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snapnrack.com January 2018 Railed Systems: How to Be Competitive While Still Maintaining Value

Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

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Page 1: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

snapnrack.com

January 2018

Railed Systems:How to Be Competitive While Still Maintaining

Value

Page 2: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Agenda

▪ About SnapNrack

▪ Overview of residential solar mounting systems

▪ Benefits of railed systems

▪ Key features that set railed systems apart

▪ Wire management of arrays

▪ The aesthetic benefits of railed systems

▪ Span tables and why they matter

▪ Cost competitiveness & other market drivers

▪ The SnapNrack Solutions (S100 & Ultra Rail)

▪ Product Decision Matrix2

Page 3: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

About SnapNrack

2007REC Solar creates

racking design division

2009The SnapNrack brand name is

created and sold through AEE Solar

2012SnapNrack begins

selling direct to Eds. First patents are

awarded by USPTO

2014SnapNrack receives UL listing. Sunrun

Inc. purchases SnapNrack.

2017SnapNrack releases

Ultra Rail, Tile Replacement

Solutions, and RL

2016SnapNrack crosses the 1GW threshold of product deployed

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Page 4: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

SnapNrack Mission

▪ To provide products and services that simplify the process of installing solar systems and lower installation costs, maximizing productivity and profits for our customers with top-notch quality.

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Page 5: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Types of Residential Solar Mounting Systems

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Standard Rail-Based Systems

Light Rail Solutions

Railless Systems

Page 6: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Overview of Residential Mounting Systems

Standard Rail-Based Systems

▪ Long history within the industry▪ Intuitive and easy to install▪ Works with majority of roof types and modules▪ Provides integrated bonding per row

Page 7: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Overview of Residential Mounting Systems

Railless Systems

▪ Somewhat New Technology ▪ Simple to install attachments ▪ Typically works with a specific set of modules▪ Provides integrated bonding per array

Page 8: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Rail-based vs. Railless Solutions

Rail-basedModules are laid down onto horizontal rails and clamped on each side

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RaillessModules sleeve into bottom row of mounts and are clamped on top side

Page 9: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Features of a Rail-based Solution

▪Easy to learn and teach▪ Installs in stages▪Snap-in components▪One bolt size

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Page 10: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Features of a Rail-based Solution

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▪ Variety of attachments for roof types▪ Accommodates portrait and landscape orientations▪ Array leveling is performed at L foot

Page 11: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Roof Attachments – Composition Shingle

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▪ Fully flashed roof fastener

▪ Cutting of shingles not required

▪ The L Foot is engineered for maximum adjustability resulting in a flush, level installation.

▪ Industry-best water resistance with no rubber components that get damaged over time.

Page 12: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Metal Roof Attachments

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▪ The Metal Roof Base (MRB)▪ Robust self-sealing mounting base for metal roofs with flat surfaces

▪ Multiple Seam Clamp Attachments▪ Allows for attachment directly to a standing seam metal roof without penetration

▪ Corrugated Straddle Block▪ L foot is able to mount directly to a structural member without collapsing or crushing

the ridge in the metal roof material

Page 13: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Tile Roof Attachments

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▪ Designed specifically for flat, S and wave shaped tile roofs

▪ Strong, low-profile roof attachment

▪ Eliminates need for cone flashing and cutting or drilling of tile.

▪ Universal Tile Hook has Quick “drop-in” design:▪ Simply rock arm into base and secure

with single bolt

Page 14: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Tile Replacement Solutions

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▪Designed specifically for flat, S and W shaped tile roofs▪ Eliminates grinding/cutting of tiles▪ Labor Saving Benefits over standoff solutions▪Net positive tile consumption

▪ Tiles that are removed can be used to replace those broke over the course of install

Page 15: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Features of a Rail-based Solution

▪ Sturdy attachment point for accessories▪Mounting for MLPE and RSD units▪ Allows for array wiring before modules are installed

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Page 16: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Array Wire Management

▪ Rail profile allows for wires to be run in channel

▪ Eliminates need for cable ties

▪ Protects wires from abrasive surfaces.16

Page 17: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Aesthetics of a Railed Solution

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▪ L feet hidden under the array▪Clamps and rails match module frame color

Page 18: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Aesthetics of a Railed Solution

▪Rails cut flush to module frame▪Rails are rendered invisible underneath the

array▪Optional skirt provides a nice finished look

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Page 19: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Choosing the Right Rail for the Job

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▪Heavier Rail profiles for larger wind and snow loads or when limited to longer spans▪ Lighter rail is a more economical solution when

attachment spacing is due to roof load capacity.

Page 20: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Series 100 Solution

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▪ Easy to install channel nut of the S100 attachment.

▪ Very easy to teach and learn especially with prior rail experience

▪ 2 full channels for mounting accessories and running wires

▪Channel nut design allows for flexible mounting options and orientations

Page 21: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Market Drivers Impacting Mounting Systems

▪ Increasing pressure to drive down costs of components

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NREL residential PV system cost benchmark summary (inflation adjusted), Q4 2009 - Q1 2017https://www.nrel.gov/

Page 22: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Introducing Ultra Rail

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▪ Listened to the needs of customers and industry trends

▪Designed top of line system to meet those needs

▪ Smaller rail profile with all the features you love with Series 100

Page 23: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Ultra Rail - Improved Features with less rail

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▪ Snap-in brackets allow for easy rail attachment▪ Spring-loaded roof mounts provide superb full rail

leveling capability▪ All components come pre-assembled for a unique install

experience and easy tightening

Page 24: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Ultra Rail - Easiest Rail Attachment There Is

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▪No fumbling around with nuts and bolts▪ Simply secured with single ½” socket▪ Easily move rail up or down prior to securing fastener

Page 25: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Lighter Rail, Still Industry Leading Wire Management

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▪ All SnapNrack Wire Management Accessories are Compatible▪ Junction Boxes▪ Wire Clamps▪ Retention Clips

▪ Large top rail channel provides ample room for wires and cables

Page 26: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Span Tables and Why they matter

▪Depend on: Wind Speed, Snow Load, Roof Pitch and Height

▪Rail profiles have different characteristics

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Page 27: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Which System is Right for your business?

▪ Product Decision Matrix

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Page 29: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Questions?

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Page 30: Railed Systems: How to Be Competitive While Still ... · Choosing the Right Rail for the Job. 19 Heavier Rail profiles for larger wind and snow loads or when limited to longer spans

Thank You!

snapnrack.com