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RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter - - Vivace1 Inverter -

RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

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Page 1: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

2007.01

System Appliances Division

Air Conditioning R&D Team

TRAIN MANUALTRAIN MANUAL- Vivace1 Inverter - - Vivace1 Inverter -

Page 2: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Inverter Air ConditionerInverter Air Conditioner

Operation Equivalent to LoadOperation Equivalent to Load: Changing the Capacity equivalent to Indoor Load.: Changing the Capacity equivalent to Indoor Load.

Outdoor Temperature

Ther

mal

Ene

rgy

ConvensionalHeat Pump

Variable SpeedHeat Pump

Space Load

Outdoor Temperature

Ther

mal

Ene

rgy

Space Load

High SpeedSystem Capacity

Low SpeedSystem Capacity

Move Balance Point

Space Load

Outdoor Temperature

Ther

mal

Ene

rgy System Capacity

Balance Point

Page 3: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

AS12BPAN Residential Test For Cooling

0

5

10

15

20

25

30

35

40

0 60 120 180 240 300 360

Time(Min)

Roo

m T

emp.(

℃)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

Pow

er Input

(W)

Room Temp_AS12BPAN Room Temp_AS12HPAPower Input_AS12BPAN Integ Power Input_AS12BPANPower Input_AS12HPA Integ Power Input_AS12HPA

27℃ Setting 23℃ Setting25℃ Setting

InverterAS12BPAN

Non Inverter AS12HPA

Inverter Air ConditionerInverter Air Conditioner

Example )Example )

Page 4: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

AS12BPAN Residential Test for Heating

0

5

10

15

20

25

30

0 60 120 180 240 300 360

Time(Min)

Room

Tem

p.(

℃)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

Pow

er Input

(W)

Room Temp_AS12BPAN Room Temp_AS12HPAPower Input_AS12BPAN Integ Power Input_AS12BPANPower Input_AS12HPA Integ Power Input_AS12HPA

InverterAS12BPAN

Non Inverter AS12HPA

Inverter Air ConditionerInverter Air Conditioner

Example )Example )

Page 5: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Inverter Air ConditionerInverter Air Conditioner

The Type of InverterThe Type of Inverter

Type Motor Wave Control

Method

Power

Control

Efficiency Noise

(sound)

Cost

AC

Inverter

Induction

Motor

Sin

Wave

V/F

ConstantNormal △ ○ High

DC

Inverter

Burshless

DC motor

Permanent Magnet Motor

120deg

RectangleSensorless PWM

Wide ○ △ Higher

Sin

Wave

180deg

Sensorless

Vector

Control

Wider ○ ○ Highest

Page 6: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Comparison of Inverter Line-UpComparison of Inverter Line-Up

LG

7K 9K 12K 18K 21K 24K 28K

Panasonic

Premium

Deluxe

Standard

Premium

Deluxe

Standard

Daikin Premium

Deluxe

Standard

SAMSUNG Premium

Deluxe

Standard

Page 7: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

INDOOR OUTDOOR

Moderato1

Inv.

AQV09VBAN AQV09VBAX

AQV12VBAN AQV12VBAX

9,12kBtu/hr

AQV09VBAX

Outdoor Unit : WW type

4wire(E,L,N,C)

AC communication

AQV09VBAN

AQV12VBAX

4wire(E,L,N,C)

AC communication

AQV12VBAN

For Europe

Indoor Unit : Vivace1 type

Moderato1 InverterModerato1 Inverter

Page 8: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

The Feature of Product – View of the UnitThe Feature of Product – View of the Unit

Page 9: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

The Feature of Product – Remote ControlThe Feature of Product – Remote Control

Page 10: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

The Feature of ProductThe Feature of Product

Page 11: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

The Feature of Product – Good Morning ModeThe Feature of Product – Good Morning Mode

Page 12: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

The Feature of Product – Silence ModeThe Feature of Product – Silence Mode

Page 13: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Product SpecificationProduct Specification

AQV09VBA AQV12VBA

Indoor Unit Outdoor Unit Indoor Unit Outdoor Unit

Type Wall-mounted Wall-mounted

Performance           

Capacity Cooling kW

(Low / Std / Max)

0.99 / 2.5 / 3.5 0.99 / 3.50 / 4.20

Heating 0.85 / 3.5 / 5.0 0.85 / 4.00 / 5.50

RunningFrequency

Cooling Hz(Low / Std / Max)

20 / 46 / 70 20 / 71 / 93

Heating 20 / 67 / 95 20 / 77 / 102

Dehumidifying ℓ/h 1.4 1.8

Air Volume Cooling ㎥ /min

(H/M/L)

8.6/8.1/7.6 28 8.9/8.3/7.6 28

Heating 9.5/8.9/8.3 27 10.0/9.4/8.8 27

Noise Cooling dB

(H/L)

41/25 51 43/25 53

Heating 41/25 51 43/25 53

Energy Efficiency Ratio

Cooling W/W(Std)

4.10 [A Grade] 3.40 [A Grade]

Heating 4.10 [A Grade] 3.64 [A Grade]

Power ph-V-Hz 1-220/240-50 1-220/240-50

Power        

Power Consumption

Cooling W(Low / Std / Max)

240 / 610 / 1030 240 / 1030 / 1450

Heating 210 / 853 / 1450 200 / 1100 / 1600

Operating Current

Cooling A(Low / Std / Max)

1.5 / 3.0 / 5.1 1.5 / 4.8 / 6.8

Heating 1.3 / 4.5 /6.9 1.3 / 5.2 / 7.4

Power Factor Cooling %

(Low / Std / Max)

75 / 90 / 95 75 / 90 / 95

Heating 75 / 90 / 95 75 / 90 / 95

Power Cord

Length m 2 2

Number of Core Wire 3 3

Capacity A 10 10

Page 14: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Product SpecificationProduct SpecificationAQV09VBA AQV12VBA

Indoor Unit Outdoor Unit Indoor Unit Outdoor Unit

Type Wall-mounted Wall-mounted

Size

Outer Dimension W x H x D mm 825 X 285 X 189 720 X 548 X 265 825 X 285 X 189 720 X 548 X 265

Weight (Net) kg 9.0 33.5 9.0 33.5

Refrigerant Pipe

Liquid mm x L(m) Φ6.35 x 5 Φ6.35 x 5

Gas mm x L(m) Φ9.52 x 5 Φ9.52 x 5

Max. Length m 15 15

Max. Height m 8 8

Drain Hose D x L(mm) Φ18 x 550 Φ18 x 550

Compressor

Type Rotary, G4C090LUBER Rotary, G4C090LUBER

Motor Type Hermetic Hermetic

Rated Output 853W 853W

Oil Type FREOLα68ES-T FREOLα68ES-T

Heat Exchanger 2 Row 14 Step 2 Row 24 Step 2 Row 14 Step 2 Row 24 Step

Refrigerant Control Unit EEV EEV

Freezer Oil Capacity cc 320 320

Refrigerant to Change (R410A) g 900 900

Cooling Test Condition Indoor Unit : DB27 WB 19℃ ℃ Outdoor Unit : DB35 WB 24℃ ℃

Heating Test Condition Indoor Unit : DB20 WB 15℃ ℃ Outdoor Unit : DB7 WB 6℃ ℃

Operation Condition Range

CoolingIndoor 16 ~ 32℃ ℃ 16 ~ 32℃ ℃

Outdoor 10 ~ 43℃ ℃ 10 ~ 43℃ ℃

HeatingIndoor 27 or less℃ 27 or less℃

Outdoor -10 ~ 24℃ ℃ -10 ~ 24℃ ℃

Page 15: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

AccessoryAccessory

Page 16: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Exploded View and Parts List (INDOOR)Exploded View and Parts List (INDOOR)

Page 17: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Exploded View and Parts List (OUTDOOR)Exploded View and Parts List (OUTDOOR)

Page 18: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Disassembly & Reassembly (INDOOR)Disassembly & Reassembly (INDOOR)

Page 19: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Disassembly & Reassembly (INDOOR)Disassembly & Reassembly (INDOOR)

Page 20: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Disassembly & Reassembly (OUTDOOR)Disassembly & Reassembly (OUTDOOR)

Page 21: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Disassembly & Reassembly (OUTDOOR)Disassembly & Reassembly (OUTDOOR)

Page 22: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Option CodeOption Code

Page 23: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Refrigerating Cycle DiagramRefrigerating Cycle Diagram

Page 24: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Evaporator Cycle DiagramEvaporator Cycle Diagram

9,12K

Page 25: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Condenser Cycle DiagramCondenser Cycle Diagram

Page 26: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Wiring DiagramWiring Diagram

Page 27: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

SYSTEM WIREMAX

LENGTHTERMINAL

AC Serial 4-wire

* Power 3 wire (L,N,E)•Serial 1 wire

(common use of Power-N line ) L N cross-connection makes Communication Error.

15m

N L C

From Indoor

- 27 -

CabinetEarthscrew

Communication System Communication System

Page 28: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

9/12K BTU (AC)

Figure

2 PCBs

Terminal

Error

Display

MAIN

Board

- 28 -

Inverter ControllerInverter Controller

Page 29: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Inverter Controller (Block Diagram-INDOOR)Inverter Controller (Block Diagram-INDOOR)

Page 30: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Inverter Controller PCB (INDOOR)Inverter Controller PCB (INDOOR)

Page 31: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Inverter Controller (Block Diagram-OUTDOOR)Inverter Controller (Block Diagram-OUTDOOR)

Page 32: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Inverter Controller PCB (OUTDOOR)Inverter Controller PCB (OUTDOOR)

Page 33: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Filter CAPACITOR

RECTIFIERSRFI FILTER &SURGE SUPPLESSION

Reactor & PFC

SMPS

IPM

INVERTER & PFCCONTROLLER

SensorlessRotor PositionDetector

CompressorBLDC Motor

Cycle Controller

TemperatureSensor

FanMotorEEV

Communication

Driver

PowerPulg

INDOORUnit

Block Diagram of Outdoor Unit Inverter Controller

INVERTER partCONVERTER part230Vac

50Hz

310Vdc0-310V

6600rpm max

- 33 -

Inverter ElectronicsInverter Electronics

Page 34: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Intelligent Temperature Control Intelligent Temperature Control

Rapid Temperature Response

High Stability

High Reliability

Robust Fuzzy Control

Page 35: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

1st HoldFrequency

Frequency

Time

Start ControlStart Control

2nd HoldFrequency

1st Holding Time = 1minute

Start FrequencyCase 1

Start FrequencyCase 2

Start FrequencyCase 3

Fuzzy Control

Fuzzy Control

Fuzzy Control

2nd Holding Time= 1minute

Fuzzy Control Interval= 1 minute

Compressor Rotation FrequencyCompressor Rotation Frequency

Page 36: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Protection Control – Protection Control – Overload ProtectionOverload Protection

T_Trip

T_Down

T_Hold

T_Up Release

Indoor unitHeat Exchanger

Temperature

Compressor Frequency Down Region

Prevent to RaiseCompressor Frequency

Page 37: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

T_trip

T_down

T_hold

T_UpRelease

Discharge Temperature T[℃]

시간[s]

Prevent to raise Hz

Hz Down

C o mp T r i p

10min

stay

Hz Down

Protection Control Protection Control – – Discharge Temperature Over Heat ProtectionDischarge Temperature Over Heat Protection

Page 38: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Heating ModeCooling Mode

Current [A]

Hz Down (1Hz/2sec)

Hz Hold

50 30 Outdoor

Temperature[℃]

I_down_cool_30

I_down_cool_50

I_trip

I_down

2.0A

0.4A Hz Down (1Hz/2sec)

Hz Hold

10 50

Id′

I_Down_Heat_10

I_Down_Heat_50

I_trip

Current[A]

Outdoor Temperature

[℃]

Protection Control Protection Control – Over Current Protection– Over Current Protection

Page 39: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Protection Control – Protection Control – Freezing Evaporator ProtectionFreezing Evaporator Protection

Page 40: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Indoor Unit Display For Error DetectingIndoor Unit Display For Error Detecting

Page 41: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Outdoor LED Error DisplayOutdoor LED Error Display

Page 42: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Outdoor LED Error DisplayOutdoor LED Error Display

Page 43: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

TroubleshootingTroubleshooting

Page 44: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 45: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 46: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 47: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 48: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 49: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 50: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 51: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Page 52: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Wiring Diagram (INDOOR)Wiring Diagram (INDOOR)

Page 53: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Wiring Diagram (OUTDOOR)Wiring Diagram (OUTDOOR)

Page 54: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group - 54 -

1. Temperature sensor off from the holder

Correct temperature detection can control the air conditioner

2. To loosen screws makes controller trouble

,especially Heat-Sink part

Check Point In ServiceCheck Point In Service

Page 55: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group - 55 -

3. Always putting silicon grease

on the surface between Power semiconductor and heat-sink

Also putting insulation mica on non insulated power semiconductor.

4. Confirm POWER OFF and LED OFF

before Connecting / Dis-Connecting BLDC FAN socket.

Connecting / Dis-connecting of BLDC FAN SOCKET can make

Damage to both PCB assy and BLDC FAN MOTOR (9K/12K model).

This cause troubles like fire, reset trouble, etc.

5. Make sure to connect power wire tightly

to the terminal block screw and OUTLET (power plug).

Page 56: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

6. Make sure not to take of the seals stuck on Case Control

for making air flow through controller cool the heat-sink.

AIR FLOW

Into heatsink

7. KEEP CLEAR around air inlet of indoor unit.

Blocking air flow cause HIGH-LOAD CONDITION and error occurs

because of protecting inverter controller especially in heating

mode.

Page 57: RA 1 Group 2007.01 System Appliances Division Air Conditioning R&D Team TRAIN MANUAL TRAIN MANUAL - Vivace1 Inverter -

RA 1 Group

Thank you.