Railtech (UK) Railtech (UK) LimitedLimited

One Shot CrucibleOne Shot Crucible, , Cost Saving Cost Saving TechnologyTechnology

Reduction in Welding Reduction in Welding TimeTime

Save Save 40%40% of welding time of welding time using the one shot crucible using the one shot crucible

technology.technology.

5 minutes 5 minutes 5 minutes 5 minutes

30 seconds30 seconds 30 seconds 30 seconds

30 seconds30 seconds 30 seconds 30 seconds

During preheatingDuring preheating during preheating during preheating

PROCESSPROCESS PROCESSPROCESS ONE-SHOT CRUCIBLE ONE-SHOT CRUCIBLE STANDARD CRUCIBLE STANDARD CRUCIBLE TIME REDUCED BY 40%TIME REDUCED BY 40%

4 minutes 4 minutes 4 minutes 4 minutes

3 minutes3 minutes 7 minutes 7 minutes

3 minutes 3 minutes 3 minutes 3 minutes

5 minutes 5 minutes 5 minutes 5 minutes

3 minutes 3 minutes 3 minutes 3 minutes

Luting mouldsLuting moulds

PreheatingPreheating

Crucible preparationCrucible preparation

Burner removing and crucible positioningBurner removing and crucible positioning

Reaction and castingReaction and casting

Setting briquet and mouldsSetting briquet and moulds

Cooling and material removingCooling and material removing

Unmoulding and shearingUnmoulding and shearing

Gap adjustingGap adjusting

Crucible adjustment and centering Crucible adjustment and centering

10 minutes*10 minutes* Crucible cleaning and preheating *Crucible cleaning and preheating *

* 10 welds* 10 welds

WELDING TIMES

24 minutes24 minutes 40 minutes40 minutes 0 minutes0 minutes

0 minutes0 minutes 2 minutes 2 minutes

Reduction in Equipment Reduction in Equipment WeightWeight

Save Save 42%42% of welding of welding equipment weight using the equipment weight using the

one shot crucible technology.one shot crucible technology.

5,400 kg5,400 kg 9,500 kg9,500 kg

21,600 kg21,600 kg 21,000 kg21,000 kg

1,650 kg1,650 kg 1,650 kg 1,650 kg

5,600 kg5,600 kg 5,600 kg5,600 kg

6,000 kg6,000 kg 6,000 kg 6,000 kg

PROCESSPROCESS PROCESS PROCESS ONE-SHOT CURCIBLE ONE-SHOT CURCIBLE STANDARD CRUCIBLE STANDARD CRUCIBLE Weight reduction 42%Weight reduction 42%

8,000 kg8,000 kg 10,500 kg10,500 kg

WELDING HARDWARE

Base plateBase plate

Set of side platesSet of side plates

Clamp positioning mouldsClamp positioning moulds

Slag traySlag tray

One-shot crucible Sheated crucibleOne-shot crucible Sheated crucible

Kit UIC 60Kit UIC 60

14,500 kg14,500 kg

6,000 kg6,000 kg

52,250 kg52,250 kg 90,150 90,150 kgkg

3,000 kg3,000 kg 1,900 kg1,900 kg Removal forkRemoval fork Thimble rod Thimble rod

Crucible extensionCrucible extension

Crucible supportCrucible support

Crucible coverCrucible cover

5,500 kg5,500 kg

Tube of paste Luting paste Tube of paste Luting paste 1,000 kg1,000 kg 3,0003,000 kgkg

5,000 kg5,000 kg

Axial crucible standAxial crucible stand

One Shot CrucibleOne Shot Crucible Other Advantages Other Advantages

Decreases significantly the Decreases significantly the defect rate of installationdefect rate of installation

The Eco filter system protects The Eco filter system protects the welders from the fumethe welders from the fume

Thank you for your Thank you for your attention.attention.

Railtech UK LimitedRailtech UK LimitedOne shot, Cost Saving TechnologyOne shot, Cost Saving Technology