOOT BLOWER LINE ERECTIONCOOLING WATER LINEWATER FILLING PUMPPHOSPATE DOSING LINECBD & IBDTANK ERECTION AND CONNECTION LINE FITTINGBOILER FILLING LINE ERECTIONSERVICE AIR/INSTRUMENT AIR 45SOOT BLOWER & SPARY WATER SYSTEM STATION ERECTIONESP HOPPER AND OUTER ROOF AND TRANSFORMERFUEL SYSTEMFANS WITH COUPLING WITH MOTOR TRAIL RUNPRESSURE PARTSAIR PRE HEATERDUCT ERECTIONTURBINEPEDESTAL BOX UPTG INTEGRAL PIPINGTG AUXILLARIESCONDENSER SYSTEMTEMP PIPING FOR CHEMICAL CLEANINGCHEMICAL CLEANING ARRANGMENTCHEMICAL CLEANINGSAFTY VALVE SETTING AND STEAM BLOWING

ERECTION OF ALL OTHER PARTS Erection of hanger rods/ suspensions Erection of buckstay- Front side Erection of buckstay- LHS/ RHS Erection of buckstay- Rear Side Erection of Burner Block assembles.

Erection of furnace upper with panel ( Front Side) along with LTR Erection of furnace upper with panel ( Right Side) along with LTR Erection of furnace upper with panel ( Left Side) along with LTR Erection of Extended upper side header LHS/ RHS with Extended panels Erection of SH roof inlet header Erection of Economizer outlet pipe header (Near Drum) Erection of wall Re-heater inlet header (Front) Erection of wall Re-heater inlet header (Left) Erection of wall Re-heater inlet header (Right) Erection of first class DESH outlet pipe Erection of Divisional outlet pipe Erection of Second class DESH inlet and outlet pipe Erection of Re-heater Radiant Front outlet header Erection of Re-heater Radiant Side outlet header Erection of SH Divisional inlet header Erection of SH Divisional outlet header Erection of SH Platen inlet header Erection of SH Platen outlet header Erection of Water wall Rear hanger outlet header Erection of SH Finish inlet header Erection of SH Finish outlet header Erection of Water wall rear upper header with screen tubes Erection of Re-heater Vertical Platen inlet header Erection of Re-heater Finish outlet header Erection of crown plate assembly for Super Heater Erection of crown plate assembly for Re-heater Erection of SH Radiant Roof Furnace area Erection of SH Divisional panel Erection of SH vertical platen coils Erection of SH finish coils Erection of RH finish coils Erection of RH vertical platen coils Erection of Butterfly panel with header Erection of Water wall middle panel Front/ LHS/ RHS Erection of Water wall hanger tubes Erection of Water wall rear arch panels Erection of Water wall corner panels front Erection of Water wall lower panels LHS/ RHS Erection of Water wall inter lower panels LHS Completion of Rear Arch loose tubes Erection of Water wall Rear middle panel

Erection of Water wall “S” panel truss Erection of water wall Rear Inter Lower panels Erection, Fit up & alignment of Riser tubes Erection of Water wall front S panel and loose tubes Erection of Water wall S panel truss Erection of Water wall rear S panel and loose tubes Erection of Water wall lower header (Front, LHS, RHS and REAR) Completion of seal boxes Completion of Water wall corner loose tube upper Alignment of burner panel with water wall (All four corners) Erection of lower corner panels Completion of Water wall corner loose tubes lower Erection of ECO outlet pipes to drum Completion of SH Radiant Roof tubes Completion of SH Divisional loose tubes Completion of RH connecting tubes Completion of SC spacer tubes Second Pass Erection of Buckstays Rear, LHS, RHS & Front Pre-assembly and erection of BP Rear upper panels Pre-assembly and erection of BP Side upper panels with header Left & Right Pre-assembly with Back Pass front loose tubes Roof outlet header Erection of first class SH DESH inlet pipe and DESH Erection of LTSH outlet header Pre-assembly and erection of Back Pass Rear middle panels Pre-assembly and erection of Back Pass left side middle panels Pre-assembly and erection of Back Pass right side middle panels Pre-assembly and erection of Back Pass Rear lower panels Pre-assembly and erection of Back Pass LHS lower panels Pre-assembly and erection of Back Pass RHS lower panels Pre-assembly and erection of Back Pass Front lower panels Pre-assembly and erection of Back Pass bottom ring header Position of Eco inlet header Position of Eco inter header

Erection of Back pass hanger/ suspensions Erection of Back pass roof tubes Erection of Eco outlet header Erection of Eco hanger tubes Erection of vertical LTSH Erection of LTSH assembly (Upper + Lower) Erection of LTSH inlet header Erection of Eco assembles Erection of link pipe Back Pass front lower header to Extended lower header Erection of link pipe between Back Pass upper side header to LTSH inlet header Erection of Eco outlet pipe to drum Completion of all attachments Completion of control station Completion of all drain and vent pipe lines Fixing of dummy plate and venting arrangement (if required) for drainable Hydro Test

ACADEMIC & CREDENTIALS

Bachelor of Mechanical Engineering 2004-2007 BE Mechanical engineering Percentage 71University: Anna UniversityChennaiIndia

DME Diploma in mechanical engineering1998 -2001JACSI POLYTECHNIC COLLEGENazareth INDIAPercentage 70

10 Th gradeSt Xavier’s higher secondary schoolPalayamkottai

Completed module one workshop about cost reduction workshop done by society of American value engineering association SAVE INTERNATIONAL USA

PASSION Sports. Historical Photos and coins collection

Music. Yoga and meditation. Movies