Upload
doannga
View
216
Download
2
Embed Size (px)
Citation preview
QUICKER DEPLOYMENTMajor mechanical components are integrated together, reducing design, permitting, installation, and commissioning time, all resulting in an earlier deployment of CNG vehicles.
REDUCED INSTALLATION COSTThe self-contained system requires minimal on-site construction which reduces installation costs.
CLEANER FUELSNon-lubricated compressors produce cleaner CNG which reduces maintenance, cost of operation, and extends vehicle engine life.
Clean Energy Compression’s compressors are among the most versatile natural gas compressors on the market today. Fully integrated CNG fueling systems are designed, manufactured, packaged, and tested by Clean Energy Compression’s in-house engineering and production teams, using standard models and custom equipment designs.
• Semi-permanent mounting, including concrete, asphalt, and prepared gravel
• Compact integrated footprint featuring all major systems required to dry, compress and dispense natural gas on one skid
• Versatile on-skid and off-skid dispensing solutions for growing fleets
• Two levels of oil containment, designed to prevent soil contamination
• Additional space provided for 3rd party fire and security panel (in MCC)
• Redundancy of twin compressors which can be operated independently of each other
• Vibration isolation pads provided which reduce vibration transmission to the ground
• Non-lubricated compression technology producing cleaner CNG, reducing costs of maintenance and operation while extending vehicle engine life
• Lower total cost as a result of smaller site requirement and reduced installation costs
• Reduced design and permitting during installation
• All-in-one package includes compressors, MCC (Motor Control Centre), priority panel, buffer storage and optional gas dryer and on-skid dispenser modules
• Can fuel up to 8 vehicles with on-skid dispenser modules
• Off-skid connections for standalone dispensers and fill posts
• Provides upfront capital savings and the ability to expand the system with future fleet growth
• Self-monitoring and fully automatic operation with safety shutdowns
• Gas detection and vent systems providing early warning and/or shut down in case of gas leaks
• Designed to protect nearby sensitive equipment and structures with optional vibration isolators
• Simplifies future redeployment with non-permanent mounting solutions
• Remote monitoring reduces on-site maintenance
• Low operating cost with long maintenance intervals and equipment lifetime through Clean Energy Compression’s CleanCNG™ technology
Features & Benefits
Clean Energy Compression’s CompleteCNG™includes proven CleanCNG™technology in a package that combines portability with configurable plug-and-play installation. Each package features one or two Clean Energy Compression compressors, up to 150hp (112kW) electric drive motors, gas priority panel, buffer storage, and non-hazardous electrical controls in an integrated skid. Optional on-skid gas dryer and dispenser modules are available.
The self-contained system has a smaller footprint than a standard built-in station and requires minimal on-site construction, making it fast to install and easy to relocate. Clean Energy Compression designers and engineers have responded to the needs of the market to deliver a comprehensive, sustainable CNG fueling system with minimal environmental impact.
AIR DISCHARGE LOUVER
AIR INLET LOUVER
AIR INLET LOUVER
(BOTH SIDES)
AIR INLET LOUVER
AIR INLET LOUVER
OPTIONAL:VENT/TIMEFILL LOCATION
DOORS FOR ACCESS
RAIN GUARD
MCC
STATUS LIGHT
STATUS LIGHT
OPTIONAL:
VENT STACKS
Portability with Configurable Plug & Play Installation
TECHNICAL CONFIGURATION TWIN COMPRESSORS (OR SINGLE OPTION)
STAGES OF COMPRESSION 4 OR 5
SKID FOOTPRINT (CONTACT AREA BETWEEN SKID & CONCRETE) 2260 FT2 (210 M2)
ENCLOSURE DIMENSIONS 26’8”L X 8’6”W X 10’3”H (8.1M L X 2.6M W X 3M H)
WEIGHT 36,500 – 38,000 LBS (16550-17200 KG)
GAS LINE CONNECTIONS INLET 4X 3/8” (1CM) TUBE FOR ON-SKID DISPENSER MODULES
DISCHARGE 4X ¾” (2CM) TUBE (DISPENSER, FAST FILL POSTS, TIME FILL POSTS, BUFFER STORAGE
OFF-SKID ESD ¼” (0.6CM) TUBE FOR OFF-SKID EMERGENCY
SKID ELECTRICAL CLASSIFICATION CLASS 1 DIVISION 2, GROUP D (WITH C1D1 INTERIOR SKID LIGHTING)
MCC PANEL ELECTRICAL CLASSIFICATION NON-HAZARDOUS
MCC PANEL LOCATION ON-SKID
MAIN MOTOR POWER 150HP (112KW), 100HP (75KW)
HIGH VOLTAGE ELECTRICAL SUPPLY 480 & 575 VAC, 3 PHASE, 60 HZ
ON- SKID PRIORITY PANEL 1-LINE 3-PRIORITY STANDARD (OFF-SKID DISPENSER, ON/OFF-SKID TIME FILL, ON/OFF-SKID BUFFER STORAGE) OPTIONAL ADDED 4TH PRIORITY (ON/OFF-SKID FAST FILL PRIORITY)
ON-SKID BUFFER/STORAGE VOLUME 168 LITRES (44 GALLONS)
CODE COMPLIANCE ASME B31.3 & SEC VIII, DIV. 1, NFPA 52/70, UL, CSA
DISCHARGE PRESSURE 310BAR (4500 PSIG)
STANDARD FLOW RANGE PER COMPRESSOR BLOCK
SCFM 72-429
DGE/H 30-181
NM³/H 116-689
SM³/H 122-727
INLET PRESSURE RANGE 0.3-10BAR (5-100 PSIG)
FLOW RATE REFERENCE SCFM @ 14.7PSIA, 60 F SM3/HR @ 101.3KPA, 15.6 C
ELEVATION RANGE SCFM @ 14.7PSIA, 60 F SM3/HR @ 101.3KPA, 15.6 C
AMBIENT RANGE STANDARD -20°F – 113 F -29°C – 45°C
COLD WEATHER PACK AGE -40°F – 113 F -40°C – 45°C
*STANDARD FLOW RANGE INFO RELATED TO THE FLOW CURVES CURRENTLY BEING DEFINED BY R&D.
OPTIONS:
• Cold Weather Package (-40°F/-40°C Rating)• On-Skid Gas Dryer• Priority Panel Upgrade (Fast Fill Line)• Priority Panel Flow Meters (Total and/or Fast Fill)• On-Skid Time Fill Dispenser Modules (Up to 4 Modules with 2 Hoses per Module)• On-Skid Fast Fill Dispenser Module (1 Module with 1 Hose)• Single Compressor (Expandable to Twin at Later Date)• Wireless Communications Package• On Board 120V AC Power (5KVA)• Compressor Status Beacons• Exterior Flood Lights
0 2 4 6 8
0
100
200
300
400
500
600
0
50
100
150
200
250
300
350
400
0 20 40 60 80 100 120
Inlet Pressure (barg)
Flow
Rat
e (S
m3 /
hr)
Flow
Rat
e (S
CFM
)
Inlet Pressure (psig)
50-Series Standard Range 150HP Operating Envelope
PROJECT MANAGEMENTClean Energy Compression has a dedicated Program Management offi ce that oversees projects in all phases; including initiation, planning execution, monitoring, control, and completion. All projects include a project charter, stakeholder register, responsibility assigned matrices, and project schedule.
MANUFACTURINGA global leader in manufacturing CNG fueling systems, Clean Energy Compression meets all ISO 9001:2008 Quality Management System Safety and Environmental protocols. Clean Energy Compression offers complete CNG fueling systems that are tested in house with Natural Gas and don’t leave the factory until they are 100% certifi ed fi eld-ready.
SERVICEAll Clean Energy Compression projects are supported by a global service network. Customer Care representatives closely monitor performance of units in the fi eld in real-time 24/7. A global network of parts and service providers are available for fi rst-class support on all products.
Clean Energy Compression43676 Progress Way
Chilliwack, BC, Canada, V2R 0C3Tel +1-604-795-9491 Fax +1-604-792-3806
www.CleanEnergyFuels.com/compression
CLEAN ENERGY COMPRESSION PRODUCTS
COMPRESSION CleanCNG™
CleanCNG-C
UnpluggedCNG
CompleteCNG™
PRESSURE REDUCTION CleanPRS
CompletePRS
MobilePRS
DISPENSING TimefillCNG
TrailerfillCNG
TrailerdecantCNG
HIGH EFFICIENCY VIRTUAL PIPELINE OffgridCNG
• The CompleteCNG has two layers of oil containment to prevent soil contamination