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R1600G LHD

INDEX

[3] Machine Specifications

[10] Safety Features[17] Serviceability

[21] Operator Ergonomics

[24] Machine Systems

[25] Power Train

[26] Engine

[27] Transmission

[28] Torque Converter

[29] Differentials and Final Drives

[30] Axle Oil Cooling

[31] Output Transfer Gears

[32] Steering System

[33] Braking System[34] Hydraulic System

[35] Electrical System

[36] Cooling System

[37] Monitoring System

[38] Options

[42] Options - Tires

[46] Options - Buckets[47] Options - Towing

[48] Options - Recovery Systems

[51] Customer Support

[52] Common Caterpillar Components

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MACHINE SPECIFICATIONS

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MACHINE SPECIFICATIONS

Gross Power @2100 RPM 201 kW (270 hp)Engine Model 3176C EUI ATAAC

Speeds Forward

1st 5.2 km/h (3.2 mph)

2nd 9.2 km/h (5.7 mph)

3rd 16.4 km/h (10.2 mph)

4th 28.6 km/h (17.8 mph)Speeds Reverse

1st 5.8 km/h (3.6 mph)

2nd 10.5 km/h (6.5 mph)

3rd 18.5 km/h (11.5 mph)

4th 31.8 km/h (19.8 mph)

Tire Size 18.00 x 25-28PR STMS L5

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Turning Radius (Outside) 6587 mm (259.3)

Turning Radius (Inside) 3291 mm (129.6)

Articulation Angle 42.5 degrees

Axle Oscillation + 10 degrees

MACHINE SPECIFICATIONS

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MACHINE SPECIFICATIONS

Rated Payload 10200 kg (22,487 lb)

Weight (Empty) 29800 kg (65,698 lb)Weight (Loaded) 40000 kg (88,185 lb)

Width (Overall) 2664 mm (104.9 inch)

Height (Overall) 2400 mm (94.5 inch)

Length (Tramming) 9707 mm (382.2 inch)

Ground Clearance 344 mm (13.5 inch)

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MACHINE SPECIFICATIONS

R1600G Loading AD30

AD30 shown with 14.4m3 dump body

R1600 shown with 4.8m3 bucket at ful l li ft

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STABILITY AND WEIGHT DISTRIBUTION (LOADED)

Distribution Front Axle 67%Distribution Rear Axle 33%

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(STD) = Standard Bucket

(HP) = High Penetration Bucket

(EB) = Ejector Bucket

BUCKETS

Bucket Sizes m

3

(yd

3

)9EL9555 4.2 5.5

9EL9889 (HP) 4.2 5.5

9EL0002 (EB) 4.5 5.9

9EL8989 (STD) 4.8 6.39EL9504 (HP) 4.8 6.3

9EP3029 5.6 7.3

9EL9520 5.9 7.79EP9892 (HP) 5.9 7.7

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FF

EEAA

TTUU

RR

EE

SS

SSAA

FFEE

TT

YY

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ROPS/FOPS Certi fied Operator Station

3 Point Contact Cabin Access

Alternate Exit - Push Out Safety Glass(Cabins only)

Excellent Visibility

Suspension Seat

Inertia Reel Retractable Seat Belts

SAFETY FEATURES

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Steering Primary Lockout Implement and Steering

Secondary Lockout

Steering and Implement Lockouts

SAFETY FEATURES

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Dual Skinned Heat Shielding

Integrated Fire Suppression

System Hot and Cold sides of the

Engine

Ground Level Fire Suppression

System Activation and EngineShutdown

SAFETY FEATURES

Engine Compartment

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Bucket Control Group Safety Pins (on board)

Stored Position Installed Position

SAFETY FEATURES

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SAFETY FEATURES

Steering Frame Lock Pin (on Board)

Stored Position Locked Position

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Anti-skid tread on all walking

surfaces

Grab Handles and foot-stepsinstalled at machine access

points 3 Point Contact

Light and easy to open hingedcovers

SAFETY FEATURES

Safe Access Covers and Walkways

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SERVICEABILITY

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Coolant Level

Engine Shutdown

and Battery

Disconnect Switches

Fuel Filters and

Priming Pump

Engine Oil

SERVICEABILITY

Ground Level Servicingand Fluid Level Checks

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Hydraulic Oil

SERVICEABILITY

Ground Level Servicingand Fluid Level Checks

Transmission Oil

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SERVICEABILITY

Swing-out Gril l and Oil Cooler Hinged Belly Guards

Ease of Access

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OPERATOR ERGONOMICSOPERATOR ERGONOMICS

G

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Enclosed Cabin (Optional)

ROPS/FOPS Certified

Pressurised A/C System

Wipers and Washers

Low Noise Levels - 80 dB(A)

Pull Ring Safety Glass

Ergonomic Design

OPERATOR ERGONOMICSOPERATOR ERGONOMICS

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Safety With Comfort

Excellent Visibility

Wrap Around Dash

Four-way Adjustable Seat

Arm Rests for Operator Comfort

Ergonomic Placement of Pedals

Transmission Neutralizer Pedal

(Left)

OPERATOR ERGONOMICSOPERATOR ERGONOMICS

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MACHINE SYSTEMS

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POWER TRAIN

Computer Matched Power Train is Reliable and Fuel Efficient

3176C Engine rated @ 201 kW (270 hp)

Heavy Duty Powershift Transmission High Capacity Torque Converter

Heavy Duty Differentials and Final Drives

Fully Enclosed Oil Immersed Disc Brakes SAFR

TM

R1600G LHD

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ENGINEENGINE--Caterpillar 3176C EUI ATAACCaterpillar 3176C EUI ATAAC

Rated @ 201 kW (270 hp) Hard - working Performance

Electronically Controlled

Low Emission Levels

Excellent Fuel Economy

Automatic De-rate/Shutdown

on Fault Occurrence

Double Skinned Stainless Steel

Heat Shields < 200 Degrees C

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TRANSMISSION

4 Speed Forward/4 SpeedReverse

Electronically Controlled

Power Shift

Manual or Auto-shift Modes

Large Diameter Clutch Packs for

Smooth Shifting and Increased

Component Life Ergonomic ShiftController

Ergonomic Shift Controller

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TORQUE CONVERTERTORQUE CONVERTER

Heavy Duty High Capacity

Torque Converter

Integral Torque Converter and

Up-drive Housing

R1600G LHD

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Rear Oscillating Axle + 10

Free Floating Axle Shafts

Planetary Reduction at Each Wheel

Heavy Duty Final Drives

Planetary Units can be Removed Independently from the Wheels and Brakes

Brake Axle Cooling Standard

DIFFERENTIALS and FINAL DRIVES

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Tandem mounted Axle Cooling Pumps

Independent Closed System for Each

Axle

Oil Flow Keeps the Axle and Internal Brake Components Cool

Bypass Relief Valves Incorporated into

Each Cooling Pump

In-line Filters and Suction Screens in Each Independent System

FRONT AXLE

AXLE OILCOOLING

PUMPS

OIL FILTER

OIL FILTER

OIL COOLER

SUCTION

SCREEN

REAR AXLE

AXLE OIL COOLINGAXLE OIL COOLING

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OUTPUT TRANSFER GEARSOUTPUT TRANSFER GEARS

Equally Dividing the Power BetweenEqually Dividing the Power Between the Front and Rear Differentialsthe Front and Rear Differentials

Precision Cut Gears SmoothlyPrecision Cut Gears Smoothly

Transfer the PowerTransfer the Power

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Dual, Double Acting Cushioned

Cylinders

Steering Angle (left or right) 42.5

Degrees

Steering Neutralizers Standard

Fitment

Automatically Controlled Ground

Driven Secondary Steering

System (Option) Full Flow Filtering

Designed for Excellent Steering

Response at All Engine Speeds

STEERING SYSTEMSTEERING SYSTEM

R1600G LHD

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SERVICE BRAKES Four Wheel Hydraulically Actuated, Fully

Enclosed Oil Immersed Disc Brakes

Independent Front and Rear Circuits

Self Adjusting with Modulated

Engagement

PARKING BRAKE Spring Applied Fluid Released (SAFR

TM)

Parking Brake Applies in the Event of

Loss of Hydraulic Oil Pressure

BRAKING SYSTEM

R1600G LHD

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Large Bore Lift and Tilt Cylinders Proven Cat

RSeals and Cylinder Bearings

High Efficiency Positive Displacement Pumps

XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibil ity and Life)

Reusable Hose Couplings Pilot Operated Bucket Controls (Reduces Operator Effort)

HYDRAULIC SYSTEM

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Fully Sealed ElectricalConnectors to Lock Out Dust

and Moisture

ELECTRICAL SYSTEMColor Coded and Hot Foil Number

Stamped Wires for Easy Diagnosis

and Repair

R1600G LHD

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Mono Configuration

High Ambient Capacity

Copper Fin, Solder Dipped

Radiator CoreCross Flow

Double Pass Hydraulic

Cooler

Swing Out Gril l & Hydraulic

Cooler for Easy Access

COOLING SYSTEM

R1600G LHD

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MONITORING SYSTEM

CMS - Caterpi llar Monitoring System Provides Critical Machine Data to Keep

the Operator Informed and the Machine Working at Maximum Efficiency

CMS Built to Withstand Severe Working Conditions

Temperature, Moisture, Vibration and Shock Resistant Speedometer, Tachometer and Actual Gear Indicator

Self Tests and Calibrates at Engine Start-Up

Contains a Three Level Warning System

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OPTIONSOPTIONS

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Ride Control

Reduces Fore and Aft Pitching

Motion

Incorporates an Accumulator

System in the Lift Circuit

The Nitrogen/Oil Accumulator

Acts as a Shock Absorber

Dampens Bucket Forces and

Stabilizes the Machine

Automatic Selection Function

Engages/Disengages Ride

Control System at Preset Speeds

Improves Cycle Times and Load

Retention

OPTIONS

LIFT

CYLINDER

LIFT

CYLINDER

NITROGEN/OIL

ACCUMULATOR

ACCUMULATOR

CONTROL

VALVE

MAIN

CONTROL

VALVE

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OPTIONS

Cab Window GuardOperator Station

Protection Bars

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ROPS/FOPS Certified Open

Operator Station with

Removable Canopy

OPTIONS

Radiator Guard

Protection Bars

R1600G LHD

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Tire Options

Bridgestone

18.0 X 25 28 PLY STMS L5S

18.0 X 25 ** VSMS L5S

Goodyear

18.0 X 25 28 PLY SMO L5S

Michelin

18.0 X 25 28 X-MINE D2 L5R

OPTIONS TIRES

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Automatic Lubrication

System

OPTIONS

Centralized Lubrication

System

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Fire Suppression Systems

Dry Chemical or FoamEnclosed Air Conditioned

Operator Station

OPTIONS

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Payload Control System Tee Seat

Wiggins Fast Fill & Evacuation

OPTIONS

R1600G LHD

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Cast Half Arrow Head

CATHalf Arrow Head

OPTIONS - BUCKETS

CAT

Heal Shrouds

Bucket Wear Bars

R1600G LHD

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OPTIONS -OPTIONS - TOWWING

Bolt-on Towing Attachment

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OPTIONS - RECOVERY SYSTEMS

Brake Release System -

Recovery Hook

R1600G LHD

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Brake Release System -

Recovery Bar

OPTIONS - RECOVERY SYSTEMS

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OPTIONS

Remote Control System

R1600G LHD

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LiteratureLiterature

Parts BooksPaper

Electronic (LinkOne)

Operation and Maintenance Manuals

Service ManualsEngine

Power Train

Steering System

Braking System

Hydraulic System

Electrical System & Operator Station

Electrical Schematics

Hydraulic Schematics

Service Magazines

Service Letters

Technical Information Bulletins

Special Instructions

Fitting Instructions

Owner Notification

LinkOne Parts PageLinkOne Parts Page

CUSTOMER SUPPORTCUSTOMER SUPPORT

R1600G LHD

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COMPONENT CATERPILLAR MODELRadiator CEPL - Crossflow

Engine 3176C EUI ATAACTorque Converter & Lockup Clutch D250E

Torque Converter Housing & Pump Drive CEPL / D250E

Transmission D8R / 814B / 615C

Transfer Gear Case 814B Modified

Drive Shafts CEPL

Differentials 970FFinal Drives 615C

Brakes & Controls 970F / CEPL

Articulation Hitch 980F / CEPL

Steering System 966F / CEPL

Steering Cylinders 966F

Secondary Steering System (Optional) 980GHydraulic Tank 980C

Tilt Cylinders CEPL

Lift Cylinders 980F / CEPL

Main Hydraulic Pump 970F

Hydraulic Implement Valve 966F

Bucket Control Pins 966F / 992DElectrical System CEPL

COMMON CATERPILLAR COMPONENTS

R1600G LHD

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