J-1170Jaw Crusher

J-1170R

TM

SPECIFICATION:Inlet Opening: 1100mm x 700mm (44” x 28”) Net Engine Power Tier 3/Stage IIIA: Caterpillar C9 350hp (261kW) Tier 4i/Stage IIIB: Scania DC9 77A 350hp (257kW)Portability: TrackedOperating Weight: 48,900kg (107,806lbs)

(with HA chamber, VGF, single pole magnet, by-pass conveyor, and standard main conveyor)

Other options available

HOPPER / FEEDERHopper capacity: 9m³ (11.7yd³)Feed height: 4.01m (13’ 2”)Material: 10mm wear resistant steelFeed width at rear: 2.4m (7’ 10”)Locking mechanism: hydraulic

Vibrating Grizzly feeder (VGF): 1.05m wide x 4.25m longVGF grizzly aperture: 75mm (Options 50mm/100mm/125mm)VGF wire mesh aperture: 38mm (Other options available upon request)VGF Speed range: variable, 500-850 rpmPan Feeder Speed range: variable, 500-850 rpmHopper extensions (Optional): 11m³ (14.4yd³)Optional Independent Hydraulic Prescreen. Feed height 4.28m (14’)Prescreen dims: 1.04m wide x 2.09m long

R

SPECIFICATION

MAIN CONVEYORBelt Width: 1m (40”)Belt Spec: PlainWorking Angle: 23°Speed: 100 m/min nominalDischarge Height: 3.1m (10’ 2”) with standard conveyorOptional extended conveyor discharge height: 3.92m (12’ 10”), incorporates folding head section for transportHydraulic raise/lower of head section for service accessImpact bars and wear resistant liners at feed pointFully tunnelled lower sectionHigh spec scraper at head drumDust suppression: fitted with hose and spraybars as standard (no pump supplied)Standard Stockpile capacity: 44.3m3 (58yds3) @ 40°Optional Extended Stockpile capacity: 88.7m3 (116yds3) @ 40°

JAW CHAMBERTerex 1100mm X 700mm chamber single toggle jaw crusherInlet width: 1100mm (44”)Inlet gape: 700mm (28”)Under jaw clearance: 520mm (20.5”)Drive arrangement: Hydrostatic Maximum Closed Side Settings (CSS): 150mm (5.9”)Minimum Closed Side Settings (CSS): 50mm (2”) - application dependent. 75mm (3”) Quarry applicationReverse action for clearing blockagesHydraulic deflector plate - optionalHydraulic assist closed side setting standardHydraulic release optional. Increased weight (+500kgs/1102lbs)Standard Liner Profile: S-Tooth (18% Manganese)

Main Conveyor

Hopper

Jaw Chamber

Main Conveyor

J-1170

CHUTESHeavy duty inlet chute with bolt-up construction and liner platesBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor

TOOL BOXMounted lockable toolboxTool Kit and flogging spannersGrease gun

By-Pass Conveyor

POWERPACKTier 4/Stage IIIB: Scania DC9 77AEngine Power: 350hp (257kW)

Engine Speed: 1700 rpm

ROW (Tier 3 or equivalent): Tier 3 / Stage IIIA: Caterpillar C9

Engine Power: 350hp (261kW)

Engine Speed: 1700 rpm

TANK CAPACITIESHydraulic Tank: 530 litres / 116 UK gal / 140 US gal Fuel Tank: 500 litres / 109 UK gal / 132 US gal

Urea Tank: 60 litres / 13.2UK gal / 16 US gal

BY-PASS CONVEYOR (OPTIONAL)Belt Width: 650mm (26”)Belt Spec: Plain

Working Angle: 22°Speed: 75 m/min nominalHydraulically folds for transportDischarge Height: 2.9m (9’ 6”)Stockpile capacity: 36.3m3 (47.5yds3) @ 40°

MAGNET SEPERATOR (OPTIONAL)Belt Width: 750mm (30”) Belt Spec: Cleated

Belt Speed: VariableDrive: Hydraulic

UNDERCARRIAGEShoe Width: 500mm (20”)Sprocket Centres: 3.78m (12’ 5”)

Two Speed Tracking with ‘soft start’Speed: 1.6 km/h (Maximum Speed)Gradeability: 25°

Undercarriage

CAT Engine

Scania Engine

CONTROL SYSTEMAdvanced CANBUS compliant system Large display screen(IP67 Rated)Five simple operating modes with menu driven graphic user interface:- Track mode: For moving machine- Manual mode: For manually starting machine- Automatic mode: For automatically starting the machine in predetermined sequence- Configuration mode: For testing/setting individual components- Language selection: For setting languagesChoice of preset parameters to suit crushing applications- Hard Rock- Soft Rock- Demolition and RecycleUser friendly incremental selection of feeder and crusher speed enable the operator to achieve the optimal throughput

Detachable doglead control for trackingRadio remote control (optional)Integrated machine and engine control panelLockable compartmentAuto regulating feeder selectable for improved throughput controlEmergency stops: 7 off

PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on left hand side of the machine with access to both sides of the powerunitCompact folding for transport

REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unitMachine can be switched from crushing mode into track mode, moved and switched back to operating mode from remote control unitFeeder stop / start

Control Systems

Platforms

Remote Control Unit (Optional)

R

STANDARD FEATURESEngine:Tier 3/Stage IIIA: Caterpillar C9 350hp (261kW)

Tier 4/ Stage IIIB : Scania DC9 77A 350hp (257 kW) (EU SPEC)

Jaw Chamber:Terex 1100mm X 700mm chamber single toggle jaw crusher

75mm pre-set closed side setting for quarry applications

Hydrostatic drive and advanced electronic control systemReversible operation for clearing blockagesS tooth liners - 18% Manganese as Standard

Hopper / Feeder:Hopper capacity: 9m³ (11.7yd³)Hydraulically folding hopper sidesHeavy duty vibrating feeder

Selectable discharge to by-pass conveyor or main conveyor

Mesh aperture on grizzly feeder: 38mm

Main Conveyor:1m wide main belt fitted with impact bars at feed point- fixed head, discharge height 3.1m

Hydraulic raise/lower of main conveyorHigh spec scraper at head drum

Separate central operators panelPiped for dust supression complete with spraybars

General:Piped for overband magnet Galvanised LHS catwalk c/w handrail, kick board and access ladder

Heavy duty undercarriage unit with 500mm wide pads

Hand held track control set with connection leadTwo speed tracks with ‘soft start’Safety guards in compliance with machinery directiveEmergency stops

OPTIONAL EQUIPMENT

Hydraulic deflector plate under jaw crusher

Radio remote System: Operational controls of machine (auto start/ stop) & track movement

Bypass conveyor with 650mm wide plain belt -2.9m discharge

Singlepole overband magnet c/w stainless steel skirting & stainless steel discharge chute

Twinpole overband magnet (skirting & chute as above)

Belt weigher

1 nr stockpiler drive (Requires 1 aux drive) *

Special paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002) . RAL must be specified on orderOptional spacing on grizzly for integrated pan and feeder: 50mm/100mm/125mm - please specify belowHydraulically driven water pump (Requires 1 aux drive) *

Independent pre-screen * c/w bypass conveyor with 650mm wide plain belt, 75mm cassette spacing and 38mm mesh as standard - other cassette and mesh apertures available upon request (Requires 1 aux drive)

Dust cover on discharge conveyor

Rip stop belt option

Lighting mast

Cold climate lubrication kit (for below -10ºc ambient)

Hot climate lubrication kit (For above +30ºc ambient) Hot climate cooler pack (For above +40ºc ambient). Note Includes hot climate lubrication kit Requires 1 aux driveMain conveyor extension- discharge height 3.9m, with hydraulic folding head section.

Extended Hopper Flares (11m³ Capacity) - 14.4yd³ (Check Leadtime)

Portable urea filling pump c/w nozzle Please contact the sales department for jaw liner options (depending on application)* Note only 3 aux drives available on any one machine

J-1170

Chas

sis

u

Rob

ust,

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hass

is

Mai

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Bel

t Wid

th: 1

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u

Bel

t Spe

c: P

lain

u

Wor

king

Ang

le: 2

3°u

Spe

ed: 1

00 m

/min

nom

inal

u

Dis

char

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ith s

tand

ard

conv

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u

Opt

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l ext

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nvey

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isch

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hei

ght:

3.92

m (1

2’ 1

2”),

inco

rpor

ates

fold

ing

head

sec

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for

tran

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tu

Hyd

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Hig

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sta

ndar

d (n

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p

ump

supp

lied)

u

Sta

ndar

d S

tock

pile

cap

acity

: 44.

3m3 (

58yd

s3 ) @

40°

u

Opt

iona

l Ext

ende

d S

tock

pile

cap

acity

: 88.

7m3 (

116y

ds3 )

@ 4

0°

Pow

erpa

cku

Tier

4i /

Sta

ge II

IB :

Sca

nia

DC

9 77

A

En

gine

Pow

er: 3

50hp

(257

kW

) (E

U S

PEC

)

E

ngin

e S

peed

: 170

0 rp

m

u

RO

W (T

ier

3 or

equ

ival

ent)

: Tie

r 3

/ S

tage

IIIA

:

C

ater

pilla

r C

9 Ti

er 3

AC

ER

T.

Eng

ine

Pow

er: 3

50hp

(261

kW)

Eng

ine

Spe

ed: 1

700

rpm

Mag

net (

optio

nal)

Jaw

cha

mbe

ru

Tere

x 11

00m

m X

700

mm

cha

mbe

r si

ngle

togg

le ja

w c

rush

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Inle

t wid

th: 1

100m

m (4

4”)

u

Inle

t gap

e: 7

00m

m (2

8”)

u

Und

er ja

w c

lear

ance

: 520

mm

(20.

5”)

u

Driv

e ar

rang

emen

t: H

ydro

stat

icu

Max

imum

Clo

sed

Sid

e S

ettin

gs (C

SS

): 15

0mm

(5.9

”)u

Min

imum

Clo

sed

Sid

e S

ettin

gs (C

SS

): 50

mm

(2”)

- a

pplic

atio

n

d

epen

dent

. 75m

m (3

”) Q

uarr

y ap

plic

atio

nu

Rev

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act

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for

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ring

bloc

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su

Hyd

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optio

nal

u

Hyd

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side

set

ting

stan

dard

u

Hyd

raul

ic re

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e op

tiona

l. In

crea

sed

wei

ght

(+50

0kgs

/110

2lbs

)u

Sta

ndar

d Li

ner

Profi

le: S

-Too

th (1

8% M

anga

nese

)

Hopp

er /

Feed

eru

Hop

per

capa

city

: 9m

³ (1

1.7y

d³)

u F

eed

heig

ht: 4

.01m

(13’

2”)

u M

ater

ial:

10m

m w

ear

resi

stan

t ste

elu

Fee

d w

idth

at r

ear:

2.4m

(7’ 1

0”)

u L

ocki

ng m

echa

nism

: hyd

raul

icu

Vib

ratin

g G

rizzl

y fe

eder

(VG

F): 1

.05m

wid

e

x 4

.25m

long

u V

GF

griz

zly

aper

ture

: 75m

m (O

ptio

ns 5

0mm

/

100

mm

/125

mm

)u

VG

F w

ire m

esh

aper

ture

: 38m

m (O

ther

opt

ions

ava

ilabl

e up

on re

ques

t)u

VG

F S

peed

ran

ge: v

aria

ble,

500

-850

rpm

u P

an F

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r S

peed

ran

ge: v

aria

ble,

500

-850

rpm

u H

oppe

r ex

tens

ions

(Opt

iona

l): 1

1m³

(14.

4yd³

)u

Opt

iona

l Ind

epen

dent

Hyd

raul

ic P

resc

reen

.

Fee

d he

ight

4.2

8m (1

4’)

u P

resc

reen

dim

s: 1

.04m

wid

e x

2.09

m lo

ng

By-p

ass

conv

eyor

(opt

iona

l)u

Bel

t Wid

th: 6

50m

m (2

6”)

u B

elt S

pec:

Pla

inu

Wor

king

Ang

le: 2

2°u

Spe

ed: 7

5 m

/min

nom

inal

u H

ydra

ullic

ally

fold

s fo

r tr

ansp

ort

u D

isch

arge

Hei

ght:

2.9m

(9’ 6

”)u

Sto

ckpi

le c

apac

ity: 3

6.3m

3 (47

.5yd

s3 ) @

40°

Unde

rcar

riage

u

Sho

e W

idth

: 500

mm

(20”

)u

Spr

ocke

t Cen

tres

: 3.7

8m (1

2’ 5

”)u

Two

Spe

ed T

rack

ing

with

‘sof

t sta

rt’

u

Spe

ed: 1

.6 k

m/h

(Max

imum

Spe

ed)

u

Gra

deab

ility

: 25°

Plat

form

su

Gal

vani

sed

catw

alks

and

ladd

ers

for

full

mai

nten

ance

and

ser

vice

acc

ess

u

Cat

wal

ks o

n le

ft ha

nd s

ide

of th

e

m

achi

ne w

ith a

cces

s to

bot

h si

des

of

the

pow

erun

itu

Com

pact

fold

ing

for

tran

spor

t

14.45m (47’ 5”)

16.10m (52’ 10”)

2.9m (9’ 6”)

3.4m

(11’ 2

”)

6.04m (19’ 1”)

4m (1

3’ 2”

)

TRANSPORT DIMENSIONS

WORKING DIMENSIONS

Note: Machine illustrated includes options:- Extended main conveyor- Magnet- Bypass Conveyor

MACHINE WEIGHT: 48,900kg (107,806lbs)(with HA chamber,VGF, single pole magnet, by-pass conveyor and standard main conveyor)

J-1170

49,100kg (108,247lbs)(with HR chamber,VGF, single pole magnet, by-pass conveyor and standard main conveyor)

49,760kg (109,702lbs)(with HA chamber, pre-screen, single pole magnet, by-pass conveyor and standard main conveyor)

49,960kg (110,143lbs)(with HR chamber, pre-screen, single pole magnet, by-pass conveyor and standard main conveyor)