Quick Set can system - EFCO Corporation Set can system ... (1) S110 DESCRIPTION PART NO. DESCRIPTION PART NO. K490 K491 HNA1 ... USE w/ 7861 for BUTT GLAZE ABOVE 9933 1/2" EX85 7028

Quick Set can systemInstallation Instructions

Part NO. Y003

February 2013

37-44

32-3428-31

25

13-15

(901/902 INTERMEDIATE HORIZONTAL)

II PARTS IDENTIFICATION

A) DRILLING TEMPLATE

I GENERAL NOTES

TABLE OF CONTENTS1

PAGE

JWH 8/2011

(903/904 INTERMEDIATE HORIZONTAL)B) DRILLING TEMPLATE

SECTION

A) 901 PARTS IDENTIFICATIONB) 902 PARTS IDENTIFICATION

2-34-6

C) 903 PARTS IDENTIFICATIOND) 904 PARTS IDENTIFICATION

7-89-10

2) BUTT GLAZED SYSTEM1) CAPTURED MULLION SYSTEM 16

16E) VERTICAL INTERMEDIATE AND 2 PIECE JAMB

17-1920-21

F) THERMAL STRUT INTERMEDIATE VERTICAL

HEAD AND SILL CAN SPLICE

D) INTERMEDIATE HORIZONTAL

26-27

A) WITH BUTT GLAZED VERTICALB) WITH BUTT GLAZED VERTICAL AND

45C) WITH CAPTURED VERTICAL MULLION AND

INTERMEDIATE HORIZONTAL

46INTERMEDIATE HORIZONTAL

22-24G) INTERMEDIATE HORIZONTAL

12

11

47-50A) DOOR FRAME ANCHORINGVI DOOR FRAME INSTALLATION

A) HEAD AND SILL CAN ANCHORING

C) BUTT GLAZED VERTICALSB) 2 PC. JAMBS AND INTERMEDIATE VERTICALS

D) HEAD AND SILL CAN FILLER

C) HEAD AND SILL CAN

V GLAZING PROCEDURES

IV INSTALLATION

III FABRICATION

35-36

exterior. 1. Bridging system thermal break with non-thermally broken metal flashing or lintels that are exposed to the inclusive, the list of examples below illustrates conditions under which condensation is likely to occur: Many current installation practices lead to an increase in the possibility of the formation of condensation. Though not all EFCO representative for information on EFCO's Thermal Analysis Services.professional is utilized to perform an analysis of the shop drawings to recommend the best installation methods. Please contacttemperature) are present. When the formation of excessive condensation is a concern, it is highly recommended that a design Condensation will form on any surface when unfavorable conditions (interior temperature and relative humidity and exteriorNOTE: Please reference EFCO's "Understanding Condensation" brochure which can be obtained through your EFCO representative.

Minimizing Condensation

3. Interior relative humidity levels not maintained at recommended levels, see EFCO's "Understanding 2. System exposure to cold air cavities.

4. Inadequate separation between system and surrounding condition at perimeter. Condensation" brochure.

involved. 5. Product combinations during the shop drawing stage that result in bridging thermal breaks of one or all products

5)

2)

many types of doors and hardware combinations.part of the 901 & 902 systems, utilizing frames that can accommodate

1)

3)

4)

6)

Clean exposed finished surfaces with a mild detergent and water.No abrasive agent shall be used.

DPS 7/2001

Sealants must be compatible with all surfaces. Consult with

compatibility and adhesion.

All materials are to be installed plumb, level, and true.

Protect materials after erection. Cement, plaster, alkalinesolutions, and acid based materials can be harmful to the finish.

lines as established by the architectural drawings and thegeneral contractor. Check construction for compliance withthe contract documents.

the sealant manufacturer for recommendatons regarding

EFCO Series 904 (4" Thermal System)

Check the shop drawings, installation instructions, and glazing

The shop drawings take precedence and include specific detailsfor the project. The installation instructions are of a generalnature and cover the most common conditions encountered.

required to begin installation.Check all materials on arrival and be sure you have everything

See Section II "PARTS IDENTIFICATION".

All work should start from bench marks and/or column center

instructions to become thoroughly familiar with the project.

EFCO Series 901 (4 1/2" Nonthermal System)EFCO Series 902 (5 1/4" Thermal System)EFCO Series 903 (3 1/4" Nonthermal System)

SECTION I - GENERAL NOTES PAGE 1

The storefront family is a ribbon window system,

fabrication and installation steps.

The Quick Set family contains primarily stock length systemswith in-the-field fabrication. Entrance doors are also a designed

Series 901 & 903 accommodates 1/4" glazing.

having many advantages over other systems due to the minimum

Series 902 & 904 accommodates 1" glazing.

"QUICK SET"

DOOR HEADER 9933

BUTT GLAZED

USE w/ LCN 2030 C.O.C.

VERTICAL MULLION 7028

DPS 7/2001

DOOR STOP FOR C.O.C.

DOOR STOP FOR C.O.C.

OR INTERNATIONAL C.O.C.USE w/ DORMA RTS 88 C.O.C.

VERTICAL MULLION

2 1/2" DOOR HEADER

APPLIED DOOR STOP

APPLIED DOOR STOP

USE w/ 9155. USE W138

ATTACH w/ STT6 SCREW

USE 9914 STOP/COVEROR 9933 STOP/COVER

USE w/ 9154/9155 STOP

PARTS IDENTIFICATION CHARTSERIES 901 QUICK SET

2 COLOR COVER

SLIDE on FACE

MULLION STOP2 REQUIRED w/ 9578 - 9579

CAPTURED VERT.

GLAZING STOP

HEAVY-DUTY

HEAD/SILL CANUSE w/ 9479

USE w/ 8593

USE w/ 9578

2 PC. JAMB

CAPTURED2 PC JAMB

9579 VERT. FACE8593 2 pc. JAMB

VERT. MULLIONCAPTURED

USE w/ 9578FACE

9571

8589

8593

DOOR HEADER

WEATHER STRIP

USE w/ 9154COVER

4 1/2"9580

2 1/

2"

9578

9579

4 1/

2"

for C.O.C.

1/4" GLAZING

SURFACE CLOSERDOOR HEADER W/2" DOOR JAMB or

2"

4 1/2" NONTHERMAL FRAMING

CAPTURED MULLION/

HORIZONTAL STOP

INTERMEDIATEHORIZONTAL FACE

INTERMEDIATE

USE 9587 & 9565

HEAD AND SILL

USE 9485 CAN FILLER

USE w/ 9469

INTERMEDIATE

JAMB BACK

USE w/ 9469

HORIZONTAL

CAN FILLERUSE w/ 9479

4 1/2" CAN

DESCRIPTION

9587

9565

9469

2 REQUIRED

TRANSOM HEAD

USE 7861 STOP

GLAZING STOP

TRANSOM HEAD

1/4" GLAZING

MULLION HALF90 CORNER

MATES w/ 7255

MULLION HALF135 CORNER

1/4" GLAZING

9485

9479

PART NO.

BUTT GLAZED

90 CORNER

MATES w/ 7256MULLION HALF

DESCRIPTION

SECTION II A -

7861

9914

9154

9155

9598

9597

9472

7256

7260

7253

7255

PART NO.

PAGE 2

SERIES 901 QUICK SET 4 1/2" NONTHERMAL FRAMING1/4" GLAZING

SHEAR BLOCK PKG. FOR#8583 HORIZ. at 135°S.S.G. OUTSIDE CORNER(1) FT92, (1) FT93, (2) MTZ4, (4) SPC9,(1) S110

SHEAR BLOCK PKG. FOR#8583 HORIZ. at 135°S.S.G. INSIDE CORNER(1) FT94, (1) FT95, (4) MTZ4, (2) SPC9,(1) S110

DESCRIPTION PART NO. DESCRIPTION PART NO.

K490

K491

HNA11/4" SETTING BLOCK ATSILL CAN

WEEP BAFFLES 25 PER PKG. HCW6

INTERMEDIATEHORIZONTAL SETTINGBLOCK USE w/ 9469

HEP2

BUTT GLAZED SPACER3/8" x 1/2" TAPE USE w/7028 & 7253

WM10

TEMPORARY GLAZINGCLIP USE w/ 7028 & 7253 HV11

SECTION II A - PARTS IDENTIFICATION CHARTPAGE 3

HORIZONTAL END DAMat 2 PC JAMB INSTALLSIN GLAZING POCKET INHEAD & SILL CAN

HN30

W164

W138

GLAZING GASKET 500' PER ROLL

STANDARD WEATHERSEAL @ DOOR STOPS

INTERMEDIATEHORIZONTAL SHEAR

BLOCK USEw/ 9469 (1) F365, (3) MRF8, (1) S110

9470K176

F076F077

2 1/2" C.O.C. DOORHEADER SHEAR BLOCK901 - 9598(2) STV2, (1) F076/(1) F077(2) S117/(2) STD8

K309/K311(CLR. - R / L)

K310/K312(BRZ. - R / L)

FS67

2" DOOR JAMB as DOORHEADER SHEAR BLOCK901 - 9597(1) FS67, (2) STV2, (2) MRF1/(2)MRF6

K278(CLR.)

K279(BRZ.)

TRANSOM HEADER SHEARBLOCK PACKAGE USE w/9472(1)F259,(1)F260,(6)STT6,(4)MRF6

K277

HEAD/SILL CAN ANCHORCLIP (USE w/ 9578 atJAMBS) (1) FT14, (4) SFP8

HORIZONTAL BRIDGEASSEMBLY 1/4" GLAZINGat BUTT GLAZEMULLIONS ONLY w/ INT.HORIZ.(1) F023, (1) H189, (1) WM76

INTERMEDIATEHORIZONTAL FACE SPLICEUSE w/ 9565 FACE(1) F024, (1) F025

K433

K143

K146

HEAD/SILL SPLICE for 901(USE w/ 9479)25 PER PACKAGE (1) F014, (1) WM96,

(1) WM01

SHEAR BLOCK PKG. FOR#8583 HORIZ. @ 90° S.S.G.INSIDE/OUTSIDE CORNER(1) FT98, (1) FT99, (4) STV2, (4) STK4

FT98FT99

7885

FT14

EX32

Q-SET CDB 9/2009

K376

K493

1" GLAZING

SERIES 902 QUICK SET5 1/4" THERMAL FRAMING

PARTS IDENTIFICATION CHART

GLAZING STOP1/4" GLASS W/ 8583/8500

HEAD CAN FACE 9847

GLAZING STOP

8499 FACE & 9587 STOPUSE K176 S.B.

INTERMEDIATEOPT. H.D. HORIZONTAL

GLAZING STOPHORIZONTAL

H.D. INTERMEDIATE

USE w/ 8583

USE w/ 8500

OPT. INTERMEDIATEHORIZONTAL 9541

9587

8500

USE w/ 8499, 8584, 9541


USE w/ 8583 or 8500

INTERMEDIATEHORIZONTAL

HORIZONTALINTERMEDIATE

USE w/ 9845

8499

8584

8583

HEAD/SILL CAN 98459846 or 9847 FACE

USE 9485 CAN FILLER

THERMAL STRUTHEAD and SILL

5 1/4" CANUSE 9485 CAN FILLER

OUTSIDE GLAZED

OUTSIDE GLAZED

USE w/ 9845

SILL CAN FACE 9846

1G66

CAN FILLERUSE w/ 9484, 9845 OR 1G66

OUTSIDE GLAZED

HEAD and SILL5 1/4" CAN

USE 9485 CAN FILLER

DESCRIPTION

9484

9485

PART NO.

SECTION II B -

BAH 4/2005

92601/2" GLAZING ADPT.

2 COLOR COVER(9484 HEAD/SILL CAN)

at 1" GLAZING POCKETS

at 1" GLAZING POCKETS

1/4" GLAZING ADPT.

9570

9261

9578 & 1G41USE w/

(2) 9580 STOPS

MULLION & JAMB STOPCAPTURED VERTICAL

for 1/4" GLASS

'I' BAR (2) COLORCAPTURED VERTICAL

USE WITH

OPTIONAL

9542

1G41

2 PC JAMB

USE w/ 9578

9578 & 8594

2 PC JAMBGLASS STOP

SLIDE on FACE

CAPTURED

2 REQUIRED w/MULLION STOP

9578 & 1G41

& 8589

USE w/

8589

8594

9580

USE w/ 9578

CAPTURED MULLIONSLIDE ON FACE

MULLION BACK

USE w/ 9576 & 8594

CAPTURED

DESCRIPTION

9578

9576

PART NO.

PAGE 4

VERTICAL MULLION

DPS 12/2002

1" GLAZING

C.O.C. DOOR HEADERUSE w/ DORMA RTS 88

OR INTERNATIONAL

DOOR STOP FOR

DOOR STOP FOR

USE w/ LCN 2030 C.O.C.

C.O.C. DOOR HEADER

ATTACH w/ STT6 SCREWUSE W138 WEATHERING

APPLIED DOOR STOP

APPLIED DOOR STOP

USE w/ (2) 7253 OR 7028

1 1/2" x 1 1/2" x 1/8"

USE w/ (1) 7255 &(1) 7256

SURFACE CLOSERDOOR HEADER w/

APPLIED GLAZING

TUBE @ 90 CORNER

BUTT GLAZEDHEAVY-DUTY

1" x 1" x 1/8" TUBE@ 90 CORNER

USE w/ 9154

USE w/ 9155

COVER

2" DOOR JAMB

5 1/4"

2 1/2"

2"

For C.O.C.

1" SIGHT LINE(USE w/ 9592)

TRANSOM JAMB

DOOR HEADER

5 1/4"

2 1/2"

TRANSOM HEAD

GLAZING STOP1" GLAZING

& K267 CLIP

DESCRIPTION

TRANSOM HEADUSE w/ 7861

for BUTT GLAZE ABOVE

9933

1/2"

EX85

7028

EY54

STANDARDWEATHER SEAL@ DOOR STOPS

w/ INT. HORIZ.GLAZE MULLIONS ONLY

w/ 7028 & 72533/8 x 1/2 TAPE USED

BUTT GLAZED SPACER

USE w/ 9558 & 9559

9914

9154

9155

1" GLAZING at BUTT

BRIDGE ASSEMBLYHORIZONTAL

GLAZING CLIPfor 7028 or 7253

25 PER PKG.

TEMPORARY

USE at BUTTGLAZED MULLS

USE w/ 7253 or 7028

1/4" GLAZING ADPT.

CAPTURED BELOW

K142

W138

WM10

HV10

9574

MULLION HALF

92959133

9593

9592

USE w/ 7028 or 7253

BUTT GLAZED ADAPT.

USE w/ (2) 7260CORNER ADAPTOR45 BUTT GLAZED

SELF-MATING)(2 REQUIRED

135 CORNER

(MATES w/ 7255)

MULLION HALF

DESCRIPTION

7861

9539

PART NO.

(MATES w/ 7256)

90 CORNER

90 CORNER

MULLION HALF

BUTT GLAZED

VERTICAL MULLION

7256

9471

9258

7260

7255

PART NO.

CONT.

7253

SERIES 902 QUICK SET5 1/4" THERMAL FRAMING

SECTION II B - PARTS IDENTIFICATION CHARTPAGE 5

Q-SET

SECTION II B - PARTS IDENTIFICATION CHARTPAGE 6

SERIES 902 QUICK SET 5 1/4" THERMAL FRAMING1" GLAZING

DESCRIPTION PART NO. DESCRIPTION PART NO.

INTERMEDIATE HORIZONTALSHEAR BLOCK USE w/ 8583or 8500(1) F365, (3) MRF8, (1) S110

K176

HEAD/SILL CAN ANCHORCLIP USE w/ 9578 at JAMBS

(1) FT14, (4) SFP8FT14

K433

TRANSOM HEADER SHEARBLOCK PACKAGE USE w/ 9539

(1) F344, (1) F345, (8) STT6, (4) MRF6K267

EX32

FS67

2" DOOR JAMB as DOORHEADER SHEAR BLOCK 902- 9592(1) FS67, (2) STV2, (2) MRF1/(2) MRF6

K278(CLR.)

K279(BRZ.)

2 1/2" - C.O.C. DOOR HEADERSHEAR BLOCK 902 - 9593(1) F078, (1) F079, (4) STV2, (4) S117/(4)STD8

F078F079

K273(CLR.)

K274(BRZ.)

SHEAR BLOCK PKG. FOR#8583 HORIZ. at 135°S.S.G. OUTSIDE CORNER (1) FT92, (1) FT93, (2) MTZ4, (4) SPC9,(1) S110

K490

SHEAR BLOCK PKG. FOR#8583 HORIZ. at 135°S.S.G. INSIDE CORNER(1) FT94, (1) FT95, (4) MTZ4, (2) SPC9,(1) S110

K491

K493

SHEAR BLOCK PKG. FOR#8583 HORIZ. @ 90° S.S.G.INSIDE/OUTSIDE CORNER (1) FT98, (1) FT99, (4) STV2, (4) STK4

FT98FT99

1" SETTING BLOCK forINTERMEDIATE HORIZONTAL HN90

HN31HORIZONTAL END DAM for1" GLZ. @ 2 PC. JAMB

1" SETTING BLOCK at SILLCAN25 PER PACKAGE HN33

HEAD/SILL CAN SPLICE

(USE WITH 9484)25 PER PACKAGE (1) F015, (1) WM96,

(1) WM01

K377

HEAD/SILL CAN SPLICE

(USE WITH 1G66)(1) FU12, (1) WM96

K917

K375

OUTSIDE GLAZEDHEAD/SILL SPLICE (USE

WITH 9845)(1) F001, (1) WM96

WEEP BAFFLESHCW6

K460


SPLICE USE w/ 8499(2) FT49

HWD1WATER DEFLECTOR @ INT.HORIZONTAL

GLAZING GASKET500' PER ROLL W164

FU081" SETTING BLOCK at1G66 SILL CAN25 PER PACKAGE

SETTING BLOCK for 9592JAMB when used asTRANSOM

HN32

CDB 9/2009

DPS 7/2001

SERIES 903 QUICK SET

CAPTURED VERTICAL

2 COLOR COVER

USE w/ 9476

at HEAD and SILL CAN

2 PC JAMB

USE W/ 9575

2 PC JAMBGLASS STOP

USE w/ 9575 & 8593

SLIDE on FACE

8590

9572

8593

MULLION FACE

MULLION STOPCAPTURED

USE W/ 9575

9579 VERT. FACE

CAPTURED

MULLION / JAMB

USE (2) w/ 9575 & 9579

8593 2 pc. JAMB FACE

BACK

9579

9577

9575

1/4" GLAZING3 1/4" NONTHERMAL FRAMING

USE w/ 9586

USE W/ 9586

INTERMEDIATE

INTERMEDIATEHORIZONTAL

HORIZONTAL FACEINTERMEDIATE

USE W/ 9565 & 9566

HORIZONTAL STOP

9565

9566

9586

USE 9478 FILLER

CAN FILLERUSE w/ 9476

HEAD and SILL3 1/4" CAN

DESCRIPTION

9478

9476

PART NO.

MULLION HALF

MULLION HALF

VERTICAL MULLION

135 CORNER

(2 REQUIRED)

(2 REQUIRED)

90 CORNER

9562

9563

VERTICAL MULLIONBUTT GLAZED


DESCRIPTION

9558

9559

PART NO.

PARTS IDENTIFICATION CHARTSECTION II C -PAGE 7

SECTION II C - PARTS IDENTIFICATION CHART

SERIES 903 QUICK SET 3 1/4" NONTHERMAL FRAMING1/4" GLAZING

DESCRIPTION PART NO. PART NO.

CONT.

PAGE 8

1/4" SETTING BLOCKUSE w/ 9476

HORIZONTAL END DAMfor 1/4" GLZ. at 2 PC.JAMB INSTALLS inGLAZING POCKET in HEADand SILL CAN

HN30

HCW6WEEP BAFFLES25 PER PKG.

GLAZING GASKET500' PER ROLL

INTERMEDIATEHORIZONTAL SETTINGBLOCK USE w/ 9586 H191

WM10BUTT GLAZED SPACER 3/8"x 1/2" TAPE USE w/ 9558and 9559

TEMPORARY GLAZINGCLIP USE w/ 9558 and9559

HV11K434

ANCHOR CLIP @ PERIMETER

JAMBS(1) FT15, (4) SFP8

HORIZONTAL BRIDGEASSEMBLY 1/4" GLAZING atBUTT GLAZE MULLIONS ONLYw/ INT. HORIZ. USE w/ 9558and 9559(1) F023, (1) H189, (1) WM76

K143

K146


SPLICE USE w/ 9565 FACE(1) F024, (1) F025

HEAD/SILL CAN SPLICEUSE w/ 9476 25 PER PACKAGE

K378

K434HEAD/SILL CAN ANCHORCLIP USE w/ 9575 at JAMB(1) FT15, (4) SFP8

INTERMEDIATE HORIZONTALSHEAR BLOCK USE w/ 958 (1) F021, (3) MRF7 K141

CDB 9/2009

DESCRIPTION

FT15

7885

HNA2

W164

USE w/ (2) 9558 or 9559TUBE @ 90 CORNER

1 1/2"x1 1/2"x1/8"

BUTT GLAZED

CAPTURED BELOW

USE w/ 9558 or 9559

ADAPTOR

for BUTT GLAZED ABOVE

at 1" GLAZING POCKETS1/2" GLAZING ADPT.

2 PC JAMBSLIDE on FACE

(USE w/ 9575)

USE w/ 9575

GLASS STOP2 PC JAMB

at 90 CORNER

USE w/ (2) 9562

45 BUTT GLAZEDCORNER ADAPTOR

1" x 1" x 1/8" TUBE

USE w/ (2) 9563@ 90 CORNER

MULLION HALF

135 CORNER

(2 REQUIRED)MULLION HALF

(2 REQUIRED)

VERTICAL MULLION

90 CORNER

BUTT GLAZEDVERTICAL MULLION


PARTS IDENTIFICATION CHART

1/4" GLAZING ADPT.at 1" GLAZING POCKETS

USE w/ 9564

MULLION / JAMB

9576 VERT. FACEBACK

INTERMEDIATE

USE w/ 9564

MULLION FACEUSE w/ 9575

CAPTURED VERT.

8594 2 pc. JAMB FACE

CAPTURED VERT.

HORIZONTAL FACE

MULLION STOPUSE (2) w/ 9575

CAPTURED VERT.9577

9576

9575

9565

1" GLAZING

USE w/ 8716 CAN

OUTSIDE GLAZEDSILL CAN

USE 9478 CAN FILLERHEAD / SILL CAN

OUTSIDE GLAZED

CAN FILLERUSE w/ 9477 & 9468

FLAT BOTTOM

DESCRIPTION

HEAD and SILL CAN

USE 9478 CAN FILLER

HEAD and SILL CANCONCEALED WEEPUSE 9478 CAN FILLER

HEAD CANOUTSIDE GLAZED

USE w/ 8716 CAN

INTERMEDIATE

INTERMEDIATE

USE w/ 9565 & 9566HORIZONTAL

HORIZONTAL STOP

8716

9847

9566

9564

9846

PART NO.

9468

9478

9477

DESCRIPTION

SECTION II D -

4" THERMAL FRAMINGSERIES 904 QUICK SET

9258

9261

DPS 7/2001

9471

9260

EX85

9562

EY54

9558

9563

8590

9559

PART NO.

8594

PAGE 9

SECTION II D - PARTS IDENTIFICATION CHARTPAGE 10

CONT.

PART NO.DESCRIPTIONPART NO.DESCRIPTION


SHEAR BLOCK USE w/ 9564(1) F021, (3) MRF7

K141WATER DEFLECTOR @INT. HORIZONTAL HWD1

HN341" SETTING BLOCK atSILL CAN

GLAZING GASKET500' PER ROLL W164

WM10BUTT GLAZED SPACER

3/8" x 1/2" TAPE USE w/7028 & 7253

TEMPORARY GLAZINGCLIP for 7028 or 725325 PER PKG. HV10

1/4" GLAZING ADPT. atBUTT GLAZED MULL USE w/9558 or 9559

9574

K375

OUTSIDE GLAZED HEAD/SILLSPLICE USE w/ 8716 O.G.CAN(1) F001, (1) WM96

HEAD/SILL CAN SPLICE USEw/ 9477 & 9468 25 PERPACKAGE(1) F017, (1) WM96, (1) WM01

K379

HORIZONTAL BRIDGEASSEMBLY 1" GLAZING atBUTT GLAZE MULLIONSONLY w/ INT. HORIZ. USE w/9564 (1) F022, (1) H189, (1) WM76

K142

K146INTERMEDIATE HORIZONTALFACE SPLICE USE w/ 9565FACE (1) F024, (1) F025

ANCHOR CLIP @ PERIMETERJAMBS(1) FT15, (4) SFP8

K434

HN31

HORIZONTAL END DAM for 1"GLZ. at 2 PC. JAMB INSTALLSin GLAZING POCKET in HEADand SILL CAN

WEEP BAFFLES 25 PER PKG. HCW6

HN90

1" SETTING BLOCK forINTERMEDIATEHORIZONTAL

SERIES 904 QUICK SET 4" THERMALFRAMING 1" GLAZING

CDB 9/2009

1/2"

HORIZONTAL

.590

VERTICALS

1.625

BUTT GLAZED

TOP OF

7253

7028

JDA 10/2001

OR 8593

SECTION III A - FABRICATION DRILLING TEMPLATE - 901/902 INTERMEDIATE HORIZONTAL

5/8"

NO

TC

HA

T V

ER

TIC

ALS

8499

AT

JA

MB

1" N

OT

CH

1.00

0

FRONT OF MULLION

FRONT OF MULLION

901/902 SYSTEMS

903/904 SYSTEMS

1/2" F.H.#10-24x

(S110)

8583

1.625

.590NOTE: OFFSET

.062

8594

TOP OFHORIZONTAL

9578

.312

.750

(9470)K176

.149 DIA. (#25 DRILL)FOR #10-24 x 1 3/4" P.H.S.M.S.(3) MRF8

OR 95799576

JAMBS2 PC. CAPTURED

VERTICALS

PAGE 11

.625

PAGE 12

BUTT GLAZED

.475

VERTICALS

9559

9558

HORIZONTAL

.875

TOP OF

CAPTUREDVERTICALS

DRILLING TEMPLATE - 903/904 INTERMEDIATE HORIZONTAL

9586/9564

9565

NOTE: OFFSET

1.00

0

8594OR 8593

.062

.475

HORIZONTAL

FRONT OF MULLION

FRONT OF MULLION901/902 SYSTEMS

903/904 SYSTEMS

(9567)K141

.313

.500

OR 9576

.149 DIA. (#25 DRILL)

.875TOP OF

9575 9579

SECTION III B - FABRICATION

2 PC. JAMB

FOR #10-24 x 1 3/4" P.H.S.M.S.(3) MRF8

JDA 10/2001

.625

includes 2 color covers, installed prior to weeping and anchoring.

NOTE: Sill cans with riser legs are bottom weeped and sill cans with flat

903/904

bottoms are face weeped.

HOLE IN BOTTOM

See Fig. 3 on Page 14.

HCW6

[FIG. 2]

HCW6901/902

HOLE IN FACE

DPS 7/2001

INCLUDES CAPTURED AND BUTT

the center of the nearest lite and adjust cut lengths accordingly.

NOTE: Expansion/splice joints are required in elevations that exceed

Measure the opening to determine the cut length of the head

JAMB

"2" color covers that are being used.

and sill frame components. Allow for shims if applicable.

Cut head and sill cans to frame width. This includes any

20 FT. TYPICAL

HEAD & SILL LENGTH

20’-0" in width. Plan for expansion/splice joints to fall at

Drill 1/4" weep holes in sill can 6" from jambs and 48" oncenter or if the length is less than 48", drill (1) per lite. This

STEP 3)

JAMB

SHIM

STEP 2)

OPT.1/4"

[FIG. 1]EXPANSION/SPLICEJOINT

SHIM20 FT. MAXIMUM

1/2"OPT.1/4"

SECTION III C - FABRICATION

STEP 1)GLAZED MULLION SYSTEMS

PAGE 13

HEAD AND SILL CAN

FR

AM

E D

IM.

[FIG. 4]

FRAME DIM.

12" 1/2"

135

1/2"

DPS 7/2001

EXPANSION.OUT OF POSITION WITH THERMALPREVENT COVER FROM WALKINGCRIMP THIS LEG SLIGHTLY TO

This includes 2 color covers installed prior to anchoring. Head and sill cans are mitered for inside or outside corners.

STEP 4) 90 AND 135 CORNER FABRICATION

NOTE: An expansion/splice joint located 12" from the miter joint is

TAP LIGHTLYTO SNAP IN PLACE

THRU COVER AND SILLDRILL 1/4" DIA. WEEP HOLES

OPTIONAL SEAL(LEAVE 1/4" SPACE

See Fig. 4 below.

AT WEEP HOLES)

recommended to reduce expansion at the miter joint.

1/2"

12"

901/2" 12"

HOOK COVER OVER LEG

BEHIND COVER LEG.LOCATE PRIMARY SEAL

[FIG. 3]

12"

FRAME DIM

.

(CONT.)

PAGE 14

HEAD AND SILL CAN SECTION III C - FABRICATION

GLAZED MULLION SYSTEMSINCLUDES CAPTURED AND BUTT

TOP VIEW OF THE SILL CAN AT

90˚ OUTSIDE AND 135˚ INSIDE CORNERS.

The end dam must seal to the web of the jamb member (not shown).

[FIG. 5]

STEP 5) Weep Baffle Installation

Tool sealant over the inside edges of the dam to insure a water seal.Install the dams in the ends of the head and sill flush with the end.

[FIG. 6]

1/2 HCW6

STEP 6) End Dam Installation

WEEP HOLE

See Fig. 6.

SEALANT

BAFFLE

DPS 7/2001

HN31 - 1" GLAZING POCKET [902 & 904]HN30 - 1/4" GLAZING POCKET [901 & 903]

SEALANT

WEEP HOLE

BAFFLE

PAGE 15

HEAD AND SILL CAN SECTION III C - FABRICATION

(CONT.)

APPLY A SMALL AMOUNT OF SILICONE TYPE

SEALANT TO THE BAFFLES THAT WILL

STRADDLE THE DRILLED WEEP HOLE, AND

LOCATE THEM OVER THE WEEP HOLES AS

SHOWN. DO NOT PLUG THE WEEP HOLES

WITH SEALANT. CUT HCW6 IN HALF TO

CREATE CORRECT SIZE BAFFLES.

SEE FIG. 17 ON PAGE 23.

(Head and sill cans run through. Can fillers run mullion to mullion,and mullion to jamb.)

1"

CL

1"

MULLION CENTER LINE

2"

CAN FILLERCUT LENGTH

CAN FILLER LENGTH

CENTER LINEMULLION

CL

[FIG. 8]

CAN FILLER LENGTH2"

CENTER LINECL

MULLION

2"

DPS 7/2001

CL

2"

Step 1) Determine center lines of each vertical mullion.

to center line of first mullion minus 1 1/2".

and mullion to jamb.)

1) CAN FILLER CUT LENGTHS

SECTION III D - FABRICATION

to center line of first mullion minus 2".

Step 1) Determine center lines of each vertical mullion.2) CAN FILLER CUT LENGTHS

Step 3) Mullion to mullion cut length = Center line to center line

Step 2) Jamb to first mullion cut length = End of head/sill can

(Head and sill cans run through. Can fillers run mullion to mullion,

Step 2) Jamb to first mullion cut length = End of head/sill can

Step 3) Mullion to mullion cut length = Center line to center line

MULLION 1"

LC

minus 2".

CENTER LINE2"

1" CAN FILLERCUT LENGTH

minus 1".

CAN FILLER LENGTH

MULLION MULLION

(BUTT GLAZED SYSTEMS)

CENTER LINECL

[FIG. 7]

CENTER LINECL

1" CAN FILLER LENGTH 1"

CL

1"

HEAD AND SILL CAN FILLER

(CAPTURED MULLION SYSTEMS)

PAGE 16

IN CHART A.THIS CLEARANCE IS INCLUDED IN THE CUT LENGTH FORMULAS1/4" CLEARANCE +/- IS REQUIRED WHEN USING THESE CANS.THE PERIMETER FASTENER HEAD. THEREFORE, AN ADDITIONALHEAD AND SILL CANS, 9476, 9477, AND 1G66, DO NOT HAVE A RELIEF FOR

If 2 color covers are used at the head and sill, the cut length of the verticalmullion face member is D.L.O. minus 1/8".

*

903/904901/902

902/904901/903

NOTE:

VERTICAL MULLION &

GLASS STOPS

FACE MEMBERS2 PC JAMB

[CHART "A"]

4 1/2"-5 1/4"3 1/4" - 4"

5 1/4" - 4"

4 1/2"-3 1/4"

9577 & 85909580 & 8589

9576 & 8594

9579 & 8593

D.L.O.

D.L.O.

JDA 4/2002

*

Cut the captured mullion/jamb backs to the lengths shown in chart A below. This will allow 1/8" clearance inside the head can.

SECTION III E - FABRICATION

Cut the captured mullion face and the 2 pc. jamb face to the D.L.O. height.

Cut the butt glazed mullions to the lengths shown in chart A below.This will allow 1/4" minimum clearance inside the head can.

904

903

SERIES

901

902

STEP 1)

I-BAR MULLION

BUTT GLAZED MULLIONS

CAPTURED VERTICAL

CAPTURED VERTICAL


MULLION BACK

CAPTURED VERTICAL

MULLION BACK



CAPTURED VERTICAL


CAPTURED VERTICAL


CAPTURED VERTICAL

MULLION BACK

MULLION BACK

MULLION BACK

DESCRIPTION

7253/7028

4"

9477

9477

3 1/4"

1G66

1G66

9476

9476

9558/9559

9558/9559

9575

9575

NOTCHING REQ.

9558/9559

7253/7028

1G41

9575

HEAD/SILL

9484 or 9845

9484 or 9845

CAN #DEPTH

4 1/2"

5 1/4"

9479

9479

SYSTEMMULL #

7253/7028

9578

9578

D.L.O. + 3 1/4"

D.L.O. + 3 1/2"

D.L.O. + 3 1/4"

D.L.O. + 3 3/8"

D.L.O. + 3 1/2"

D.L.O. + 3 1/8"

D.L.O. + 3 1/4"

D.L.O. + 3 1/8"

D.L.O. + 4 1/8"

D.L.O. + 4 1/4"

D.L.O. + 3 3/4"

D.L.O. + 3 5/8"

CUT LENGTHS

*

VERTICAL INTERMEDIATE AND 2 PIECE JAMB (BUTT GLAZED and CAPTURED MULLION SYSTEMS)

PAGE 17

9484 or 9845 1G41NOTCHING REQ. I-BAR MULLION

CAPTURED VERTICAL D.L.O. + 3 11/16"

9468 or 8716

9468 or 8716

Quick Set

TOP OF MULLION FACE

1/8"

1/4" [FIG. 9]

DPS 7/2001

STEP 2)Fig. 9 below. This prep is for ease of installation of the jamb andvertical mullion.

9579 or 9576

8593

8594

Notch the top of the mullion and jamb face 1/8" x 1/4" as shown in

PAGE 18

(CONT.)

SECTION III E - FABRICATIONVERTICAL INTERMEDIATE AND 2 PIECE JAMB

(BUTT GLAZED and CAPTURED MULLION SYSTEMS)

MULLIONFACE

[FIG. 11]

JAMB FACE

DPS 7/2001

JAMB BACK

attachment screws using the drilling templates on pages 11 & 12.If horizontal intermediates are incorporated, drill for shear block

Slide the mullion face onto the mullion back as shown in Fig. 11.

Typical drilled members are shown in Fig. 10 below.Jamb members will have preps on one side only.

Cut length for the vertical mullion and jamb face is similar.Please refer to chart ’A’ on page 17 and notching required

See Section IV B for installation procedures.

MULLION BACK

STEP 5)

shown on page 18.

STEP 4)

9578

[FIG. 10]

9575

STEP 3)

PAGE 19

(CONT.)

SECTION III E - FABRICATIONVERTICAL INTERMEDIATE AND 2 PIECE JAMB

(BUTT GLAZED and CAPTURED MULLION SYSTEMS)

[FIG. 12]

TO

P O

F M

ULL

ION

FA

CE

BAH 4/2005

1/8"

NOTCHING AT TOP OF MULLION

2"

9547

3" (VARIES)

9546

1/4"

3/32"

to all solid vertical intermediate mullions with 1" glazing.The 2" dimension taken from the exterior face will be applicable

PAGE 20

STEP 1)

SECTION III F - FABRICATION

STEP 2)

STEP 3)as shown in Fig. 12 below.

INSULBAR INTERMEDIATE VERTICAL

Notch the top of the mullion face 1/8" x 1/4" as shown in Fig. 12.This prep is for ease of installation of the vertical mullion.

Cut the thermal strut vertical mullion to the length shown in [CHART "A"]

Notch the TOP of the mullion to leave the appropriate portion

on page 17 (SECTION III E - FABRICATION).

1 1/

2" @

#87

16 C

AN

1 5/

32"

@ #

9468

& #

9477

CA

N

1 17

/32"

@ #

9484

& #

9485

CA

N

1 5/

8" @

1G

66 I-

BA

R C

AN

{S90

2{ S

904

COMPOSITE #1G41 SHOWNOTHER MULLIONS ARE SIMILAR

Quick Set

Notch the BOTTOM of the mullion to leave the appropriate portionas shown in Fig. 13 below.

SECTION III F - FABRICATION

NOTCHING AT THE BOTTOM OF THE MULLION[FIG. 13]

BO

TT

OM

OF

MU

LLIO

N F

AC

E

STEP 4)

1 29

/32"

@ 1

G66

I-B

AR

CA

N

2 3/

16"

@ #

9484

& #

9485

CA

N

3" (VARIES)

BAH 4/2005

COMPOSITE #1G41 SHOWN

9546 9547

THERMAL STRUT INTERMEDIATE VERTICAL (CONT.)

PAGE 21

2"

The 2" dimension taken from the exterior face will be applicableto all solid vertical intermediate mullion with 1" glazing.

1 25

/32"

@ #

9468

& #

9477

CA

N

{ {S90

4

S90

2

2 3/

16"

@ #

8716

CA

N

OTHER MULLIONS ARE SIMILAR

Quick Set

CAPTURED VERTICALS5/8" NOTCH AT

2 PC. JAMBS ONLY1" NOTCH AT

8583

.542

DPS 7/2001

NO

TC

H

SECTION III G - FABRICATION

HORIZONTAL CUT LENGTH FORMULAS

CUT LENGTH = EXTERIOR D.L.O. {at BUTT GLAZED MULLION to

CUT LENGTH = EXTERIOR D.L.O. + 1 1/4" {at CAPTURED VERTICAL MULLION to

CUT LENGTH = EXTERIOR D.L.O. + 1 5/8" {at 2 pc. JAMB to

CUT LENGTH = EXTERIOR D.L.O. + 1" {at 2 pc. JAMB to BUTT GLAZED MULLION

NO

TC

H

5/8" x 7/32" NOTCH IS REQUIRED AT CAPTURED VERTICALS ONLY.

1" x 7/32" NOTCH IS REQUIRED AT 2 PC. JAMBS ONLY.

5/8"

LO

NG

**

1" L

ON

G

CAPTURED VERTICAL MULLION

PLEASE REFERENCE PAGE 35 FIG. 36.

[Fig. 14]

#10-24x

AT

VE

RT

ICA

LS

9469 SIMILAR8583 SHOWN

.344 (11/32") DRILLBOTH ENDS

AT

JA

MB

1/2" F.H.(S110)

CAPTURED VERTICAL MULLION

BUTT GLAZED MULLION

[Fig. 15]


PAGE 22

THE FOLLOWING PREPS APPLY TO 902 AND 901 ONLY.SYSTEMS 903 AND 904 HAVE A ’SNAP FIT’ TO THE SHEAR BLOCK AND DO NOT REQUIRE DRILL/SCREW ATTACHMENT OR NOTCHING.

7/32"1"

WEEP

DPS 7/2001

AMOUNT of SILICONE TYPE SEALANT.APPLY BAFFLES WITH a SMALL

on center or 2 per lite at quarter points. Install weep bafflesDrill 1/4" diameter weep holes in the horizontal face member at 48"

over holes with silicone. Do not plug weep holes with silicone.

[FIG. 18]

See Fig. 18 above.

STEP 3)

HOLES

8499 SIMILAR9565 SHOWN

(CONT.)

PAGE 23

D.L.O.


3/8"

INTERIOR

HORIZONTAL FACE LENGTH (15 ft. max.)

Weep baffles are cut from (1) HCW6, halved, to provide (2)2" x 3/8" x 1/2" weep baffles. See Fig. 17 below.

Due to the expansion characteristics of the aluminum face memberand also to maintain the 1/4" splice joint, 15 feet is therecommended cut length for the face member.

1/2"

2"

HCW6

5/8"

3/4"

NOTE:

STEP 2)

{

[FIG. 17]

48" O.C.

2" 1/2"

[FIG. 16]

1/4"

D.L.O.

Splice ONLY at center lines of vertical mullions.of 15’-0"). Allow 1/4" at splice joints for expansion.Cut horizontal face member to span 3 lites (or a maximum


See Fig. 16 below.

STEP 1)

D.L.O. 2" D.L.O.2" 2"

Figure the splice joint location to fall at the center line of a


CUT LENGTH FOR FACE MEMBER = 3 Lites - Not to exceed 15’

CUT LENGTH FOR GLASS STOP = D.L.O. MINUS 1/32".

NEAT APPEARANCECLEAN EXCESS FOR AFILL VOID WITH SILICONE

CENTER LINE OF VERTICAL MULLION

[FIG. 19]

EXPANSION JOINT

1/4"

vertical mullion, with respect to the 3 lite/15’ guideline.

SILICONE ONE END ONLY.SET SPLICE PLATES IN

STEP 4)

903 - 3 1/4"

904 - 4"

& DEPTHSYSTEM

901 - 4 1/2"

902 - 5 1/4"

INTERM. HORIZ.EXTRUSION NOS.

9586/9566/9565

9564/9566/9565

[CHART B]

9469/9587/9565

8583/8584/8499

K-141

K-141

REQUIREDSHEAR BLOCK

K-176

K-176


at BUTT GLAZE VERTICAL APPLICATIONS.

VERTICAL to VERTICAL - INTERIOR D.L.O.

DPS 7/2001

(Cont.)

PAGE 24

#9468 - S904

DPS 7/2001

Fasten head and sill cans to surround through back portionof the can shape. Seal over all fastener heads in sill can.

HEAD AND SILL CAN ANCHORING

#9476 - S903

SHIMS ARE OPTIONAL WITH

#9484 - S902#9479 - S901THESE HEAD/SILL CANS

SEALANT

[FIG. 20]

END DAMS ATJAMBS ONLY

SECTION IV A - INSTALLATION

See Fig. 20 below.

STEP 1)

PAGE 25

1/4" DIAMETERMINIMUM FASTENERSAT 3" EACH SIDE OFVERTICAL MULLIONSAND 24" MAXIMUMON CENTER.(TYPICAL ALL SYSTEMS)

902/904 - HN31END DAMS

901/903 - HN30END DAMS

Slide the splice sleeve into the glazing pocket and center the sleeveover the splice joint. See Fig. 22 below.

HEAD AND SILL CAN SPLICE

The main purpose of this operation is to ensure a water tightseal between the two lengths of the sill can and prevent water fromentering the interior of the building. See Fig. 21 below.

To ensure proper adhesion of sealant to all parts, clean the sill cansat the splice area and the splice sleeve with "MEK" to remove all oils.

SPLICE JOINTCENTERED ON THE

BOND BREAKER TAPESPLICE SLEEVE WITH

STEP 2)

JOINT

SPLICE

[FIG. 21]

1/2"

STEP 1)

SECTION IV A - INSTALLATION

SILL CAN

902 - 9484 / K377

904 - 9477 / K379

904 - 8716 / K375

902 - 9845 / K375

904 - 9468 / K379

903 - 9476 / K378

CLV 7/2001

[FIG. 22]

901 - 9479 / K376

AROUND THE SPLICE SLEEVEBREAKER TAPE WRAPPED

AT THE CENTER AND USED ASA CAULK BACKER.

WM01 - 1" WIDE BOND

CAN # / SPLICE #

THE SPLICE SLEEVEAT THE CENTER.

TAPE WRAPPED AROUNDBOND BREAKER1" WIDE

SPLICE SLEEVE

PAGE 26

902 - 1G66 / K917

SECTION "A-A"

the seal to the splice sleeve and the two can members.Apply sealant to the center vertical leg of the can, marrying

splice joint gap, and tool sealant smooth.Proceed to the exterior face. Apply sealant to the exterior

OVER ENDSTOOL SEALANT

STEP 5)

STEP 4)

BOTH SURFACES.

TOOL SEALANTTO ADHERE TO

[FIG. 23]

1.000

SILL CAN

JDA 2/14/02

BOND BREAKER TAPE

"A"LEG OF SILL CANCENTER VERTICAL

HEAD AND SILL CAN SPLICE SECTION IV A - INSTALLATION

Apply a 1/4" bead of sealant over the ends of the splice sleeve.Then tool the sealant across the edges of the sleeve andonto the glazing pocket cavity surface. Be sure to work out anyair gaps that might occur. See Fig. 23 below.

"A"

STEP 3)

ACROSS THE GAP TOAPPLY SEALANT

ADHERE TO THE SILL CANAND THE SPLICE SLEEVE.

WM01 - 1" WIDE BOND

A CAULK BACKER.

AROUND THE SPLICE SLEEVEBREAKER TAPE WRAPPED

AT THE CENTER AND USED AS

PAGE 27

(cont.)

Quick Set

1/2"

SECTION IV B - INSTALLATION

Position the jamb assembly angled above the sill can at

at the top and bottomof the jamb location.

UNTIL IT IS VERTICAL.

HOLD JAMB OUT

UNTIL THE FACE IS FLUSH

THEN PUSH BACK

leg at the head.

THE FINISH ON THE HEAD CAN.TAKE CARE NOT TO SCRATCH

SEALANT IN GASKETRECEIVER TRACK

the glazing gasket receiver trackApply a butyl type sealant to

While holding the assembly toward the exterior, swing the jamb assembly up, letting the mullion back enter the back portion of the head can. Using this procedure, the 1/8" notch in the face portion of the vertical will allow clearance around the glazing

into the back portion of the sill can.See Fig. 24 below.

the jamb location. Let the back portion of the jamb set

STEP 2)

STEP 1)

See Fig. 25 below.

NOTCH IN THE VERTICALMULLION FACE

DPS 7/2001

[FIG. 25]

SWING UP

[FIG. 24]

2 pc. JAMBS AND INTERMEDIATE VERTICALS

PAGE 28

NOTE THAT THEFACE PORTION ISSHORTER THAN THEBACK PORTION.

PERIMETERJAMB MEMBER

2 pc. JAMB, TYP.

[FIG. 27]

ANCHOR CLIPS AREREQUIRED AT THEHEAD AND SILL CAN.ONLY AT PERIMETERJAMBS.

DPS 7/2001

NOTE:

SILL GLAZING LEG AND ACROSSTYPE SEALANT AT THE HEAD AND

THE TOP OF THE END DAMS.

APPLY A HEAVY COAT OF BUTYLAFTER THE JAMB IS IN PLACE,

THE JAMB-HEAD/SILL IN THEGLAZING POCKET.THIS STEP IS AT THE JAMBS ONLY.

AFTER THE JAMB IS IN PLACE,SEAL ACROSS THE JOINT OF

2 pc. JAMB ANCHOR CLIP INSTALLATION

[FIG. 26]

STANDARD HORSESHOE

INSIDE

END DAMINSIDE

SHIM, TYPICAL.

K434 for S903/S904K433 for S901/S902

ATTACH THE 2 pc. JAMB

3" FROM TOP AND BOTTOMAND 24" O.C. MAXIMUM.

TO THE SURROUND

2 pc. JAMBS AND INTERMEDIATE VERTICALS SECTION IV B - INSTALLATION

will align the head and sill cans as it is installed.The back member of the (2) pc. jamb and the intermediate vertical

END DAM

(CONT.)

PAGE 29

See Fig. 29 below.

THE FINISH ON THE HEAD CAN.TAKE CARE NOT TO SCRATCH

UNTIL IT IS VERTICAL.

SEALANT IN GASKETRECEIVER TRACK

HOLD MULLION OUT

NOTCH IN THE VERTICALMULLION FACE

[FIG. 29]

DPS 7/2001

Position the vertical mullion assembly angled above the sill can at

the back portion of the head can. The notch in the face portionof the vertical will allow clearance around the glazing leg at the head.

Swing the captured mullion assembly up, letting the mullion back enterSTEP 4)

[FIG. 28]

the glazing gasket receiver trackApply a butyl type sealant to

of the vertical mullion location.at the top and bottom

SWING UP


vertical set into the back portion of the sill can.approximately the vertical location. Let the back portion of the

STEP 3)

See Fig. 28 below.

2 pc. JAMB AND INTERMEDIATE VERTICALS (CONT.)

PAGE 30

NOTE THAT THEFACE PORTION ISSHORTER THAN THEBACK PORTION.

VERTICALINTERMEDIATE

ESTABLISH THIS CLEARANCE.MULLION CUT LENGTHS THATSEE CHART ’A’ ON PAGE 17 FOR

CLEARANCE VARIES

2pc. JAMBS AND INTERMEDIATE VERTICALS

mullions. Check every third mullion for correct spacing.

Tap vertical mullion tight against the can fillers already in place.Then repeat the installation of the next can fillers and vertical


After the vertical mullion is in position, let it move back

CAN FILLERSPOSITION AGAINST THETILT THE LAST VERTICAL INTO

This will allow tilting the last vertical mullion into place.Install the last can filler of a run before the second to last.

UNTIL THE LAST VERTICAL IS INSTALLEDTHESE CAN FILLERS ARE HELD OFF[FIG. 31]

FACES of MEMBERSMOVE BACK to FLUSH

MULLIONS INSTALLED TO HERECAN FILLERS AND VERT.

See Fig. 31 below.

NOTE:

STEP 6)

CAN FILLERS INSTALLED

SEALANT

[FIG. 30]

flush with the exterior face of the head and sill cans.See Fig. 30 below.

STEP 5)

DPS 7/2001

PAGE 31

(CONT.)

DPS 7/2001

See Fig. 32 below.

cans similar to the captured mullion. Then it is tapped against the canThe vertical butt glazed mullion is set into the rear portion of the HEAD/SILL

fillers as before. Proceed to the next vertical.

SECTION IV C - INSTALLATION

SILL CAN

STEP 1)

GLAZED MULLIONVERTICAL BUTT

[FIG. 32]

CAN FILLERINSTALLED

BUTT GLAZED VERTICALS

PAGE 32

IN HEAD/SILL CAN

THIS HALF OFMULLION IS SET

MULLION IS SETIN HEAD/SILL CAN

FACE TAPE

FIRST.

[FIG. 34]

THIS HALF OF

FIRST.

THIS HALF OF

FIRST.

MULLION IS SETIN HEAD/SILL CAN

FACE TAPE

DPS 7/2001


#7256

#7256 MULL HALF MUST BEINSTALLED BEFORE #7255MULL HALF.

NOTE:

STEP 2)

pertaining to available degree of corner combinations.

(2) 9563 FOR90 CORNER(903 & 904)

Below are butt glazed corner mullion halves for each system

APPLY DOUBLE

(2) 7260 FOR

(901 & 902)135 CORNER

(901 & 902)CORNERfor 90#7255

[FIG. 33]

(903 & 904)135 CORNER(2) 9562 F0R

APPLY DOUBLE

SILL CAN

#7255


Refer to the figures below to determine the related parts.

The butt glazed corners are (2) piece and require the firsthalf of the corner to be installed and then the other half.

PAGE 33

(cont.)

901/902 - 7260/7260 135 DEG. INSIDE - K491901/902 - 7260/7260 135 DEG. OUTSIDE - K490901/902 - 7255/7256 90 DEG. INSIDE OR OUTSIDE - K493


90 CORNER SHOWN BELOW IN FIG. 35, OTHERS SIMILAR.

FLAT HEAD SCREW SUPPLIED IN THE SHEAR BLOCK PACKAGE.ATTACH THE HORIZONTAL TO THE SHEAR BLOCKS WITH THE

TYPICAL SHEAR BLOCK ATTACHMENT FOR S.S.G. CORNERS.

SHEAR BLOCKPACKAGE

[FIG. 35]

K493

8583 HORIZ. SHOWNOTHER HORIZ. TYP.

STEP 3)


MULLION

DPS 7/2001

3/4" TO TOP

OTHERS SIMILARMULLION SHOWNS.S.G. CORNER7255/7256

OF HORIZONTAL

(cont.)

EDGE OF

PAGE 34

STK4 1.132"

2.117

STV2

[FIG. 37]

903/904

RO

TA

TE

K141

K176

901/902

[FIG. 36]

Refer to pages 11 and 12 for drilling templates.

Shear block locations may be drilled before verticals are installed


Install shear block to vertical using (3) #10-24 x 1 3/4" PL-PH-SMS.

horizontal is screw attached to the shear block with901/902 shear block and horizontal do not snap fit. TheRotate the horizontal over the shear block until it snaps in place.

"Butter" ends of horizontals with a butyl type sealant (nonhardening).

(2) #12-24 x 1/2" PH-FH-TYPE "F" SCREWS. (#S110)See Fig. 37 below.

THE SHEAR BLOCK UNTIL ITROTATE THE HORIZONTAL OVER

SNAPS INTO PLACE.

STEP 4)

9564 - 9049586 - 903

BUTYL TYPE SEALANTACROSS THE ENDS

TYPICAL VERTICAL MEMBER2 pc. JAMB SHOWN

SECTION IV D - INSTALLATION

or after installation.

STEP 2)

STEP 3)

STEP 1)

904 SHOWN903 SIMILAR

901-902 Horizontal Notching.Refer to Page 22 for

S110

9469 - 9018583 - 902

HORIZONTAL

(Includes (3) MRF8 SCREWS

K-141 for 903/904K-176 for 901/902

PAGE 35

& (1) S110 SCREW)

JDA 10/2001

Systems 901 and 903 use K-143.Systems 902 and 904 use K-142.

HORIZONTAL BRIDGE

vertical. Correct sealing is important in this step.

The horizontal bridge is intended to prevent any water in the glazingpocket from running down the butt glazed vertical intermediate at the

STEP 6)

BUTYL TYPE SEALANT.

SEAL AROUND BRIDGEWITH NONHARDENING

GASKET RACERUN SEALANT INTO

[FIG. 39]

JDA 2/14/02

BUTT GLAZED

HORIZONTALMULLION


BUTYL TYPE SEALANT

SECTION IV D - INSTALLATION

CAPTURED VERTICAL

CAPTURED JAMB SHOWN,

INTERMEDIATE IS SIMILAR.

902 SIMILAR904 SYSTEM SHOWN

STEP 5)

HWD1

"V" NOTCH

NOTE:

HORIZONTAL

WATER DEFLECTOR

NOTCH LEG AT

TOWARD THE EXTERIOR.POSITION WITH NOTCH

[FIG. 38]

PAGE 36

(CONT.)

Quick Set

Water deflectors are used at both ends of horizontal intermediates and

are intended to divert any water in the glazing pocket from reaching and

eventually sitting on top of the insulated glass unit below. Water

deflectors are not used with V.B.G. mullions or with 901 and 903.

See Fig. 38 below.

PAGE 37

SECTION V A - GLAZING PROCEDURES

STEP 1)

the ends.

INTERSECTIONS.

FOR BUTT GLAZED VERTICAL

from the exterior; install the interior gasket as follows.the front of the butt glazed vertical. The glass will be installed

the middle, then to quarter points and work the "WAVES" towardStart by pushing the gasket in place at the ends. Move to

The jamb gasket will run between. The gasket will run acrossGlazing gasket (W164) will be continuous in the head / sill cans.

TO ITS ORIGINAL FORM, CREATING GAPS AT THE GASKETDO NOT STRETCH THE GASKET OR IT WILL RETURN

GASKET RUNS TO JAMB

[FIG. 40]

SILL

VERTICALBUTT GLAZED

GASKET RUNS TO JAMB

9485

HN33 - 902HN34 - 904

W164

9484

CDB 9/2009

HEAD

VARIES8" - 12"

JAMB

RUN THRU.JAMB GASKET TO

SEALANT

9479

9485

W164

STEP 2)

HNA1 - 901HNA2 - 903

pockets. See Fig. 41 below.Install setting block assemblies at 1/4 points in the sill can glazing

GASKET LENGTH = D.L.O. + 2%

BEFORE THE GASKETS ARE INSTALLED, SEAL 1"VERTICALLY AND HORIZONTALLY IN THE GASKETRACES WITH SILICONE TYPE SEALANT AT ALLCORNERS. AFTER INSTALLATION SEAL THE ENDSOF ALL GASKETS. SEALING RACES & GASKET END ISREQUIRED AT THE INTERIOR OF THE SYSTEM.EXTERIOR SEALANT AT RACE AND GASKETS AREOPTIONAL.

FU08 @ 1G66902 I-BAR CAN

[FIG. 41]

See Fig. 40 below.

[FIG. 43]

Refer to page 17 for the cut lengths for the butt glazed mullions.

Install the glazing gasket to the interior gasket track as shown below.

on the required center lines. Refer to page 31 to set the mullions.Cut the can fillers to the correct length to position the vertical mullions

Fill the cavity in the vertical mullion behind the glazing gasket withsilicone sealant, 3/8" above and below the gasket. This should bedone at the head and sill can before the glass units are installed.See Fig. 43 below.

STEP 4)

[FIG. 42]

BUTT GLAZEDMULLION

FILLER

GASKET RUNS THRUAT VERTICALS

CAN

STEP 3)

DPS 7/2001

THE GLASS UNITS

THE GLAZING GASKET AT HEAD & SILL CANSBEFORE INSTALLING

FILL THIS CAVITY BEHIND

FILLER

JAMB

CAN

JAM

BG

LAS

S S

TO

P

(CONT.)

PAGE 38

FOR BUTT GLAZED VERTICAL


CENTER LINE

OF MULLION

CENTER LINE

OF MULLION

Fig. 45 below and Fig. 46 on page 40.Follow the glass setting procedure as detailed in

- LAST -INSTALL THIS UNIT

[FIG. 45]

GASKET RUNS THRUMULLION

BUTT GLAZED

STEP 6)

AT VERTICALS

[FIG. 44]

3/8" x 1/2" TAPE

WM10

DPS 7/2001

INSTALL THIS UNIT- 2nd TO LAST -

GLA

SS

ST

OP

JAM

BJAMB

1/2"

head can gasket track to sill can gasket track, located on the buttApply WM10 (2 sided tape) to the butt glazed mullion vertically, from

DO NOT remove the exterior protective film until the glass unit has beenglazed mullion as shown below.

set and positioned correctly.

STEP 5)

PAGE 39

SECTION V A - GLAZING PROCEDURES FOR BUTT GLAZED VERTICAL (CONT.)

SECTION V A - GLAZING PROCEDURES FORBUTT GLAZED VERTICAL

STEP 7) Lift the glass into the head can glazing pocket. Then set it down on the setting blocks in the sill can glazing pocket, and slide the glass horizontally into proper position.

NOTE: If there are no vertical intermediates being used, proceed to nstall the exterior glazing gasket as described at Step 1 on page 37.

HEAD

1/2"G.B.

9485

9484

W102

GLA

SS U

NIT

1/2"G.B.

W102

9485

9484HN33SILL

[FIG. 46]

DPS 6/2003QUICK SET

PAGE 40

(CONT.)

GLA

SS

ST

OP

Vertical glass size formula is DLO + 1". Horizontal glass size

DLO + 1 1/4" between butt glazed mullions and captured jambs.formula is DLO + 1 1/2" between butt glazed mullions, and

glass units into contact with the now exposed adhesive.Remove the exterior protective film on the glazing tape and press the

JAM

B

[FIG. 47]

GLASS UNIT

BUTT GLAZED

GLASS UNIT

GAP

[FIG. 48]GAP

MULLIONS

GLASS UNIT

GLASSBITE

1/2"

3/4"3/4"

BITEGLASS

BITEGLASS

3/4"

1/2"

BITEGLASS

3/4"

B)

GASKET RUNS THRUAT VERTICALS

1/2"

DPS 12/2002

BITEGLASS

1/2"

JAMB

At the jamb, install the glazing stop and the vertical glazing gasket.

WHEN THE GLASS UNITS ARE POSITIONED CORRECTLY-STEP 8)

2 PC. JAMB

A)

PAGE 41

(CONT.)FOR BUTT GLAZED VERTICAL


Quick Set

ARE BACK TO BACK.THEM TOGETHER UNTIL THE CLIPS

HOOK THE TEMPORARY GLAZING CLIPSINTO THE MULLION CAVITY AND SLIDE

Locate the glazing clips with a spacing of 24" on center maximum.

FOR SAFETY, THE USE OF GLAZING CLIPS IS RECOMMENDED.

Install the exterior glazing gasket in the same manner as

GLASS UNIT

STEP 10)described in Step 1, page 37.

GLASS UNIT

[FIG. 50]

24"

MA

XIM

UM

BUTT GLAZEDMULLION

[FIG. 49]HV11901/903

WM10

STEP 9)See Fig. 49 and Fig. 50 below.

DPS 7/2001

HV10902/904

PAGE 42


902/904

Apply the structural silicone to the interior side tying themullion, spacer tape, and glass unit together.

HV10

[FIG. 52]

SILICONESTRUCTURAL

901/903HV11

STRUCTURALSILICONE

STEP 11)

DPS 7/2001

STRUCTURALSILICONE

WM10

SILICONESTRUCTURAL

[FIG. 51]

WM10

PAGE 43


DPS 7/2001

THE SUCCESS OF STRUCTURAL SILICONE GLAZED PROJECTS HASBEEN THE RESULT OF COMPATIBILITY TESTS PERFORMED ONACTUAL MATERIALS SUPPLIED TO THE PROJECT. THE INSTALLERMUST MAKE SURE THAT SUCCESSFUL COMPATIBILITY TESTS AREPERFORMED IN ACCORDANCE WITH THE SILICONE MANUFACTURER’SRECOMMENDATIONS AND PROCEDURES.

After the interior sealant has cured, typically an overnight setup isrequired. Then remove the temporary glazing clips and proceed with filling the void between the glass units at the exterior with backer

professional appearance.

rod and structural silicone sealant for a weather tight seal.Remove excess silicone from the glass surface for a neat and

NOTE:

[FIG. 53]

See Fig. 53 below.

STEP 12)

OF WEATHER SEAL.

SEE THE SILICONE MANUFACTURER’SINSTRUCTIONS FOR APPLICATION

PAGE 44


3

3a

set on the setting block.(2) Tip the glass to vertical.(3) Install the face cover.

(1) Tip the glass back to

GLASS BITE1/2"

SILL

1

3

SNAP ON HORIZONTALFACE AFTER ALL LITES

GLASS ABOVE HORIZONTALMUST BE OUTSIDE GLAZED.

ARE SET.

NOTE:

2

2

1

GLASS BITE1/2"

HEAD

STEP 1)

(3a) Set the glass on the

setting blocks.

[FIG. 54]DPS 12/2002

(3) Set the glass on the setting blocks.

(1a) Hold the glass vertical.

glass plane.

(2a) Rotate the glass to the

1a

2a

as described for the top lite,The glass unit may also be set

-OPTIONAL AT LOWER LITE-

except from the inside.

HORIZONTAL

(2) Raise the glass to clear theglazing pocket.

(1) Tip the glass into the head

setting blocks.

PAGE 45

SECTION V B - GLAZING PROCEDURES FOR BUTT GLAZED VERTICAL AND INTERMEDIATE HORIZONTAL

Quick Set

WHEN A HORIZONTAL INTERMEDIATE IS BEING USED, GLASS SETTING OPTIONS INCLUDE INSIDE/OUTSIDE GLAZING OPPORTUNITIES. THE GLASS ABOVE THE HORIZONTAL WILL BE SET FROM THE OUTSIDE, AND THE GLASS BELOW MAY BE SET FROM THE OUTSIDE OR THE INSIDE. SEE FIG. 54 BELOW.

FOR CAPTURED VERTICAL MULLION

RUNS THRU

[FIG. 55] DPS 7/2001

FORMULA IS DLO + 7/8" HORIZONTALLY AND VERTICALLY.WHEN USING A CAPTURED VETICAL MULLION, THE GLASS SIZE

STOPS

opening increases. The same glass setting options included in

REMOVABLE VERTICAL

AND INTERMEDIATE HORIZONTAL

setting of the top lite becomes available also.Section V B will be available with this mullion, and the inside glass

become easier because the number of removable stops perWhen using a captured vertical mullion, glass setting tends to

HORIZONTAL STOP

STOPS

REMOVABLEVERTICAL

See Fig. 55 below.

NOTE:

STOPS

REMOVABLE

VERTICAL

2 pc. JAMB

SECTION V C - GLAZING PROCEDURES PAGE 46

and also in Fig. 57 through Fig. 60 on page 48.Anchor the door frame and threshold as indicated below in Fig. 56 below

Set the assembled door frame in the opening, plumb and level.

(9950)THRESHOLD

OF SEALANTCONTINUOUS BEAD

See the parts description pages in SECTION II for the appropriatedoor jamb and transom bar for the system being used.

jamb, continuing under the threshold to the opposite jamb andconnected from the side lite sill can/condition through the doorThe concept is to have a continuous bead of sealant at the interior

sealant into the bead of sealant to be applied under the threshold.to set the member into. Tie the side lite sealant or condition

Apply a bead of sealant around the interior portion of the jamb

SECTION VI A - DOOR FRAME INSTALLATION

Correctly locate the entrance frame in the opening.

NOTE: If an entrance frame is required, it must be installed first.

onto the opposite side lite sill can.

[FIG. 56]

floor and is cut longer

K-153/K-154 Threshold Clip & Screws@ Concealed Rod Panic

K-124/K-125 Threshold Clip & Screws

than any other vertical

@ Offset Pivots & Butt Hinges

member.

SIDE LITE SILL CAN

The door jamb runs to theNOTE:

STEP 4)

STEP 2)

STEP 3)

STEP 1)

DPS 7/2001

12" MAX.

THRESHOLD FASTENER12" FROM JAMB & 12" O.C.(3) PER SINGLE DOOR

PAGE 47

FOR MORE DETAILED STEPS, PART # Y015.SEE THE DOOR AND HARDWARE INSTALLATION INSTRUCTIONS

JDA 3/2002

screws, located 6" from

At condition, attach throughthe header with flat head

maximum spacing.the ends and 24" on center,

Attach through the threshold with flat head screws.

at the condition.

DOOR JAMB SET IN SEALANT

ANCHOR THROUGH THE JAMB

the back of the threshold and sides of theContinuous bead of sealant at

jambs, and tied into mullion sealant

12" from jambs and 12" on center max.

AT THE DOOR LOCATION.

[FIG. 60]

9154/9155

W138

[FIG. 59]

EXTERIOR INTERIOR

[FIG. 57]

W138

K273 RHK274 LH

9593

9914

CLIPTHRESHOLD

FRAMINGSIDE LITE

9154/9155

W138

9914

[FIG. 58]

W138

9593

K274 LHK273 RH

(CONT.)


PAGE 48

1/4" Dia. Weep

at 1/4 Points

5/8"

Quick Set


BAB 11/2001

CONT.

PAGE 49

[FIG. 61]

11/16"

1/4"

[FIG. 62]

TRANSOM/JAMB GLAZING ADAPTOR ANCHORING

Use the Transom/Jamb Glazing Adaptor (ext. #9295) with Jamb #9597, Glazing Stop

#9133 and 1/4" Glazing Adaptor #9261 at 901. At 902, use the Transom/Jamb Glazing

Adaptor #9295 with Jam #9592 and Glazing Stop #9133.

Anchor the Transom/Jamb Glazing Adaptor as shown in Fig. 61.

REMOVEABLE GLASS STOP CUT LENGTH AND FABRICATION

NOTCH THESE SURFACES

1/4" (AS SHOWN)

TYPICAL AT EACH END

Removeable Glass Stop (ext. #7861)

Cut length = Head Length - 1/16".

9295

STT6

16" MAX. O.C. 16" MAX. O.C. 16" MAX. O.C. 4"4"


Apply sealant to the ends of the header and vertical glazing adaptor as shown infasten into place with #STT6 screws, 4" from the ends and 12" on center maximum.Apply a thin bead of sealant vertically to set the screw applied glazing stop into. Then

Apply sealant to the ends of the header and install with the screws provided.Attach the header to the condition with 1/4" diameter fasteners minimum, 6" from

Temporarily locate the header / clip combination at the correct mounting position tolocate and drill the mounting holes for the clip into the jamb.

Slide the header clip onto the end of the header. Drill and fasten the clip to the header

TRANSOM HEADER AND APPLIED TRANSOM GLAZING

Fig. 63 above.

SET IN A BEAD OF SEALANT VERTICALLY

the jambs and 16" on center maximum.

with the screws provided in the clip package.

9295

SCREWS#STT6

SEALANT

SEALANT

BAB 11/2001

[FIG. 63]

CONT.

PAGE 50

9539 @ 902(901 SIMILIAR)

K267 CLIP @ 902K277 CLIP @ 901

9592 DOOR JAMB @ 902(901 SIMILIAR)

9484 HEAD CAN AT THE SIDE LITE TYP. @ 902(901 SIMILIAR)

Documents

Quick Set can system - EFCO Corporation Set can system ... (1) S110 DESCRIPTION PART NO. DESCRIPTION PART NO. K490 K491 HNA1 ... USE w/ 7861 for BUTT GLAZE ABOVE 9933 1/2" EX85 7028