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Title: QuickSize Overview Module : Sales and Distribution Course : QuickPack Kohler Learning For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVI EW.DOC Unit: 2.01 Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM SAP Parent Page 1 / 54 Unit 2.01 QuickSize Overview Change History Update the following table as necessary when this document is changed: Date Name Change Description

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Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

SAP ParentPage 1 / 54

Unit 2.01 QuickSize Overview

Change History

Update the following table as necessary when this document is changed:

Date Name Change Description

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

SAP ParentPage 2 / 54

Purpose

Use this document to review the use of the QuickSize application.

Trigger

Perform this procedure when you need to size a generator set.

Prerequisites

• You are logged in to QuickPack.

• You have selected a customer.

Transaction Code

Unit 2.01

Helpful Hints

None

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Procedure

QuickPack Home Page

1. Select the tab to open the Model Search screen.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Model Search

Scroll as necessary to view additional fields.

2. Enter your system requirements.

Click to select from a drop-down list of available options.

For this example, enter the options shown in the following screenshot.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Selected options

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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File Options

Model Search

1. Click to browse for your projects.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Model Search

2. Click to save a project to My Projects.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Model Search

3. Click to export a project.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Model Search

4. Click to import a file.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Sizing Your Generator Set

Model Search

1. Click to open the Add Load Step window.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Add Load Step

2. Verify the information.

3. Click to activate the button.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

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Model Search

4. Click to view a list of load options.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Model Search

5. Select the desired load. Example: Air Conditioning

6. Click to open the information window for the selected load.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

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Air Conditioning

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Air Conditioning Load Information

Industrial Chillers are sized as MOTORS.

• Commonly above 100 ton capacity.

• Hermetically sealed chillers have the drive-motor inside.

• Inrush load is a concern

• Running load is lower

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Air Conditioning

7. As required, complete/review the following fields:

Field Name R/O/C Description

Quantity: R Quantity of equipment comprising the load Example: 1

Name R Descriptive name for the load or equipment number/name

Description: O Description of the equipment Example: Roof Mounted HVAC Unit

8. In the Phase section, select the appropriate phase configuration. Example:

It is recommended to balance single-phase loads for the best generator performance. QuickSize considers phase balance in it’s calculation for generator sizing.

9. In the Sizing section, select the desired sizing unit of measure. Example:

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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10. In the blank field, enter the load. Example: 20

The selected configuration in this example is 20 tons.

11. Click to validate the information.

Model Search

The system shows that the load is added to the sizing application. QuickSize shows a cumulative value for all loads added to the program.

12. Click to view the list of load options.

13. Select Battery Charger.

14. Click to open the Battery Charger information window.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Battery Charger

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

For Kohler Internal Training Purposes Only File name: QUICKPACK_QUICKSIZE_OVERVIEW.DOC Unit: 2.01

Version: Rev 1 Last Modified: 2/18/2009 12:08:00 PM

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Battery Charger Load Information

Battery Charger Load

15. As required, complete/review the following fields:

Field Name R/O/C Description

Quantity: R Quantity of equipment comprising the load Example: 1

Name R Descriptive name for the load or equipment number/name

Description: R Description of the equipment Example: Industrial Battery Charger

16. Select the appropriate phasing.

17. In the Application section, select the appropriate application. Example:

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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18. In the Type section, select the appropriate type. Example:

19. As required, complete/review the following fields:

Field Name R/O/C Description

Battery Voltage R Battery Voltage Example: 24

Charge Current R Charge Current Example: 20

20. Click to validate the information.

Model Search

21. Click to view the list of load options.

22. Select Lighting.

23. Click to open the Lighting information window.

Title: QuickSize Overview Module : Sales and Distribution

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Lighting

24. As required, complete/review the following fields:

Field Name R/O/C Description

Name: R Load type name Example: Building Three Lights

Description: R Brief description of the load Example: Light bulb

Running kW R Running kW required by the load Example: 10

25. Select the appropriate radio buttons to describe the load.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Incandescent Lighting Load

• Resistive load (filament) that heats up and produces light.

• Only enter the Running kW

Fluorescent Lighting Load

• Glowing gas in the tube, activated by electronic current and controlled by the Ballast.

Ballast - All fluorescent lights need a Ballast.

• High-efficiency magnetic ballast is the old style and not common on new construction. Characteristics: Noisy (the ‘buzz’) and prone to flickering.

• Electronic Ballast is solid-state electronic circuitry to provide the proper starting and operating electrical condition to power a fluorescent lamp. Advantage: Noise and flickering are reduced.

• Select as Default if Ballast type is not known

• Running PF default at 1.0

• Low Distortion Electronic is a new style Ballast, not as common as Electronic Ballast.

• With Low Distortion Electronic type ballast, harmonic distortion can be ignored in QuickSize

• Note: For Electronic Ballast type, we assume it is of the general type and account for 32% ITHD in QuickSize

High Intensity Discharge

• Industrial Applications

• Slow to light and re-light

• Ballasts as previously discussed

• Several common HID types: Mercury, Metal Halide, Low- and High Pressure Sodium

26. Click to validate the information.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Model Search

27. Click to view the list of load options.

28. Select Medical Equipment.

Move the Medical Imaging load to the last step if possible.

29. Click to open the Medical Imaging Load information window.

Title: QuickSize Overview Module : Sales and Distribution

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Medical Imaging Load

CT, MRI, R&F, Vascular, Radiography, Cardiology, Ultrasound and NM/PET imaging all have similar start, run and surge characteristics. They have high surge requirements at the time of imaging and are very sensitive to voltage dip, which affects image quality.

30. As required, complete/review the following fields:

Field Name R/O/C Description

Step No.: R Load step with which the load is associated. The system generates this value. Example: 1

Quantity: R Quantity of machines comprising the load Example: 1

Description: R Description of the load Example: Medical Testing Equipment

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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31. Select the appropriate phasing. Example:

Medical Equipment Load Information

Medical Equipment Load

32. As required, complete/review the following fields:

Field Name R/O/C Description

Max. Voltage Dip @ Peak Demand (%)

R Maximum allowable voltage dip at peak demand (in percent). Example: 6

Max Peak kVA R Maximum peak kVA Example: 180

Continuous kVA R Continuous kVA Example: 30

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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33. Click to validate the information.

Model Search

34. Click to view the list of load options.

35. Select Misc. Linear Load.

36. Click to open the Misc. Linear Load information window.

Title: QuickSize Overview Module : Sales and Distribution

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Misc. Linear Load

37. As required, complete/review the following fields:

Field Name R/O/C Description

Quantity: R Equipment quantity comprising the load Example: 1

Description: R Description of the load Example: Resistive Heating Bank

kW: R kW load requirement Example: 25

38. Select the appropriate phasing.

39. Click to validate the information.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Model Search

40. Click to view the list of load options.

41. Select Motor.

42. Click to open the Motor information window.

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Motor Load Information

Motor Load Information

Title: QuickSize Overview Module : Sales and Distribution

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Motor Load Information (continued)

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Motor Load Information (continued)

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Motor Load Information (continued)

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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Motor Load Information (continued)

Title: QuickSize Overview Module : Sales and Distribution

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Motor Load Information (continued)

Title: QuickSize Overview Module : Sales and Distribution

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Motor Load Information (continued)

Title: QuickSize Overview Module : Sales and Distribution

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Motor

43. As required, complete/review the following fields:

Field Name R/O/C Description

Quantity: R Equipment quantity comprising the load Example: 1

Description: R Load description Example: Air Compressor Motor for Pneumatic Air

Lines

44. Select the radio buttons which most accurately describe the requirements.

Title: QuickSize Overview Module : Sales and Distribution

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45. As required, complete/review the following fields:

Field Name R/O/C Description

Horsepower: R Motor horsepower Example: 20

Code Letter: R NEMA code letter Example: F

Starting Method: R Starting Method Example: Across the Line

46. Click to validate the information.

Model Search

47. Click to view the list of load options.

48. Select Office Equipment.

49. Click to open the Office Equipment dialog box.

Title: QuickSize Overview Module : Sales and Distribution

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Office Equipment

50. As required, complete/review the following fields:

Field Name R/O/C Description

Name: R Name of the load Example: Engineering Office Equipment

Description: R Description of the load Example: Computers, Printers, Copiers and Fax

Machines

51. Select .

52. As required, complete/review the following fields:

Field Name R/O/C Description

Num. Desktop Computers

R Quantity of Desktop Computers. Example: 8

Num. Printers R Quantity of Printers. Example: 2

Title: QuickSize Overview Module : Sales and Distribution

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Field Name R/O/C Description

Num. Fax Machines R Quantity of Fax Machines. Example: 1

Num. Copiers R Quantity of Copiers. Example: 2

53. Click to validate the information.

Model Search

54. Click to view the list of load options.

55. Select UPS.

56. Click to open the UPS Load dialog box.

Title: QuickSize Overview Module : Sales and Distribution

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UPS Load

Offline UPS:

• Does not recreate the sine wave • Reacts quickly enough to take over for the load before the outage is detected. • Typical application for a single computer.

Online UPS (default selection) • Sine wave is recreated • The most common application • Sized for battery UPS systems

Title: QuickSize Overview Module : Sales and Distribution

Course : QuickPack Kohler Learning

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UPS Load Information

UPS Load

57. As required, complete/review the following fields:

Field Name R/O/C Description

Quantity: R Quantity of uninterrupted power supplies Example: 1

Name: R Name of the load Example: Computer UPS

Description: R UPS description Example: UPS for all computers and test equipment

Rating: R kVA rating Example: 400

Title: QuickSize Overview Module : Sales and Distribution

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Field Name R/O/C Description

UPS Type: R UPS Type (select from the drop-down list) Example: 12 Pulse

58. Click to validate the information.

Model Search

59. Click to view the list of load options.

60. Select VFD.

61. Click to open the VFD Load dialog box.

Title: QuickSize Overview Module : Sales and Distribution

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VFD Load

62. As required, complete/review the following fields:

Field Name R/O/C Description

Name: R Load name Example: Air Compressor #2

Description: R Description of the load Example: Air Compressor Testing Equipment Only

Title: QuickSize Overview Module : Sales and Distribution

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VFD Load Information

Variable Frequency Drives (VFD) Loads

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VFD Load

63. Select the appropriate phasing. Example:

64. As required, complete/review the following fields:

Field Name R/O/C Description

Rating: R Horsepower rating Example: 25

Start kVA Limit: R Starting kVA limit Example: 125

Efficiency: R Efficiency range Example: 90

VFD Type: R VFD Type Example: 6 Pulse

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65. Click to validate the information.

Model Search

QuickSize shows the cumulative kW/kVA requirements of the customer loads.

66. Click to generate a list of generator sets which match the requirements.

Title: QuickSize Overview Module : Sales and Distribution

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Selector Search Results

If the system tells you that no generator sets were found to meet your requirements, check the following and redo the search:

• Check that the voltage/frequency/connection combination is available. • Change the minimum/maximum allowed loading. • Increase the allowed alternator temperature rise. • Increase the maximum voltage or frequency dip. • Increase the maximum Vthd.

Title: QuickSize Overview Module : Sales and Distribution

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Add a Load Step

1. Click to open the Add Load Step information window.

Add Load Step

The default Max Voltage Dip value is linked to the value entered when you loaded your generator set options.

2. As required, complete/review the following fields:

Field Name R/O/C Description

Max Voltage Dip (%): R Maximum allowable voltage dip in percent. Example: 20

Description: R Load step number. This field entry is generated by QuickSize.

3. Click to validate the information.

Title: QuickSize Overview Module : Sales and Distribution

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Move a Load to a Different Load Step

The process for moving loads or steps is the same. The only difference is the highlighted item.

Model Search

1. Highlight the appropriate load. Example:

Selecting a load listed under Load Step #1 activates the button.

2. Click the button.

Title: QuickSize Overview Module : Sales and Distribution

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Model Search

The load has been moved to Load Step #2.

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Copy a Load

You may use this option as a shortcut for creating similar loads.

1. Select the load. Example:

2. Click .

Model Search

The system adds the copied load.

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Delete a Load

1. Select the load you wish to delete.

2. Click .

Model Search

The selected load is deleted.

Title: QuickSize Overview Module : Sales and Distribution

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Move an Item Up

Model Search

3. Select the item you wish to move. Example:

4. Click to move the item.

Title: QuickSize Overview Module : Sales and Distribution

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Model Search

If the item being moved is a load step, moving it will cause the steps to be out of numerical order. To avoid confusion, it is recommended that you rename the loads to appear in numerical order.

Result

You have completed this transaction. You have reviewed the use of the QuickSize application.

Comments

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