Answer Key  

     

Course: Standard Work Module: Standardization

 

   

1. True  

2. Threaten people’s job if they don’t follow the standards  

3. False  

4. Taiichi Ohno  

5. Reduces costs Eliminates waste Stabilizes delivery times Increases productivity Simplifies Processes

  Course: Standard Work Module: Prerequisites

1. True

2. Maintenance

3. Blame free

4. False

Course: Standard Work Module: Standard Work Introduction

1. False

2. True

3. Type 1=Applies to repetitive single cycle process

Type 2=Applies to short but variable cycles that are linked to model mix

Type 3=Applies when we’re dealing with long cycle variable work content

Type 4=Applies to more broad categories such as work done in an office

environment

4. False

Answer Key  

Course: Standard Work Module: 3 Elements

1. Crew Size

2. Net available time / customer demand

3. 2 minutes per unit

4. True

5. 1

Course: Standard Work Module: The Process Capacity Table

1. True

2. Machine

3. False

4. True

Course: Standard Work Module: Standard Work Combination Sheet

1. True

2. Allows you to easily identify who is not working as hard as they can

Course: Standard Work Module: Standard Work Sheet

1. True

2. False

3. Shows the work sequence for all operators in a work cell or area Is an excellent Visual Management Tool Identifies safety, quality, and Standard WIP locations within the process

Answer Key  

Course: Standard Work Module: Standard Work Instruction Sheet

1. True

2. False

3. Summarizes several Standard Work forms in one easy to read sheet

Used to help train associates on how to do a job

Identifies key points to help the operator perform their job better

4. True

Course: Standard Work Module: Standard WIP

1. True

2. False

3. 2 pieces

4. 2

5. Minimum

Course: Standard Work Module: Lead Time

1. Takt Time=Sets the pace or rhythm of the process

Cycle Time=Describes how often a part is completed by a particular process

Production Lead Time=Sometimes call Throughput Time

Standard Work Lead Time=Standard WIP x Takt Time

2. Manual

3. True

4. 600 seconds

Answer Key  

Course: Standard Work

Module: Time Observation Sheet

1. True

2. Top to bottom of each cycle’s column

3. 30

Course: Standard Work Module: Transactional Standard Work

1. True

2. U Shaped Cell

3. False

4. Process Maps

Work Instruction Sheets (Word and PDFs)

5. Safely

Consistently

With high quality