QW-482 - WELDING PROCEDURE SPECIFICATIONtenders.hpcl.co.in/tenders/tender_prog/TenderFiles/4139/Tender... · f. no.: : 2 consumable insert : none make : es ab /dv ni &h position (qw

WPS NO.:DATE :PQR NO.:

CLIENT :LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (A)

Type : SQ BUTT

Backing : NO FIG 1 (A)

Backing Material Type / Grade : NA

WELDING PROCESS : SMAW TYPE : MANUAL

BASE METALS (QW 403)

Material Specification : IS 2062 / EQ. To IS 2062 / EQ.

Type / Grade No. : GR.B To GR.B

P. No. : 1 To 1

Group No. : 1 To 1

Thick of Coupon : 6 mm

Thickness Range : 6 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H

POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : UPHILLPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NA

Hindustan Petroleum Corporation Limited

QW-482 - WELDING PROCEDURE SPECIFICATION(REF. SPECIFICATION : ASME SECTION IX)

3.15 mm

Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String or weave Bead : String / WeavingVolts : 18 to 30 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single

Travel Speed Range : SEE TABLEPeening : NA

WELDING PROCEDUREHeat Input

Class Dia Amps Range Volts Range kJ / mm

ROOT SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS SMAW E6013 3.15 90 to 130 24 to 28AFTER BACK CHIP - - -FINAL SMAW E6013 3.15 90 to 130 24 to 28APPROVAL

NAME :

SIGNATURE :

DATE :

Travel SpeedPass No. Welding Process

Current & Voltagemm / min

90 ot 125-

Type & Pol.Filler Material

HINDUSTAN PETROLUEM CORP. LTD

STRAIGHTSTRAIGHT

-STRAIGHT

85 to 10090 to 125

-


CLIENT :LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 1 (B)

Type : SQ BUTT

Backing : NO FIG 1 (B)






P. No. : 1 To 1

Group No. : 1 To 1


Thickness Range : 6 to 8 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H

POSITION (QW 405)Position of Groove : 2G Position of Fillet : NAAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA

3.15 / 4 mm

(REF. SPECIFICATION : ASME SECTION IX)


QW-482 - WELDING PROCEDURE SPECIFICATION

Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT SMAW E6013 3.15 80 to 115 20 to 24SUB. PASS SMAW E6013 4 120 to 190 24 to 28AFTER BACK CHIP - - -SUB. PASS SMAW E6013 4 120 to 180 24 to 28FINAL SMAW E6013 4 120 to 180 24 to 28APPROVAL

NAME :

SIGNATURE :DATE :

100 ot 150


Type & Pol.

-

Filler Material

STRAIGHTSTRAIGHT

- -

Pass No. Welding ProcessCurrent & Voltage

mm / min

80 to 100

100 ot 150

STRAIGHTSTRAIGHT 100 to 150

Travel Speed

Heat Input


CLIENT :LOCATION :


Type : SINGLE "V"







P. No. : 1 To 1

Group No. : 1 To 1



POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA



3.15 / 4 mm

Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single





NAME :

SIGNATURE :

DATE :

Pass No. Welding ProcessFiller Material Current & Voltage Travel Speed

Type & Pol. mm / min

STRAIGHT 80 to 100STRAIGHT 100 to 150


- - -STRAIGHT 100 ot 150STRAIGHT 100 ot 150


CLIENT :LOCATION :


Type : SQ BUTT







P. No. : 1 To 1

Group No. : 1 To 1



POSITION (QW 405)Position of Groove : 3G Position of Fillet : NAAWS No. (CLASS) : UPHILLPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA


Hindustan Petroleum Corporation LimitedMAHUL TERMINAL

3.15 mm

Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 18 to 30 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS SMAW E6013 3.15 90 to 130 24 to 28AFTER BACK CHIP - - -FINAL SMAW E6013 3.15 90 to 130 24 to 28APPROVAL

NAME :

SIGNATURE :

DATE :

Travel Speed

STRAIGHT 90 to 125

Pass No. Welding ProcessFiller Material Current & Voltage

90 ot 125


STRAIGHT- - -


STRAIGHT 85 to 100


CLIENT :LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 2(B)

Type : SQ BUTT



WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 5 mmThickness Range : 5 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H

POSITION (QW 405)Position of Groove : 2G Position of Fillet : NAAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA


3.15 / 4 mm


Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 140 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single





NAME :

SIGNATURE :

DATE :

STRAIGHT 80 to 100


STRAIGHT 100 to 150- - -

Pass No.Current & Voltage Travel Speed

STRAIGHT 100 ot 150STRAIGHT 100 ot 150

Filler MaterialWelding Process



CLIENT :LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 3

Type : T FILLET

Backing : NO FIG 3






P. No. : 1 To 1

Group No. : 1 To 1



POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -


3.15 / 4 mm


AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS SMAW E7018 4 120 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

DATE :

90 to 150REVERSEREVERSE

Travel Speed



Type & Pol.

80 to 120

mm / min

DATE :


CLIENT :LOCATION :

JOINT DESIGN (QW 402) SKETCH / DETAIL : 3A

Type : T FILLET

Backing : NO FIG 3






P. No. : 1 To 1

Group No. : 1 To 1




3.15 / 4 mm



AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS ROOT 2 SMAW E7018 4 120 to 190 24 to 28SUB. PASS ROOT 3 SMAW E7018 4 120 to 190 24 to 28SUB. PASS 4 TO 5 SMAW E7018 4 120 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

90 to 150REVERSE 90 to 150


REVERSE 80 to 120REVERSE 90 to 150REVERSE



SIGNATURE :

DATE :


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 4






P. No. : 1 To 1

Group No. : 1 To 1

Thick of Coupon : 8 mmThickness Range : 8 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H

POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NA

3.15 / 4 mm



Interpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : STRAIGHT Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




INSIDEROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28OUTSIDE1ST PASS SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28FINAL (3) SMAW E7018 4 120 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

Welding ProcessFiller Material Current & Voltage

REVERSE 90 to 120

REVERSE 90 to 150

REVERSE

REVERSE 90 to 15080 to 120

Pass No.

100 to 150REVERSE 100 to 150


Travel Speed

REVERSE


DATE :


CLIENT :LOCATION :


Type : DOUBLE "V"

Backing : NO FIG 4






P. No. : 1 To 1

Group No. : 1 To 1

Thick of Coupon : 12 mmThickness Range : 12 to 24 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H

POSITION (QW 405)Position of Groove : 3G Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NA



3.15 / 4 mm

Interpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




INSIDEROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28BACK SIDE1ST PASS SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28FINAL (3) SMAW E7018 4 120 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :



REVERSE 80 to 120REVERSE 90 to 150REVERSE 90 to 150

REVERSE 90 to 120

VISHAL STRUCTURALS PVT. LTD. HINDUSTAN PETROLUEM CORP. LTD

REVERSE 100 to 150REVERSE 100 to 150

DATE :


CLIENT :LOCATION :


Type : SQUARE BUTT WITH BACKING STRIP & FILLET

Backing : YES FIG 5


WELDING PROCESS : SMAW TYPE : MANUALBASE METALS (QW 403) Material Specification : IS 2062 / EQ. To IS 2062 / EQ.Type / Grade No. : GR.B To GR.BP. No. : 1 To 1Group No. : 1 To 1Thick of Coupon : 12 mmThickness Range : 12 to 16 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 7018 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 4 Consumable Insert : NoneMake : ESAB/ADVANI/D&H

POSITION (QW 405)Position of Groove : 1G Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA


3.15 / 4 mm


Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT (1,2) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (4) SMAW E7018 4 120 to 190 24 to 28FINAL (5,6) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL

NAME :

SIGNATURE :

DATE :

Type & Pol.

REVERSE 90 to 120

REVERSE 90 ot 120REVERSE 100 to 150


REVERSE 100 to 150

Pass No. Welding ProcessFiller Material

mm / minCurrent & Voltage Travel Speed


CLIENT :LOCATION :


Type : LAP FILLET

Backing : NO FIG 6



POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA



3.15 / 4 mm

Preheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS SMAW E6013 4 90 to 190 24 to 28FINAL SMAW E6013 4 90 to 190 24 to 28APPROVAL

NAME :

SIGNATURE :

DATE :


STRAIGHT 90 to 150STRAIGHT 90 ot 150

Type & Pol.

STRAIGHT

Pass No.Travel Speed

mm / min

80 to 120



CLIENT :LOCATION :


Type : LAP FILLET

Backing : NO FIG 7






P. No. : 1 To 1

Group No. : 1 To 1



POSITION (QW 405)Position of Groove : - Position of Fillet : 2FAWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA



3.15 / 4 mm

Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 4 90 to 190 24 to 28FINAL (3,4) SMAW E7018 4 90 to 190 24 to 28APPROVAL

NAME :

SIGNATURE :

DATE :


REVERSE 90 to 150REVERSE 90 ot 150

Type & Pol.

REVERSE

Pass No.Travel Speed

mm / min

80 to 120



CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 8






P. No. : 1 To 1

Group No. : 1 To 1





3.15 / 4 mm






ROOT SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS SMAW E7018 4 90 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

DATE :


mm / min



Type & Pol.Travel Speed


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 9






P. No. : 1 To 1

Group No. : 1 To 1





3.15 / 4 mm


Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 282nd STITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

DATE :

90 to 150STRAIGHT


80 to 120

STRAIGHT 80 to 120STRAIGHT


90 to 150

STRAIGHT


DATE :


CLIENT :LOCATION :


Type : LAP FILLET







P. No. : 1 To 1

Group No. : 1 To 1






3.15 / 4 mm





ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 4 90 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

DATE :

STRAIGHT 90 to 150

Type & Pol.

STRAIGHT 80 to 120



mm / min


CLIENT :LOCATION :


Type : LAP FILLET







P. No. : 1 To 1

Group No. : 1 To 1







3.15 / 4 mm






APPROVAL

NAME :

SIGNATURE :

DATE :

STRAIGHT 90 to 150

Pass No. Welding Process


STRAIGHT 80 to 120

Filler Material Current & Voltage Travel SpeedType & Pol. mm / min


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 11






P. No. : 1 To 1

Group No. : 1 To 1





3.15 / 4 mm






ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 282nd SITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

DATE :

Type & Pol.

STRAIGHT 80 to 120

80 to 120STRAIGHT90 to 150

VISHAL STRUCTURALS PVT. LTD.


STRAIGHT 90 to 150


STRAIGHT


DATE :

Note : 1) For 5mm to 16mm joint separate WPS has to be made using E7018 Rod 2) Inner joint bulk head shall have doublers plate


CLIENT :LOCATION :


Type : LAP FILLET

Backing : NO FIG 7






P. No. : 1 To 1

Group No. : 1 To 1






3.15 / 4 mm





ONE SIDE CONT.ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 282nd SITCH FILLET 100 (100) 100ROOT (1) SMAW E6013 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E6013 3.15 90 to 190 24 to 28

APPROVAL

NAME :






SIGNATURE :

DATE :


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 12






P. No. : 1 To 1

Group No. : 1 To 1







3.15 / 4 mm






APPROVAL

NAME :

SIGNATURE :

DATE :

STRAIGHT 90 to 150



STRAIGHT 80 to 120


Filler Material Current & Voltage Travel SpeedType & Pol. mm / min

Note : Submit separate WPS for Bulkhead to Pontoon top / Deck top welding


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 13






P. No. : 1 To 1

Group No. : 1 To 1





3.15 / 4 mm






INSIDEROOT (1) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 130 to 190 24 to 28OUTSIDEROOT (1) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 130 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

Type & Pol.

REVERSE 80 to 120

80 to 120REVERSE90 to 150


REVERSE 90 to 150


REVERSE


DATE :

Note : Joint at the point where Outer rim & Lap of Bottom Deck plate meet shall be like a) Bottom deck has to be made Sq Butt joint for 100 mm length WPS Pg (a) should be submitted separately Hence Joggly not needed


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 14


WELDING PROCESS `` SMAW TYPE : MANUAL




P. No. : 1 To 1

Group No. : 1 To 1





3.15 / 4 mm







APPROVAL

NAME :

SIGNATURE :

Type & Pol.

STRAIGHT 80 to 120

80 to 120STRAIGHT90 to 150


STRAIGHT 90 to 150


STRAIGHT


DATE :


CLIENT :LOCATION :


Type : DOUBLE V BUTT

Backing : NO FIG 15






P. No. : 1 To 1

Group No. : 1 To 1






3.15 mm

Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 130 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 3.15 90 to 130 24 to 28SUB. PASS (3,4) SMAW E7018 3.15 90 to 130 24 to 28AFTER BACK CHIP1ST PASS SMAW E7018 3.15 90 to 130 24 to 28FINAL SMAW E7018 3.15 90 to 130 24 to 28

APPROVAL

NAME :

SIGNATURE :


REVERSE 80 to 100


REVERSE

mm / min

90 to 125

Filler Material Current & Voltage Travel SpeedType & Pol.

REVERSE 90 to 125



DATE :


CLIENT :LOCATION :


Type : LAP FILLET

Backing : NO FIG 16






P. No. : 1 To 1

Group No. : 1 To 1




3.15 / 4 mm



AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode-Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single





APPROVAL

NAME :

SIGNATURE :

DATE :

STRAIGHT 80 to 120STRAIGHT




90 to 150

Note : L 75 X 75 X 8 only has to be used


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 17






P. No. : 1 To 1

Group No. : 1 To 1



POSITION (QW 405)Position of Groove : - Position of Fillet : 3FAWS No. (CLASS) : - PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NA

3.15 mm



Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : Straight Initial / Interpass Cleaning : Wire BrushingAmperage : 80 TO 180 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ONE SIDE CONT.ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 3.15 90 to 190 24 to 282ND SIDE STITCH FILLET 100 (100) 100 ROOT (1) SMAW E7018 3.15 80 to 120 20 to 24SUB. PASS (2) SMAW E7018 3.15 90 to 190 24 to 28

APPROVAL

NAME :

SIGNATURE :

DATE :






DATE :


CLIENT :LOCATION :


Type : Single V Full Pen Butt Joint

Backing : NO FIG 18

Backing Material Type / Grade : Chip Back to Sound metal & reweld





P. No. : 1 To 1

Group No. : 1 To 1


Thickness Range : 1.76 to 20 mmFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H


3.15 mm



Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : String / WeavingVolts : 18 to 20 Orifice or Gas Cup Size : NAElectrical Polarity : Electrode - Negative Initial / Interpass Cleaning : Wire BrushingAmperage : 100 TO 120 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT SMAW E6013 3.15 90 to 95 22 to 24 0.275HOT PASS SMAW E6013 3.15 90 to 95 18 to 20 0.238FILLING SMAW E6013 4 100 to 120 18 to 20 0.238CAPPING SMAW E6013 3.15 90 to 95 22 to 24 0.275AFTER BACK CHIPSUB PASS SMAW E6013 3.15 90 to 95 18 to 20 0.238FINAL SMAW E6013 4 100 to 120 22 to 24 0.275

APPROVAL

NAME :

SIGNATURE :


STRAIGHT 85 to 90

STRAIGHT 85 to 90

STRAIGHT 65 to 90

STRAIGHT 85 to 90

STRAIGHT 65 to 90

STRAIGHT 65 to 90



SIGNATURE :

DATE :


CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 19






P. No. : 1 To 1

Group No. : 1 To 1






3.15 / 4 mm






APPROVAL

NAME :

SIGNATURE :

DATE :

Current & Voltage Travel SpeedType & Pol. mm / min

STRAIGHT 80 to 120


STRAIGHT 90 to 150



CLIENT :LOCATION :


Type : SQUARE BUTT WITH BACKING STRIP

Backing : YES FIG 20






P. No. : 1 To 1

Group No. : 1 To 1






3.15 / 4 mm

Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NAGAS (QW 408)Shielding Gas : NA Flowrate : NAPercentage Comp. : NA Gas Backing : NATrailing : NA Purging : NAELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode : DC String of weave Bead : StringVolts : 20 to 28 Orifice or Gas Cup Size : NAElectrical Polarity : REVERSE Initial / Interpass Cleaning : Wire BrushingAmperage : 90 TO 190 Method of back gauging : GrindingTungsten Electrode Size & Type : NA Oscillation : NAMode of Metal Transfer (GMAW) : NA Contact Tube to work distance : NAElect. Wire - Feed,Speed,Range : NA Multiple of Single Pass (/ side) : MultipleOther : NA Multiple of Single Electrode : Single




ROOT (1,2) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (4) SMAW E7018 4 120 to 190 24 to 28FINAL (5,6) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL

NAME :

SIGNATURE :

DATE :


100 to 150REVERSE

Current & Voltage Travel SpeedType & Pol.

90 ot 120

mm / min




CLIENT :LOCATION :


Type : SQUARE BUTT W/BACKING PLT. FOR COD

Backing : YES FIG 21



POSITION (QW 405)Position of Groove : 1 G Position of Fillet : - AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA



3.15 / 4 mm





ROOT (1,2) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (3) SMAW E7018 4 120 to 190 24 to 28SUB. PASS (4) SMAW E7018 4 120 to 190 24 to 28FINAL (5 TO 10) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL

NAME :

SIGNATURE :

DATE :


100 to 150REVERSE

Current & Voltage Travel SpeedType & Pol.

90 ot 120

mm / min



Note : WPS for 10mm to insert plate joint should be submitted separately


CLIENT :LOCATION :


Type : SQUARE BUTT W/BACKING PLT. FOR COD

Backing : YES



POSITION (QW 405)Position of Groove : 1 G Position of Fillet : - AWS No. (CLASS) : -PREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp. (Min) : NA Temperature : NAInterpass Temp. (Max) : NA Time : NAPreheat Maint : NA Other : NA

ANNULAR TO CLEAN OUT BOTTOM JOINT

3.15 / 4 mm







ROOT (1) SMAW E7018 3.15 100 to 135 20 to 24SUB. PASS (2) SMAW E7018 4 120 to 190 24 to 28FINAL (3 TO 4) SMAW E7018 3.15 100 to 135 20 to 24APPROVAL

NAME :

SIGNATURE :

DATE :

REVERSE 90 ot 120HINDUSTAN PETROLUEM CORP. LTD




Note : WPS for 10mm to insert plate joint should be submitted separately

WPS NO.: WPS-VSPL-026- REV 0DATE : 11.11.2009PQR NO.: PQR-VSPL- - REV 0

CLIENT :LOCATION :


Type : T FILLET

Backing : NO FIG 9






P. No. : 1 To 1

Group No. : 1 To 1


Thickness Range : 6 mm OUTER RIM TO BOTTOM DECK LAP JOINTFILLER MATERIAL (QW 404)Spec. No. (SFA) : 5.1 Filler Size :AWS No. (CLASS) : E 6013 Electrode Flux Type : -A. No.: : 1 Backing / Storage : As per Manuf. Std.F. No.: : 2 Consumable Insert : NoneMake : ESAB/ADVANI/D&H


3.15 / 4 mm








APPROVAL

NAME :

SIGNATURE :

DATE :






DATE :

WPS NO.:

DATE

WPS NO.:

CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.LOCATION :

JOINT DESIGN (QW-402) SKETCH / DETAIL:TypeBackingBacking material Type / GradeWELDINHG PROCESS TYPE MANUALBASE METALS (QW 403)Material Specification To IS 2062 / EQ.Type / Grade No. To GR.BP. No. To 1Group No. To 1Thick of CouponThickness RangeFILLER MATERIAL (QW 404)Spec. No. (SFA) Filler Size :AWS No. (CLASS) Electrode Flux Type :A. No. : Backing / Storage :F. No. : Consumable Insert :MakePOSITION (QW 405)Position of Groove Position of Fillet :Weld ProgressionPREHEAT (QW 406) POST WELD HEAT TREATMENT (QW 407)Preheat Temp.(Min) Temperature :Interpass Temp.(Max) Time :Preheat Maint Others :GAS (QW 408)

SQ. BUTTNO FIG 1 (A)NA


16 mm6 mm

SWAM

IS 2062 / EQ.GR.B1

ESAB/ADVANI/D&H

3GUPHILL

5.1E 601312

NANA

Preheat Maint Others :GAS (QW 408)Shielding Gas Flowrate :Percentage Comp. Gas Backing :Trailing Purging :ELECTRICAL CHARACTERISTICS (QW 409) TECHNIQUE (QW 410)Current Mode String or weave Bead :Volts Orifice or Gas Cup Size :Electrical Polarit Initial / Interpass Cleaning:Amperage Method of back gauging :Tungsten Electrode Size & Type Oscillation :Mode of Metal Transfer (GMAW) Contact Tube to work distance:Elect. Wire - Feed,Speed,Range Multiple or Single Pass ( / Side):Other Multiple or Single Electrode :

Travel Speed Electrode :Peening

WELDING PROCEDUREPass No. Welding Process

Class Dia Amps Range Volts Range mm / min

AFTER BACK CHIP E6013

NA

NANANA

Type & Pol.

DC18 to 30STRAIGHT80 TO 140NA

NANA

Filler Material

3.15 / 4 mm-As per Manuf. Std.Non

NA

NANANANA

NANANA

String / WeavingNAWire BrushingGrindingNANAMultipleSingleSEE TABLENA

Heat Inputkj / mm

Documents

QW-482 - WELDING PROCEDURE SPECIFICATIONtenders.hpcl.co.in/tenders/tender_prog/TenderFiles/4139/Tender... · f. no.: : 2 consumable insert : none make : es ab /dv ni &h position (qw