R-TTE-36!1!1 Electrostatic Heater Treater IOM

7/25/2019 R-TTE-36!1!1 Electrostatic Heater Treater IOM

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INSTALLATION, OPERATING ANDMAINTENANCE MANUAL

ALIANZA CASABE

ELECTROSTATIC HEATER TREATERR-TTE-36-1-1

CPE JOB NO. 12052

Custom Process Equipment Job No. 12052

4727 NW Evangeline !"#Carencro$ %ouisiana &'( 70520


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WARNING STATEMENT

HAZARDS AND SAFETY CONSIDERATIONS

(ll personnel s!oul) !ave a complete un)erstan)ing o*$ an) compl# "it!$ all man)ator#regulations an) site operating proce)ures pertinent to t!e installe) equipment. !e *ollo"ingin*ormation s!oul) be regar)e) as a general a)vice onl# an) s!oul) never be )eeme) to ta+eprece)ence over local regulations i* a con*lict apparentl# e,ists.

Never commence an# "or+ involving t!e equipment until t!e appropriate aut!ori-ation !as beenobtaine)$ i.e.$ b# issue o* a Permit to Wor+/. e*ore procee)ing$ it is imperative to !ave a *ulla"areness o* t!e potential !a-ar)s an) sa*et# precautions involve) an) to observe all relevantsa*et# an) aut!ori-ation proce)ures. Ensure t!at all emergenc# proce)ures an) escape routes are*ull# un)erstoo) an) t!at t!e location o* alarm$ communication an) *irst ai) *acilities is +no"n.

The e!"#$e%& 'h(!)* %e+e e (#e&e* !%)e'' "& "' "% /!)) 'e+"e)e (%*"&"(%. !eequipment s!oul) onl# be operate) an) service) b# properl# traine) an) quali*ie) personnel.'uc! personnel must +no" "!ic! instruments an) items o* equipment are installe) *or t!epurposes o* operational an) personnel sa*et# an) "!ic!$ t!ere*ore$ 'h(!)* %(& e e$(+e*,#''e*, $(*"/"e* ( *!'&e*in an# "a# t!at ma# preu)ice sa*et#. uring routinemaintenance or repair activities$ it must be ensure) t!at t!e equipment cannot be operate) until"or+ is complete) an) all items correctl# *itte)$ all process connections properl# ma)e$ an) t!eintegrit# o* electrical an) eart! connections c!ec+e). &naut!ori-e) mo)i*ications ma)e$ an) t!eintegrit# o* non3proprietar# replacement parts ma# also invali)ate t!e "arrant#. * queries ariserelating to "or+ on t!e equipment$ al"a#s re*er to t!e speci*ic instruction )ocument *or t!e

particular items6 concerne) be*ore procee)ing.

n a))ition to t!e particular /"e %* e#)('"(% "'4'presente) b# !#)rocarbon liqui)s an) gases$several ot!er !a-ar)s to sa*et# an) environmental !ealt! are commonl# encountere). 'ome suc!!a-ar)s$ an) precautionar# measures to minimi-e t!em$ are set out belo". !e list is b# no meanse,tensive an) t!e potential ris+s associate) "it! an# servicing activit# s!oul) be ver# care*ull#consi)ere) be*ore "or+ is un)erta+en.

HAZARDOUS AREAS - FIRE AND EXPLOSION RISKS

W!ere t!e equipment is use) "it! potentiall# e,plosive or *lammable liqui)s$ gases oratmosp!eric )ust$ or "!ere t!e equipment operates in t!e pro,imit# o* suc! materials$ no "or+$

especiall# t!at involving t!e use o* an e,pose) na+e) *lame or ot!er possible source o* ignition$s!oul) be attempte) until t!e material representing t!e !a-ar) !as been completel# remove)$ b#suitable )raining$ purging an)or ventilation. Never procee) until t!e appropriate aut!ori-ation!as been obtaine). Electrical apparatus$ inclu)ing test equipment$ ma# constitute an ignitionsource an) s!oul) not be use) in t!e presence o* a *lammable gas or ot!er e,plosion !a-ar) unlessit is speci*icall# )esigne) an) )ul# certi*ie) *or t!e purpose.




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WARNING STATEMENT


HIGH PRESSURE HAZARDS

Certain parts o* t!e equipments#stem suc! as process vesselspipe"or+$ compresse) air lines$etc.6$ ma# retain a !ig! level o* pressuri-ation$ even a*ter complete s!ut)o"n. Ensure t!at suc!parts !ave been completel# )epressuri-e) an) vente) be*ore )ismantling an# oints$ instruments$valves$ etc. 8ailure to )o so ma# result in a )angerous release o* pressuri-e) material$ an)or t!eeection o* parts$ "it! e,plosive *orce.

TOXICITY AND CORROSIVE HAZARDS

e*ore e,posing onesel* to contact "it! process liqui)s an) *ume3la)en atmosp!eres$ establis! t!ee,tent o* t!e to,icit#corrosive !a-ar) t!at suc! materials present. (l"a#s observe t!e sa*et#regulations concerning suc! c!emical substances. !e in!alation o* an# )ust an) *umes$ orcontact "it! even apparentl# !armless *lui)s$ lubricants$ etc. ma# be !arm*ul to !ealt!$ )epen)ingon in)ivi)ual allergic reactions. Certain electrical components "!ic! become bro+en orover!eate) ma# release to,ic *umes or )ust "!ic! s!oul) be treate) "it! caution an) not in!ale)or allo"e) to enter open cuts an) abrasions. t is t!ere*ore pru)ent to regar) all )amage)components as being potentiall# to,ic.

ASPHYXIATION AND DROWNING HAZARDS

Ne+e e%&ea vessel$ tan+ or ot!er enclose) space "it!out *irst ensuring t!at it contains no gas orresi)ual *umes "!ic! ma# cause asp!#,iation. (l"a#s ensure t!at suc! places are a)equatel#ventilate) be*ore commencing "or+ t!erein. W!en "or+ing near t!e sea$ open containers orot!er large volumes o* liqui)$ ensure t!at t!e ris+ o* )ro"ning is eliminate) s!oul) an# person *allinto or ot!er"ise become immerse) in t!e liqui).

(l"a#s ensure t!at suc! "or+ is +ept un)er constant observation b# anot!er person or persons 3%e+e (4 !%&&e%*e*. (lso ensure t!at a responsible aut!orit# is a"are t!at suc! "or+ is inprogress. * necessar#$ an) especiall# "!en t!e personnel are obscure) *rom general vie"$ postsuitabl# place) notices to "arn o* suc! activit#.

ELECTRIC SHOCK HAZARDS

%et!all# !ig! voltages ma# be present in certain parts o* t!e equipment. 'uc! equipment s!oul)onl# be installe)$ service) an) maintaine) b# competent persons. '"itc! o** t!e electrical suppl#to t!e equipment$ an) "it!)ra" t!e *uses$ be*ore opening )oors or removing covers *rom an#suc! electrical part. (l"a#s replace covers properl# an) ensure t!at t!e integrit# o* t!e sa*et#eart! s#stem !as been *ull# maintaine) a*ter "or+ is complete.




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WARNING STATEMENT


HIGH TEMPERATURE HAZARDS

e"are o* !ot metal sur*aces an) pipe"or+$ process liqui)s$ ets o* escaping steamgas$ etc. oprevent burning an) scal)ing$ al"a#s "ear gloves an) ot!er protective clot!ing "!enever"or+ing in areas "!ere suc! !a-ar)s e,ist.

HANDLING AND LIFTING HAZARDS

e*ore attempting to li*t or maneuver an# item o* equipment$ especiall# !eav# items$ t!e sa*et#implications o* )oing so s!oul) be care*ull# consi)ere). (l"a#s ensure t!at t!ere is su**icient

space available to per*orm t!e tas+$ an) t!at ot!ers in t!e vicinit# are clear o* an# ris+ an) t!at t!etas+ is "it!in t!e li*ting!an)ling capacit# o* an# li*ting )evice or ot!er apparatus involve).(l"a#s "ear suitable *oot"ear$ notabl# "it! rein*orce) toecaps$ an) gloves i* necessar# to ensurea sa*e an) a)equate grip on t!e item being !an)le).

MOVING MACHINERY HAZARDS

Never un)erta+e an# "or+ in close pro,imit# to rotating or ot!er moving mac!iner# unlessa)equate guar) precautions are in place or$ pre*erabl#$ until t!e moving mac!iner# !as beenstoppe) an) loc+e) in a sa*e con)ition.

SAFETY ALOFT

e*ore starting an# "or+ in !ig! places$ ensure t!at t!e appropriate responsible aut!orit# is a"areo* suc! "or+ in progress an) t!at suitabl# place) "arning notices !ave been poste) at )ec+ orgroun) level. * sca**ol)ing is to be use)$ it s!oul) be erecte) an) inspecte) b# properl# traine)an) approve) personnel in *ull accor)ance "it! site operating proce)ures. Ensure t!at personneluse appropriate sa*et# apparatus$ suc! as proper !arnesses$ etc. Ensure t!at t!e means o* accessalo*t is secure an) be"are o* "et or slipper# la))er rungs$ !an)rails an) "or+ing areas.

PERSONAL PROTECTION

()equate protective clot!ing$ appropriate to t!e tas+$ s!oul) al"a#s be "orn as a precaution

against inur#. 'uc! clot!ing ma# inclu)e !ea)gear$ *ace$ mas+$ overalls$ gloves$ *oot"ear$ earan) e#e protection. !e sa*et# aspects o* servicing activities s!oul) be care*ull# assesse) be*orestarting "or+ an) appropriate measures ta+en to eliminate or minimi-e an# !a-ar)s.

ENVIRONMENTAL CONSIDERATIONS




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ispose o* all consumables an) replace) parts sa*el# an) in accor)ance "it! man)ator#regulations an) site operating proce)ures. C!ec+ "it! t!e responsible aut!orit# be*ore )isposing

o* an# c!emical substance.

TABLE O CONTENTS




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. esign asis

. asic 9peration

. nstallationCommissioning

:. 'tart3&p ; '!ut)o"n

:.


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tem =3E3>?3131

:essel iameter 96$ inc!es 120

:essel %engt! ss6$ *eet 2>esign Pressure$ P'@ 100esign emperature$ A8 1B09perating Pressure$ P'@ >59perating emperature$ A8 140@as 8lo" =ate$


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*rom cru)e oil. !is process o* )e!#)rating t!e cru)e oil is t!e pre*erre) met!o)over a stan)ar) gravit# separator since t!e "ater outlet o* 1.0 volume cannot beguarantee) using a gravit#/ separator "it!out *urt!er !eating an) electrostatic

internals to en!ance t!e )roplet gro"t! an) p!ase separation. !e process requiresoil to be *ree o* gas to ensure t!e electrostatic section operates *ull o* liqui).

!e cru)e oil enters t!e !eating section o* t!e vessel "!ere it is !eate) toappro,imatel# 140A8. Deating o* t!e oil allo"s *or improve) separation o* t!e "ater*rom t!e oil. 8ree "ater )rops out to"ar)s t!e bottom o* t!e vessel "!ere it is)isc!arge) t!roug! a level control valve %C:3>?01(16 controlle) b# an inter*acelevel transmitter %3>?01(26. !e vessel utili-es t"o 26 1.5 ?01(46. !e oil level in t!iscoalescing section is maintaine) an) controlle) b# a level transmitter locate) in t!e oil

buc+et %3>?01(>6. !is transmitter operates an oil )isc!arge valve %C:3>?01(>6locate) in t!e oil outlet piping.

(n e,ternall# mounte)$ oil immerse)$ !ig! voltage trans*ormer is *urnis!e) toprovi)e po"er to t!e gri) section. !e trans*ormer is equippe) "it! a reactor "!ic!provi)es 100 circuit utili-ation *or continuous po"er. !e !ig! voltage secon)ar#o* t!e trans*ormer is connecte) to t!e gri)s t!roug! !ig! voltage entrance bus!ings"!ic! insulates it *rom t!e surroun)ing metals. (ll electrical components are suitable*or !a-ar)ous area installations.

rans*ormer is a Neeltran 25 H:( Da-3%oc po"er unit$ 100 reactance$ mineral oil*ille)$ !ermeticall# P ?? seale) carbon steel tan+$ o**s!ore epo,# paint *inis!$)esigne) an) built to meet stan)ar)s *or Class 1$ iv.2 $ @roup . Primar# voltage$4B0 :(C$ 1 p!ase$ ?0 D-. 'econ)ar# 121?.5202>25 H:(C via pa)loc+e) taps"itc!. 'ee (ppen)i, ( *or trans*ormer "iring sc!ematic.




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Process control an) E' *unctions are monitore) an) controlle) b# a local P%Cpanel. 'ee P%C an) urner


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1. nstallationF

t is ver# important t!at all units are installe) level. :eri*# an) s!im as necessar#.

()equate support un)er t!e vessel an)or s+i) must be provi)e) "!ic! t!e vesselsa))les rest on. Weig!t o* *lui) insi)e vessel an) piping in a))ition to "eig!t o*equipment s+i)$ vessel$ trans*ormers$ access plat*orms$ piping$ valves$ instrumentan) insulation6 must be ta+en into consi)eration.

a. =emove all e,ternal s!ipping braces an) temporar# *lange covers.nventor# all parts.

b. :isuall# c!ec+ t!e vessels$ couplings$ no--les$ vessel s!ell an) accessor#components. Ensure t!at none !ave been )amage) )uring s!ipment. =eportan# )amage as soon as possible.

c. C!ec+ level an) alignment o* t!e vessels.

). nstall all vessel accessories inclu)ing grating$ !an)rails an) interconnectingpiping "!ic! "ere remove) *or s!ipment. 'ee piping assembl# )ra"ings *orre*erence.

e. C!ec+ t!at all vessel accessories suc! as pressure gauges$ gauge glasses$ relie*valves$ etc. are installe) in proper location. =e*er to t!e )ra"ings *or no--lelocations$ )imensions an) general )escription. n a))ition$ #ou ma# re*er toven)or literature.

*. t "ill be necessar# to enter t!e oil treater vessel to remove t!e s!ippingbraces *rom t!e electrostatic gri)s. !e s!ipping braces s!oul) be painte)orange *or ease o* i)enti*ication. Re$(+) (/ &he 'h"##"%7 e' $!'& e*(%e #"( &( e%e7"9"%7 &he &%'/($e.

g. Purge all instrument lines. C!ec+ all *lange) connections an) tig!ten nuts asnecessar#.

!. =oute all "iring bet"een unction bo,es an) t!e master panel. Connect inletpo"er to master panel. 'ee P%C an) urner


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2. Electrical C!ec+F

THIS UNIT PRODUCES HIGH :OLTAGE ELECTRICAL CURRENTSTHAT ;ILL CAUSE SERIOUS INJUR< AND8OR DEATH B

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R-TTE-36!1!1 Electrostatic Heater Treater IOM