GENERATIONI AM VTHE NEW

– Position measurement with a resolution up to 0.1 µm– Update rate up to 10 kHz– Field adjustments and diagnostics using the new TempoLink smart assistant

R-Series V RH5 SSIData Sheet

Temposonics®

Magnetostrictive Linear Position Sensors

2

Temposonics® R-Series V RH5 SSIData Sheet

3

1

Measurement Cycle

1 Current pulse generates magnetic fi eld

2 Interaction with position magnet fi eld generates torsional strain pulse

3 Torsional strain pulse propagates

4 Strain pulse detected by converter

5 Time-of-fl ight converted into position

Sensing element (Waveguide)

Position magnet (Magnetic fi eld)

Torsional strain pulse converter

54

2

Fig. 1: Time-of-flight based magnetostrictive position sensing principle

Fig. 2: R-Series V sensor with TempoLink smart assistant

R-SERIES V SSI

Temposonics® R-Series V brings very powerful sensor performanceto meet the many demands of your application. The R-Series V is thelong term solution for harsh environments that have high levels of shockand vibration. The sensor with SSI output (Synchronous Serial Interface) is characterized by a very stable position signal with a minimum resolution of 0.1 μm. A further advantage is the sensor’s minimum measurement cycle time of 100 μs, allowing the data to be clocked out up to 10 kHz.

With many outstanding features, the R-Series V model sensors are ideal for a very broad range of applications.

MEASURING TECHNOLOGY The absolute, linear position sensors provided by MTS Sensors rely on the company’s proprietary Temposonics® magnetostrictive technology, which can determine position with a high level of precision and robust ness. Each Temposonics® position sensor consists of a ferromagnetic waveguide, a position magnet, a strain pulse converter and supporting electronics. The magnet, connected to the object in motion in the ap plication, generates a magnetic field at its location on the waveguide. A short current pulse is applied to the waveguide. This creates a momen tary radial magnetic field and torsional strain on the waveguide. The momentary interaction of the magnetic fields releases a torsional strain pulse that propagates the length of the waveguide. When the ultrasonic wave reaches the end of the waveguide it is converted into an electri cal signal. Since the speed of the ultrasonic wave in the waveguide is precisely known, the time required to receive the return signal can be converted into a linear position measurement with both high accuracy and repeatability.

TempoLink SMART ASSISTANT

The TempoLink smart assistant is an accessory for the R-Series V family of sensors that supports setup and diagnostics. Depending on the sensor protocol it enables the adjustment of parameters like measurement direction, resolution and filter settings. For diagnostics and analysis of operational data the R-Series V sensors continuously track values such as total distance traveled by the positon magnet, internal temperature of the sensor and the quality of the position signal. This additional information can be read out via TempoLink smart assistant even while the sensor remains operational in the application.

The TempoLink smart assistant is connected to the sensor via the power connection, which now adds bidirectional communication for setup and diagnostics. The TempoLink smart assistant is operated using a graphical user-interface that will be displayed on your smartphone, tablet, laptop or PC. Just connect your Wi-Fi-enabled device to TempoLink Wi-Fi access point and go to the website URL for the user-interface.

3

Temposonics® R-Series V RH5 SSIData Sheet

TECHNICAL DATA

OutputInterface SSI (Synchronous Serial Interface) – differential signal in SSI standard (RS-485/RS-422)

Data format Binary or gray

Data length 8…32 bit

Data transmission rate 70 kBaud 1…1 MBaud, depending on cable length:Cable length < 3 m < 50 m < 100 m < 200 m < 400 mBaud rate 1 MBd < 400 kBd < 300 kBd < 200 kBd < 100 kBd

Measured value Position

Measurement parametersResolution: Position 0.1…100 µm (0.0001…0.1 mm)Update rate 2 Stroke length 25 mm 300 mm 750 mm 1000 mm 2000 mm 7620 mm

Update rate 10 kHz 3.4 kHz 2.7 kHz 2.1 kHz 1.2 kHz 0.3 kHzLinearity deviation 3 Stroke length ≤ 400 mm > 400 mm

Linearity deviation ≤ ±40 μm < ±0.01 % F.S.Repeatability < ±0.001 % F.S. (minimum ±2.5 μm) typical

Hysteresis < 4 µm typical

Temperature coefficient < 15 ppm / K typical

Operating conditions

Operating temperature −40…+85 °C (−40…+185 °F)

Humidity 90 % relative humidity, no condensation

Ingress protection IP67 (connectors correctly fitted)/IP68 for cable outlet

Shock test 150 g/11 ms, IEC standard 60068-2-27Vibration test 30 g/10…2000 Hz, IEC standard 60068-2-6 (excluding resonant frequencies)/

RH5-J: 15 g / 10…2000 Hz, IEC standard 60068-2-6 (excluding resonant frequencies)EMC test Electromagnetic emission according to EN 61000-6-3

Electromagnetic immunity according to EN 61000-6-2The sensor meets the requirements of the EC directives and is marked with

Operating pressure 350 bar (5,076 psi)/700 bar (10,153 psi) peak (at 10 × 1 min) for sensor rod/RH5-J: 800 bar (11,603 psi)

Magnet movement velocity Any

Design / MaterialSensor electronics housing Aluminum (painted), zinc die cast

Sensor flange Stainless steel 1.4305 (AISI 303)

Sensor rod Stainless steel 1.4306 (AISI 304L)/RH5-J: Stainless steel 1.4301 (AISI 304)

Stroke length 25…7620 mm (1…300 in.)/RH5-J: 25…5900 mm (1…232 in.)

Mechanical mountingMounting position Any

Mounting instruction Please consult the technical drawings on page 4 and the operation manual (document number: 552011)

Electrical connectionConnection type 1 × M16 male connector (7 pin) or cable outlet

Operating voltage +12…30 VDC ±20 % (9.6…36 VDC)

Power consumption 1.2 W typical

Dielectric strength 500 VDC (DC ground to machine ground)

Polarity protection Up to −36 VDC

Overvoltage protection Up to 36 VDC

1/ With standard one shot of 16 μs2/ Sensor with standard settings. Further information can be found in the operation manual R-Series V SSI (document number: 552011)3/ With position magnet # 251 416-2

4

Temposonics® R-Series V RH5 SSIData Sheet

TECHNICAL DRAWING

Fig. 3: Temposonics® RH5 with ring magnet

RH5-M/S-A/-V – RH5 with threaded flange M18×1.5 or ¾"-16 UNF-3A, example: Connector outlet D70

a

b

Sensor electronics housing68

(2.68)

Null zone51

(2.01)

25(0.98)

Threaded flange »M«: M18×1.5-6gThreaded flange »S«: ¾"-16 UNF-3A

Mag

net

Dead zone63.5/66*(2.5/2.6*)

Stroke length 25…7620(1…300)

Ø 10

±0.

13(Ø

0.3

9 ±0

.01)

* Stroke length > 5000 mm (196.9 in.)

11.7(0.46)

Threaded flange»M«»S«

a b A/F 46 53 (2.09)A/F 44.5 (1.75) 51.3 (2.02)

RH5-T-A/-V – RH5 with threaded flange ¾"-16 UNF-3A with raised-face, example: Cable outlet HXX / PXX / RXX / TXX

A/F 44.5

(A/F 1.75)

51.3(2.02)

Ø 25

.4(Ø

1)

Threaded flange »T«: ¾"-16 UNF-3A

Stroke length 25…7620(1…300)

Sensor electronics housing65.5

(2.58)

Null zone51

(2.01)M

agne

t

* Stroke length > 5000 mm (196.9 in.)

Dead zone63.5/66*(2.5/2.6*)

Ø 10

±0.

13(Ø

0.3

9 ±0

.01)

2.5(0.1)

25(0.98)

25(0.98)

Mechanical option »B«: Bushing on rod end for threaded flange M18×1.5 or ¾"-16 UNF-3A

Mechanical option »M«: Thread M4 at rod end for threaded flange M18×1.5 or ¾"-16 UNF-3A

Dead zone63.5/66*(2.5/2.6*)

22(0.87)

15(0.59)

3(0.12)

8(0.31)

Ø 12

.8 ±

0.1

(Ø 0

.5 ±

0.00

4)

Ø 10(Ø 0.39)

* Stroke length > 5000 mm (196.9 in.)

Dead zone70/72.5*

(2.76/2.85*)

3.5(0.14)

6(0.24)

Thread M4

Ø 10

±0.

13(Ø

0.3

9 ±0

.01)

* Stroke length > 5000 mm (196.9 in.)

RH5-J-A/-V – RH5 with threaded flange M22×1.5 and Ø 12.7 mm rod, example: Connector outlet D70

25(0.98)

A/F 46

53(2.09)

Sensor electronics housing68

(2.68)

Null zone51

(2.01)

Stroke length 25…5900(1…232)

Threaded flange »J«: M22×1.5-6g

Mag

net

Ø 12

.7 ±

0.13

(Ø 0

.5 ±

0.01

)

Dead zone73.6(2.9)

11.7(0.46)

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

5

Temposonics® R-Series V RH5 SSIData Sheet

Fig. 4: Connector wiring D70

Fig. 5: Connector wiring for cable outlet

CONNECTOR WIRING

D70

Signal + power supply

M16 male connector Pin Function

14

2

6

35

7

View on sensor

1 Data (−)

2 Data (+)

3 Clock (+)

4 Clock (−)

5 +12…30 VDC (±20 %)

6 DC Ground (0 V)

7 Not connected

HXX / PXX / RXX / TXX

Signal + power supply

Cable Color Function

GY Data (−)

PK Data (+)

YE Clock (+)

GN Clock (−)

BN +12…30 VDC (±20 %)

WH DC Ground (0 V)

6

Temposonics® R-Series V RH5 SSIData Sheet

FREQUENTLY ORDERED ACCESSORIES – Additional options available in our Accessories Guide 551444

Position magnets

Ø 32.8(Ø 1.29)

Ø 23.8(Ø 0.94)

Ø 13.5(Ø 0.53)

Ø 4.3(Ø 0.17)

60°

140°

3 (0.1

2)

7.9(0.31)

Ø 32.8(Ø 1.29)

Ø 23.8(Ø 0.94)

Ø 13.5(Ø 0.53)

Ø 4.3(Ø 0.17)

7.9(0.31)

Ø 25.4(Ø 1)

Ø 13.5(Ø 0.53) 7.9

(0.31)Ø 19.8

(Ø 0.78)

Ø 30.5(Ø 1.2)

7.6(0.3)

U-magnet OD33Part no. 251 416-2

Ring magnet OD33Part no. 201 542-2

Ring magnet OD25.4Part no. 400 533

Ring magnetPart no. 402 316

Material: PA ferrite GF20Weight: Approx. 11 gSurface pressure: Max. 40 N/mm2

Fastening torque for M4 screws: 1 NmOperating temperature: −40…+105 °C (−40…+221 °F)

Material: PA ferrite GF20Weight: Approx. 14 gSurface pressure: Max. 40 N/mm2

Fastening torque for M4 screws: 1 NmOperating temperature: −40…+105 °C (−40…+221 °F)

Material: PA ferriteWeight: Approx. 10 gSurface pressure: Max. 40 N/mm2

Operating temperature: −40…+105 °C (−40…+221 °F)

Material: PA ferrite coatedWeight: Approx. 13 gSurface pressure: Max. 20 N/mm2

Operating temperature: −40…+100 °C (−40…+212 °F)

Position magnet Magnet spacer O-rings

19.5 (0.77)

1.5

(0.0

6)

33 (1.3)

14(0.55)

20.5

(0.8

1)

14.9

(0.5

9)

8 ± 2 (0.31 ± 0.08)Distance to sensor element

Ø 4.3(Ø 0.17)

Ø 14.3(Ø 0.56)

Ø 23.8(Ø 0.94)

Ø 31.8(Ø 1.25)

Ø 4.3(Ø 0.17)

3.2(0.13)

Ø 15.3(Ø 0.6)

Ø 2.2(Ø 0.09)

Ø 16.4(Ø 0.65)

Ø 2.2(Ø 0.09)

Block magnet LPart no. 403 448

Magnet spacerPart no. 400 633

O-ring for threaded fl ange M18×1.5-6gPart no. 401 133

O-ring for threaded fl ange ¾"-16 UNF-3APart no. 560 315

Material: Plastic carrier with hard ferrite magnetWeight: Approx. 20 gFastening torque for M4 screws: 1 NmOperating temperature: −40…+75 °C (−40…+167 °F)This magnet may infl uence the sensor performance specifi cations for some applications.

Material: Aluminum Weight: Approx. 5 gSurface pressure: Max. 20 N/mm2

Fastening torque for M4 screws: 1 Nm

Material: Fluoroelastomer Durometer: 75 ± 5 Shore AOperating temperature:−40…+204 °C (−40…+400 °F)

Material: Fluoroelastomer Durometer: 75 ± 5 Shore AOperating temperature:−40…+204 °C (−40…+400 °F)

O-ring Mounting accessories

Ø 19.3(Ø 0.76)

Ø 2.2(Ø 0.09)

M18×1.5-6g

A/F

27

8.7(0.34) ¾"-16 UNF-3A

A/F

28

11(0.43) 20

(0.7

9)

60 (2.36)16 (0.63)

12 (0

.47)

3.2 (0.13)

Ø 3.2 (Ø 0.13)M3 fastening screws (6×)

O-ring for threaded fl ange M22×1.5-6gPart no. 561 337

Hex jam nut M18×1.5-6gPart no. 500 018

Hex jam nut ¾"-16 UNF-3APart no. 500 015

Fixing clipPart no. 561 481

Material: FPMDurometer: 75 Shore AOperating temperature:−20…+200 °C (−6…+392 °F)

Material: Steel, zinc plated Material: Zinc plated Application: Used to secure sensor rods (Ø 10 mm (Ø 0.39 in.)) when using an U-magnet or block magnetMaterial: Brass, non-magnetic

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

7

Temposonics® R-Series V RH5 SSIData Sheet

Cable connectors* Programming tools

54(2.13)

Ø 18

(Ø 0

.71)

54(2.13)

38 (1.5

)

Ø 20.5(Ø 0.81)

Ø 18

(Ø 0

.71)

M16 female connector (7 pin), straightPart no. 370 624

M16 female connector (7 pin), angledPart no. 560 779

TempoLink kit for Temposonics® R-Series VPart no. TL-1-0-SD70 (for D70)Part no. TL-1-0-AS00 (for cable outlet)

Material: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9Cable Ø: 6…8 mm (0.24…0.31 in.) Operating temperature: −40…+100 °C (−40…+212 °F) Ingress protection: IP65/IP67 (correctly fi tted)Fastening torque: 0.7 Nm

Material: Zinc nickel platedTermination: SolderContact insert: Silver platedCable clamp: PG9Cable Ø: 6…8 mm (0.24…0.31 in.) Operating temperature: −40…+100 °C (−40…+212 °F) Ingress protection: IP65/IP67 (correctly fi tted)Fastening torque: 0.7 Nm

• Connect wirelessly via Wi-Fi enabled device or via USB with the diagnostic tool

• Simple connectivity to the sensor via 24 VDC power line (permissible cable length: 30 m)

• User friendly interface for mobile devices and desktop computers

• See product brief “TempoLink smart assistant” (document part no.: 551976) for further information

Cables

PVC cablePart no. 530 032

PUR cablePart no. 530 052

Tefl on® cablePart no. 530 112

PUR cablePart no. 530 175

Material: PVC jacket; grayFeatures: Twisted pair, shielded, fl exibleCable Ø: 6 mm (0.23 in.)Cross section: 3 × 2 × 0.14 mm2

Bending radius: 10 × D (fi xed installation)Operating temperature: −10…+80 °C (−14…+176 °F)

Material: PUR jacket; orangeFeatures: Twisted pair, shielded, highly fl exible, halogen free, energy chain capable, mostly oil & fl ame resistantCable Ø: 6.4 mm (0.25 in.)Cross section: 3 × 2 × 0.25 mm2

Bending radius: 5 × D (fi xed installation)Operating temperature: −30…+80 °C (−22…+176 °F)

Material: Tefl on® jacket; blackFeatures: Twisted pair, shielded, fl exible, high thermal resistance, mostly oil & acid resistantCable Ø: 7.6 mm (0.3 in.)Cross section: 4 × 2 × 0.25 mm²Bending radius: 8 – 10 × D (fi xed installation)Operating temperature: −100…+180 °C (−148…+356 °F)

Material: PUR jacket; orangeFeatures: Flexible, additional EMC protectionCable Ø: 6.5 mm (0.26 in.)Cross section: 6 × 0.14 mm2

Bending radius: 10 × D (fi xed installation)Operating temperature: −30…+90 °C (−22…+194 °F)

*/ Follow the manufacturer‘s mounting instructions

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

8

Temposonics® R-Series V RH5 SSIData Sheet

ORDER CODE

e Number of magnets*

0 1 1 Position (1 magnet)

f Connection type

D 7 0 M16 male connector (7 pin)

H X X XX m PUR cable (part no. 530 052)H01…H30 (1…30 m/3…99 ft.)See “Frequently ordered accessories” for cablespecifi cations

P X X XX m TMPU cable (part no. 530 175)P01…P30 (1…30 m/3…99 ft.)*See “Frequently ordered accessories” for cablespecifi cations

R X X XX m PVC cable (part no. 530 032)R01…R30 (1…30 m/3…99 ft.)*See “Frequently ordered accessories” for cablespecifi cations

T X X XX m Tefl on® cable (part no. 530 112)T01…T30 (1…30 m/3…99 ft.)*See “Frequently ordered accessories” for cablespecifi cations

*/ Encode in meters if using metric stroke length. Encode in feet if using US customary stroke length

g System

1 Standard

h Output

S SSI

i Function*

1 Position

j Options*

0 Standard

k Mode*

1 Measuring direction forward, asynchronous mode

2 Measuring direction forward, synchronous mode 1

5 Measuring direction reverse, asynchronous mode

6 Measuring direction reverse, synchronous mode 1

l Data length

1 25 bit

2 24 bit

3 26 bit

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

R H 5 0 1 1 S 1 0

a b c d e f g h i j k l m n

*/ Additional options available in future release.

a Sensor model

R H 5 Rod

b Design

B Base unit (only for replacement)

J Threaded fl ange M22×1.5-6g (rod Ø 12.7 mm),stroke length: 25…5900 mm (1…232 in.)

M Threaded fl ange M18×1.5-6g (standard)

S Threaded fl ange ¾"-16 UNF-3A (standard)

T Threaded fl ange ¾"-16 UNF-3A (with raised-face)

c Mechanical options

A Standard

B Bushing on rod end (only for design »M«, »S« & »T«)

M Thread M4 at rod end (only for design »M«, »S« & »T«)

V Fluorelastomer seals for the sensor electronics housing

d Stroke length

X X X X M 0025…7620 mm

Standard stroke length (mm) Ordering steps

25… 500 mm 5 mm

500… 750 mm 10 mm

750…1000 mm 25 mm

1000…2500 mm 50 mm

2500…5000 mm 100 mm

5000…7620 mm 250 mm

X X X X U 001.0…300.0 mm

Standard stroke length (in.) Ordering steps

1… 20 in. 0.2 in.

20… 30 in. 0.4 in.

30… 40 in. 1.0 in.

40…100 in. 2.0 in.

100…200 in. 4.0 in.

200…300 in. 10.0 in.

Non-standard stroke lengths are available; must be encoded in 5 mm/0.1 in. increments.

.

9

Temposonics® R-Series V RH5 SSIData Sheet

Manuals, Software & 3D Models available at: www.mtssensors.com

AAsynchronous modeIn asynchronous mode the position data is continually updated inside the sensor as quickly as the sensor’s measurement cycle will allow, independent of the controller. The controller’s loop time will determine when the sensor’s most recent data is clocked out over the SSI interface.MMeasuring direction forwardAscending position values from sensor electronics housing to rod end.Measuring direction reverseAscending position values from rod end to sensor electronics housing.SSynchronous Serial Interface The interface of Temposonics® position sensors corresponds to SSI industry standard for absolute encoders. Its displacement value is encoded in a 24/25/26 bit binary or gray format and transmitted as a differential signal in SSI standard (RS-485/RS-422).Synchronous mode In synchronous mode the measurement and output of the sensor is matched to the data request cycle of the controller. This provides consistent timing between position data updates for velocity/ acceleration calculations. The synchronous mode is required for sophisticated motion control applications.Synchronous mode 1 Using synchronous mode 1, the sensor determines the controller’s loop timing and when data is being requested. The sensor then determines when to start the next measurement cycle so that it will complete just in time to deliver the freshest data possible.

Fig. 6: Explanation of SSI terms

EXPLANATION OF SSI TERMS

n Resolution

1 5 µm

2 10 µm

3 50 µm

4 100 µm

5 20 µm

6 2 µm

7 0.1 µm

8 1 µm

9 0.5 µm

DELIVERY

RH5-B: • Base unit (without

fl ange/rod assembly)• 3 socket screws M4

RH5-J/-M/-S/-T:• Sensor• O-ring

Accessories have to be ordered separately.

m Format

B Binary

G Gray

UNITED STATESMTS Systems Corporation

Sensors DivisionAmericas & APAC Region

3001 Sheldon DriveCary, N.C. 27513Phone: +1 919 677-0100E-mail: info.us@mtssensors.com

GERMANYMTS Sensor Technologie

GmbH & Co. KGEMEA Region & India

Auf dem Schüffel 958513 LüdenscheidPhone: +49 2351 9587-0E-mail: info.de@mtssensors.com

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Phone: +39 030 988 3819E-mail: info.it@mtssensors.com

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Phone: +33 1 58 4390-28E-mail: info.fr@mtssensors.com

UK Branch Offi ce

Phone: +44 79 44 15 03 00E-mail: info.uk@mtssensors.com

SCANDINAVIABranch Offi ce

Phone: + 46 70 29 91 281E-mail: info.sca@mtssensors.com

CHINABranch Offi ce

Phone: +86 21 2415 1000 / 2415 1001E-mail: info.cn@mtssensors.com

JAPANBranch Offi ce

Phone: +81 3 6416 1063E-mail: info.jp@mtssensors.com

www.mtssensors.comMTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2020 MTS Systems Corporation. No license of any intellectual property rights is granted. MTS reserves the right to change the information within this document, change product designs, or withdraw products from availability for purchase without notice. Typographic and graphics errors or omissions are unintentional and subject to correction. Visit www.mtssensors.com for the latest product information.

Document Part Number: 552001 Revision B (EN) 05/2020