Quick Color Change Plug and Spray - Nordsonemanuals.nordson.com/finishing/files/Powder/1609776.pdf2 Quick Color Change Plug and Spray Part 1609776-02 E 2018 Nordson Corporation Personal

Quick Color Change Plug and Spray

Customer Product ManualPart 1609776-02

Issued 05/18

NORDSON CORPORATION AMHERST, OHIO USA

For parts and technical support, call the Industrial CoatingSystems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.Check http://emanuals.nordson.com for the latest version.

Part 1609776-02 E 2018 Nordson Corporation

Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Grounding 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Action in the Event of a Malfunction 3. . . . . . . . . . .Disposal 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Features 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Additional Requirements 4. . . . . . . . . . . . . . . . . .Specifications 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions and Weights 5. . . . . . . . . . . . . . . . . . . .Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System Connections 7. . . . . . . . . . . . . . . . . . . . . . . .

Supply Side 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Delivery Side 9. . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Color Change Procedure 10. . . . . . . . . . . . . . . . . . . .Daily Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using the Illustrated Parts List 12. . . . . . . . . . . . . . .Delivery Side 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Supply Side 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Required Powder Hose 15. . . . . . . . . . . . . . . . . . . . .Options 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Powder Hose and Air Tubing 15. . . . . . . . . . . . . .Warranty 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:

Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001

NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2016. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.

Trademarks

Nordson and the Nordson logo are registered trademarks of NordsonCorporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1609776-02E 2018 Nordson Corporation

Change RecordRevision Date Change

01 08/16 New release.

02 05/18 Add nozzle kit.

Change Recordii


Quick Color Change Plug and Spray 1


Quick Color Change Plug and Spray

SafetyRead and follow these safety instructions. Task- and equipment-specificwarnings, cautions, and instructions are included in equipmentdocumentation where appropriate.

Make sure all equipment documentation, including these instructions, isaccessible to all persons operating or servicing equipment.

Qualified PersonnelEquipment owners are responsible for making sure that Nordson equipmentis installed, operated, and serviced by qualified personnel. Qualifiedpersonnel are those employees or contractors who are trained to safelyperform their assigned tasks. They are familiar with all relevant safety rulesand regulations and are physically capable of performing their assignedtasks.

Intended UseUse of Nordson equipment in ways other than those described in thedocumentation supplied with the equipment may result in injury to personsor damage to property.

Some examples of unintended use of equipment include

S using incompatible materials

S making unauthorized modifications

S removing or bypassing safety guards or interlocks

S using incompatible or damaged parts

S using unapproved auxiliary equipment

S operating equipment in excess of maximum ratings

Regulations and ApprovalsMake sure all equipment is rated and approved for the environment in whichit is used. Any approvals obtained for Nordson equipment will be voided ifinstructions for installation, operation, and service are not followed.

All phases of equipment installation must comply with all federal, state, andlocal codes.

Quick Color Change Plug and Spray2


Personal SafetyTo prevent injury, follow these instructions.

S Do not operate or service equipment unless you are qualified.

S Do not operate equipment unless safety guards, doors, or covers areintact and automatic interlocks are operating properly. Do not bypass ordisarm any safety devices.

S Keep clear of moving equipment. Before adjusting or servicing anymoving equipment, shut off the power supply and wait until theequipment comes to a complete stop. Lock out power and secure theequipment to prevent unexpected movement.

S Relieve (bleed off) hydraulic and pneumatic pressure before adjusting orservicing pressurized systems or components. Disconnect, lock out,and tag switches before servicing electrical equipment.

S Obtain and read Safety Data Sheets (SDS) for all materials used.Follow the manufacturer’s instructions for safe handling and use ofmaterials, and use recommended personal protection devices.

S To prevent injury, be aware of less-obvious dangers in the workplacethat often cannot be completely eliminated, such as hot surfaces, sharpedges, energized electrical circuits, and moving parts that cannot beenclosed or otherwise guarded for practical reasons.

Fire SafetyTo avoid a fire or explosion, follow these instructions.

S Do not smoke, weld, grind, or use open flames where flammablematerials are being used or stored.

S Provide adequate ventilation to prevent dangerous concentrations ofvolatile materials or vapors. Refer to local codes or your material SDSfor guidance.

S Do not disconnect live electrical circuits while working with flammablematerials. Shut off power at a disconnect switch first to preventsparking.

S Know where emergency stop buttons, shutoff valves, and fireextinguishers are located. If a fire starts in a spray booth, immediatelyshut off the spray system and exhaust fans.

S Clean, maintain, test, and repair equipment according to the instructionsin your equipment documentation.

S Use only replacement parts that are designed for use with originalequipment. Contact your Nordson representative for parts informationand advice.



Grounding

WARNING: Operating faulty electrostatic equipment is hazardous and cancause electrocution, fire, or explosion. Make resistance checks part of yourperiodic maintenance program. If you receive even a slight electrical shockor notice static sparking or arcing, shut down all electrical or electrostaticequipment immediately. Do not restart the equipment until the problem hasbeen identified and corrected.

Grounding inside and around the booth openings must comply with NFPArequirements for Class II Division 1 or 2 Hazardous Locations. Refer toNFPA 33, NFPA 70 (NEC articles 500, 502, and 516), and NFPA 77, latestconditions.

S All electrically conductive objects in the spray areas shall be electricallyconnected to ground with a resistance of not more than 1 megohm asmeasured with an instrument that applies at least 500 volts to the circuitbeing evaluated.

S Equipment to be grounded includes, but is not limited to, the floor of thespray area, operator platforms, hoppers, photoeye supports, andblow-off nozzles. Personnel working in the spray area must begrounded.

S There is a possible ignition potential from the charged human body.Personnel standing on a painted surface, such as an operator platform,or wearing non-conductive shoes, are not grounded. Personnel mustwear shoes with conductive soles or use a ground strap to maintain aconnection to ground when working with or around electrostaticequipment.

S Operators must maintain skin-to-handle contact between their hand andthe gun handle to prevent shocks while operating manual electrostaticspray guns. If gloves must be worn, cut away the palm or fingers, wearelectrically conductive gloves, or wear a grounding strap connected tothe gun handle or other true earth ground.

S Shut off electrostatic power supplies and ground gun electrodes beforemaking adjustments or cleaning powder spray guns.

S Connect all disconnected equipment, ground cables, and wires afterservicing equipment.

Action in the Event of a MalfunctionIf a system or any equipment in a system malfunctions, shut off the systemimmediately and perform the following steps:

S Disconnect and lock out electrical power. Close pneumatic shutoffvalves and relieve pressures.

S Identify the reason for the malfunction and correct it before restarting theequipment.

DisposalDispose of equipment and materials used in operation and servicingaccording to local codes.



DescriptionThe Quick Color Change Plug and Spray panel is for use with manual sprayto waste venturi pump systems for quick and easy color changes.

FeaturesNOTE: All options and accessories such as hoses, tubing, pumps, andhoppers are sold separately.

S Accommodates up to 10 hoppers for 10 different colors per panel

S Quick and easy purge and color change

S Wall or Rail mounting options

Additional RequirementsS Blue rubber powder hose (non-antistatic) from gun to panel

S Powder supply hose (antistatic) from hopper to panel

S Flow tubing: 8 mm

S Purge tubing: 8 mm

1609471

Figure 1 Quick Color Change Plug and Spray (shown with blue rubber powder hose)



Specifications

Input Air: 6.0- 7.6 bar (87- 110 psi), <5 particulates, dew point <10 _C (50 _F)

Max Relative Humidity: 95% non-condensing

Ambient Temperature Rating: +15 to +40 _C (59- 104 _F)

Hopper Capacity: 11.3 (25 lb)

22.7 kg (50 lb)

36.3 kg (80 lb)

68.0 kg (150 lb)

Dimensions and Weights

10015399-01

468.8 mm(18.5 in)

325.0 mm(12.8 in)

425.0 mm(16.7 in)

425.0 mm(16.7 in)

146.1 mm(5.8 in)

176.8 mm(7.0 in)

180.0 mm(7.1 in)

10.3 mm(0.4 in)

Approximate Assembly Weight: 8 kg (18 lb)

Figure 2 Dimensions and Weight



InstallationWARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.

WARNING: Power down the system before beginning installation.

NOTE: Refer to your controller documentation for controller installation.

MountingSee Figure 3. Use the appropriate mounting brackets to install rail or wallmount orientation.

1609471

Wall MountBracket Rail Mount

Panel

Figure 3 Mounting Options



System ConnectionsUse the schematic in Figure 4 along with Supply Side and Delivery Sidesections to make system connections.

For every hopper in the system, the atomizing air, flow air, and powdersupply connections need to be made to a corresponding color port.

10015519- 01

333

222

111

BLU

EHOSE

LINE PRESSURE TO CONTROL UNIT

FLUIDIZING FLUIDIZING

FLUIDIZING

CONTROLCABLE

PNEUMATICMANIFOLD

POWDER 3FLOW 3

ATOMIZING 3

POWDER 2FLOW 2

ATOMIZING 2

2POWDERHOPPER

3POWDERHOPPER

VENTURIPUMP

POWDER 1FLOW 1

ATOMIZING 1 1POWDERHOPPER

VENTURIPUMP

PURGEPORT

POWDERFLOW

ATOMIZINGVENTURIPUMP

PURGE LINE

PRESSURE

Q

C

C

P

A

N

E

L

CONTROLUNIT

Figure 4 System Schematic



Supply SideSee Figure 5.

1. Connect grounding wire to ground stud.

2. Connect filtered shop air to purge valve.

CAUTION: Do not exceed 100 psi (7.0 bar).

3. Make the following connections on the supply side for each color port tobe used in the application:

S Atomizing air

S Flow air

S Powder supply hose (antistatic)

NOTE: Atomizing and flow air can be connected to either right or left fitting.However, these connections need to match on the delivery side (front ofpanel).

1609471

Ground

Purge

Powder

Color Port

Atomizing Air Flow Air

Top View

Supply Side(Back View)

Supply Hose

Valve

Stud

(Antistatic)

Figure 5 Supply Side Connections



Delivery SideSee Figure 6.

1. Make the following connections on the delivery side to the active colorport:

S Atomizing air

S Flow air

S Blue rubber powder hose (non-antistatic) with hose adapter

NOTE: Atomizing and flow air can be connected to either right or left fitting.However, these connections need to match on the supply side (back ofpanel).

2. Verify the holder is in the down position over the air adapter on theactive port.

The quick color change plug and spray is now ready for operation.

1609471

HolderAir Adapter

Atomizing Air

Blue RubberPowder Hose

with Hose Adapter

Flow Air

Delivery Side(Front View)

(Non-antistatic)

Figure 6 Delivery Side Connections



OperationWARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.

Color Change ProcedureSee Figure 7.

1. De-trigger spray gun.

2. Turn down atomizing and flow air to 0.

3. Remove the blue rubber powder hose (non-antistatic) with hose adapterfrom the color port.

4. Rotate the purge holder up and place the blue rubber powder hose withhose adapter into the purge port so the tubing is in the purge position.

5. Lock the tubing in place by lowering the purge holder.

6. Push the purge button to activate purge air. Allow purge air to run untilall powder is blown out of spray gun.

7. To end purge, push the purge button again.

8. Unlock the air adapter from the previous color port and install on nextcolor port with the blue rubber powder hose.

9. Secure air adapter into the spraying position by lowering the holder.

10. Adjust the atomizing and flow air. The quick color change plug andspray is now ready for operation.



1609471

Spray Position Purge Position

Air Adapter


with Hose Adapter

Color Port

PurgePort

PurgeHolder

PurgeButton


with Hose Adapter

(Non-antistatic)

(Non-antistatic)

Figure 7 Spray and Purge Positions

Daily MaintenanceSpray down the panel and using low-pressure compressed air.



PartsTo order parts, call the Nordson Industrial Coating Systems CustomerSupport Center at (800) 433-9319 or contact your local Nordsonrepresentative.

Using the Illustrated Parts ListNumbers in the Item column correspond to numbers that identify parts inillustrations following each parts list. The code NS (not shown) indicatesthat a listed part is not illustrated. A dash (—) is used when the part numberapplies to all parts in the illustration.

The number in the Part column is the Nordson Corporation part number. Aseries of dashes in this column (- - - - - - ) means the part cannot be orderedseparately.

The Description column gives the part name, as well as its dimensions andother characteristics when appropriate. Indentions show the relationshipsbetween assemblies, subassemblies, and parts.

S If you order the assembly, items 1 and 2 will be included.

S If you order item 1, item 2 will be included.

S If you order item 2, you will receive item 2 only.

The number in the Quantity column is the quantity required per unit,assembly, or subassembly. The code AR (As Required) is used if the partnumber is a bulk item ordered in quantities or if the quantity per assemblydepends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list. Notescontain important information about usage and ordering. Special attentionshould be given to notes.

Item Part Description Quantity Note— 0000000 Assembly 11 000000 S Subassembly 2 A2 000000 S S Part 1



Delivery SideSee Figure 8.

Item Part Description Quantity Note— 1609471 PANEL, Quick Color Change, Plug and Spray 11 1609596 S CONNECTOR, male, 8 mm tube x1/8 BSPT 222 1609586 S CARRIER, atomizing/fluidizing 13 1613219 S KIT, nozzle, panel, QCC plug and spray 24 1609597 S SCREW, shoulder, nylon, 1/4 OD x 3/8-in L,

10- 24 threaded, white10 A

5 1609587 S HOLDER, nozzle, panel, QCC, plug and spray 106 1609779 S KIT, connector, hose, barb, 1/2-in with O-rings 17 1609585 S BARB, hose, color, port 10 A8 1609600 S SCREW, shoulder, nylon, 1/4 OD x 5/8-in L,

10- 24 threaded, white1

9 1609589 S HOLDER, hose, purge, port 110 1609588 S PORT, purge, threaded 1 A

NOTE A: Use Loctiter 425 when installing replacement.Continued...

1609471

1

2

4

6

7

8

9

10

3

5

1

3

Figure 8 Delivery Side



Supply SideSee Figure 9.

Item Part Description Quantity Note— 1609471 PANEL, Quick Color Change, Plug and Spray 111 1609609 S VALVE, mechanical, 3 port, push button,

1/4-in NPT1

12 972841 S CONNECTOR, male, 10 mm T x 1/4 UNI 213 900740 S TUBING, polyurethane, 10/6.5- 7 mm 114 1609601 S CONNECTOR, 90 degree male, 10 mm x

1/4 BSPT, acetal, black1

15 240674 S TAG, ground 116 1052143 S NUT, hex, with ext tooth washer, M5, steel, zinc 1NS 939110 S CABLETIE, nylon, natural 12

NS: Not Shown

1609471

1112

12

13

1415

16

Figure 9 Supply Side



Required Powder Hose

Part Description Quantity Note900650 BLUE, tubing, powder 12.7 mm (0.500 x 0.156) AR A

NOTE A: Blue tubing used on the delivery side from the Quick Color Change panel to powder spray gun.

AR: As Required

Options

Powder Hose and Air TubingPowder hose and air tubing must be ordered in increments of one foot.

Part Description Note900618 Air tubing, polyurethane, 8 mm, blue A

900619 Air tubing, polyurethane, 8 mm, black A768176 Tubing, powder, antistatic, 11 mm (0.43 in.) ID B768178 Tubing, powder, antistatic, 12.7 mm (0.5 in.) ID B

900517 Tubing, poly, spiral cut, 0.62 in. ID, dess out

301841 Strap, Velcro, w/buckle, 25 x 3 cm, dress out

NOTE A: Minimum order quantity is 50 ft.

B: Antistatic tubing used on the supply side from the Quick Color Change panel to the hopper.



WarrantyFor warranty information, go to:

http://terms.nordson.com/gcos/nordsonics- us.pdf

Documents

Quick Color Change Plug and Spray - Nordsonemanuals.nordson.com/finishing/files/Powder/1609776.pdf2 Quick Color Change Plug and Spray Part 1609776-02 E 2018 Nordson Corporation Personal