QUALITY & EXPERIENCE - MARSEIN · • Ringo Valvulas was established in 2000 by Walthon Weir Pacific management staff. Having more than 30 years experience in valves for nuclear application

QUALITY & EXPERIENCE

C/ Romero 6 - Polígono Industrial Empresarium- 50720 Zaragoza - España www.ringospain.com

1 HISTORY & LOCATION

• Ringo Valvulas was established in 2000 by Walthon Weir Pacific management staff. Having more than 30 years experience in valves for nuclear application

• Having manufactured more than 100.000 valves to 20 NPP in different countries.

• Thanks to our experience we have became to be the 1st spanish export supplier of valves in only 5 years with a about 70% of our production for export outside Spain

• Our supplies to include references in countries such as Iran, Egypt, Saudi, Irak, Malaysia, Russia, Mexico, China, Sweden, South Africa, Argentina, Switzerland, UAE, Holland, France, Qatar • Since September 2006 we are installed in a new and modern plant.

HISTORY

HISTORY HISTORY

• A strategic center in the most developed industrial area of Spain between Madrid, Barcelona, Bilbao and Valencia.

• Ringo Valvulas is located in the industrial area Empresarium, Zaragoza (Spain).

NEW FACILITIES

The new plant started the activity at the beginning of September 2006.

The surface of area is 7.000 square meters

– 7.000 m2 of workshop

– 1.500 m2 of offices.

In 2.009, a 1.500 m2 new facility for

big size valves ( up to 60” ) assembly

and testing has been adquired,

including a 60 Tn. crane


2 ORGANIZATION

HISTORY ORGANIZATION

RINGO KEY

FACTORS • WIDE RANGE OF VALVES MANUFACTURING / SUPPLY OF COMPLETE PACKAGES

• CUSTOMER ORIENTED COMPANY

– Flexibility

– Design and manufacturing to match customer requirement

• QUALITY

• EXPERIENCE

– Personnel with over 30 years experience in Valves

• SPARE PARTS SUPPLY / AFTER SALES SERVICE


3 OUR PRODUCTS & SERVICES

PRODUCTS Wide range of valves in different designs, sizes,

ratings and materials of:

• Ball valves

• Gate valves

• Globe valves

• Check valves

• Plug valves

• Butterfly valves

• Choke valves

• Single and Double block and bleed valves

• Control valves

• LARGE SIZES & PRESSURES

- Fully welded Ball Valves up to 56” 600# - Top entry Ball Valves up to 36” 1500#

• EXOTIC MATERIALS

- Duplex & Super Duplex - Inconel, Monel, Aluminium bronze

• CRYOGENIC VALVES

• METAL SEATED BALL VALVES

- Tugnsten Carbide 400 mm

• API 6A VALVES

- Only Spanish Manufacturer with API 6A license

• BELLOW SEALED VALVES

- Gate & Globe

• HIGH INTEGRITY PRESSURE PROTECTION SYSTEMS (HIPPS)

• CONTROL VALVES

- For critical regulation conditions - Up to 32”

SPECIAL PRODUCTS

SERVICES • Engineering support

• Spare parts supply

• Valve maintenance

• Valve diagnosis

• Back engineering

• Spares and valves dedication

• After sales services

• Supervision of valves assembly at Plant site

MAIN VALVE APPLICATION

Oil & Gas / Petrochemical

Power Generation

Other industries


4 QUALITY DEPARTMENT

QUALITY DEPARTMENT

CUSTOMER APPROVALS:

– Nuclear Market: • Spanish Nuclear Power Plant Owners Group (GGCP) - Spain • Comision Federal de Electricidad (CFE) - México • Westinghouse • SIEMENS Industrial Turbomachinery AB • Sweden Nuclear Power Plant • AIB – VINÇOTE (Belgium) • NOK (Switzerland) • Nuclear Regulatory Department of State Council - China

– Non Nuclear Market:

• TOTAL (Holland) • ARAMCO (Saudi Arabia) • ADMA-OPCO (U.A.E.) • ADCO (U.A.E.) • QATAR PETROLEUM (QATAR) • PETRONAS (MALAYSIA) • NISOC, NIGC, NIOC, NPC, POGC (IRAN) • ACHILLES

QUALITY DEPARTMENT

INTERNATIONAL CERTIFICATION:

– ISO 9001-2000

– CE stamp holder (PED 97/23/CE)

– TÜV certificate HP 0/TRD 201& W 0 / TRD 100

– Functional Safety Management System

IEC 61508:2000 (SIL)

– API 6A – License nº 6 A -0729

– API 6D – License nº 6 D – 0495

– GOST Certificate (Russia)

QUALITY CONTROL

• Ringo Valvulas has fully qualified employees to EN 473 and SNT-TC-1A to carry out non destructive tests.

– Ultrasonic tests

– LP test

– MPI test

– X-Ray examination

– Positive Material Identification


5 WELDING DEPARTMENT

WELDING DEPARTMENT

Welding procedures & welders are approved

according to AD-MERKBLÄTTER, TÜV , EN &

ASME IX covering welding, hardfacing &

overlay:

- Welding:

Carbon steel

Stainless steel

Alloy steel

- Hardfacing :

Stellite

Cobalt- Free alloys

- Overlay:

Inconel 625

WELDING DEPARTMENT

New welding column, including the following features:

• TIG / GTAW / SAW welding processes.

• Narrow-gap torch/holding device up to 250 mm wall

thicknesses.

• Fully automatic positioning

• Maximum length / width : 5,00 m.


6 TECHNICAL DEPARTMENT

TECHNICAL DEPARTMENT

• 2D & 3D design and calculation programs:

- SOLIDWORKS 2008

- COSMOSWORKS 2008 (Finite Element Analysis)

- COSMOSFLOWORKS 2008 (Computational Fluid Dynamics)

• Valve design calculations to ANSI, API, ASME III, VIII, KTA, TBM, RCCM.

• Participation in Projects managed by University of

Zaragoza (Mechanical, Material and Fluids Department).

TECHNICAL DEPARTMENT DESIGN AND TECNOLOGY STRENGTHENING

Tridimensional design with SolidWorks


Tridimensional design with SolidWorks


Fluidynamic Analysis with CosmosFloworks:


DESIGN AND TECNOLOGY STRENGTHENING

Tensional analysis with CosmosWorks:


SAMPLES OF SOFTWARE TOOLS APLICATION FOR ANALYSIS AND DESIGN

Trim upgrade for 10” 900# control valve for Vandellós NPP



Guide ring adjustment to obtain Blowdown pressure equivalent to 5% for Pressure Safety Valve



Piston check valve re-design to minimize water hammer effect when closing



Piston check valve re-design to minimize water hammer effect when closing

0.5 0.6 0.7 0.8 0.9 1 1.1 1.2

2

4

6

8

10

12

14

16

18

x 106

0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 11.4

1.45

1.5

1.55

1.6

1.65

1.7

1.75x 10

7

COMPENSATION HOLE 4 mm, STROKE 13 mm


7 MANUFACTURING PROCESS

MANUFACTURING PROCESS 1. Full design of valves in our technical department

2. Issuance of Bill of Materials manufacturing drawing and calculations.

3. Issuance of particular procedures, Quality Plans and Material Procurement conditions.

4. Supply of raw material by approved suppliers.

5. Reception and acceptance of raw materials in house. Traceability control.

6. Raw material NDT.

7. Machining valve parts

8. Dimensional control / applicable NDT to finished components.

9. Welding activities in house by RINGO qualified welders.

10. NDT of finished parts.

11. Assembly of valves and issuance of traceability records.

12. Testing of valves.

13. Painting & Packing

14. Issuance of Final Data Dossier.

MANUFACTURING

• Wide Range of Casting & Forging qualified

subsuppliers

• NDT : UT, X-Ray, MPI, DPI, PMI…

• Welding / Hardfacing Equipment.

• Crane capacity upto 63 Tm

• Test Benches upto 60” valves. Total number of

Test Benches: 7

• Test bench 6 positions for valves upto 2”.

Capacity for 12.000 pieces a year.


8 OUR MAIN CUSTOMERS

IMPORTANT REFERENCES IN OIL & GAS

• TOTAL (HOLLAND) • REPSOL (Spain) • ENDESA (Spain) • MEDGAZ (Spain – Algeria) • PETRONAS (Malaysia) • China Offshore Oil Company

(C.O.O.C.) • PEMEX (Mexico) • PDVSA (Venezuela) • Oil Pipelines (Irak) • PETROBRAS (Brasil) • Gasco (Egypt)

• PETROJET (Egypt) • ENPPI (Egypt) • GALP (Portugal) • Q.G.P.C./BLACK CAT (QATAR) • ADGAS (U.A.E.) • ABB LUMMUS (CROATIA) • YAROSLAV REFINERY (RUSSIA) • Kuwait Fertilizers (KNPC) • Shatura Refinery (Russia) • NIGC (Iran) • OIEC (Iran) • NIOC (Iran)


9 MAIN REFERENCES PROJECTS

TOP ENTRY BALL VALVES 30” 600# & 30” 900 #

Customer: ENPPI Country: Egypt

Number of pieces: 6 valves

FULLY WELDED BALL VALVES UP TO 56” 600# 1500#

Customer: NIGC Project: IGAT Country: Iran

115 valves from 30” to 56” 600#

SWING CHECK VALVES 40” 600# Customer: NJ ENGINEERING

Country: MALAYSIA

TOP ENTRY BALL VALVES 36” 1500# Customer: Rampco International

Project: PAZANAN/BIBI HAKIMEH 36" PPL Country: Iran

SPLIT BODY BALL VALVES 24” 600# Customer: PEMEX Country: Mexico

SPECIAL VALVES FOR TOTAL HOLLAND

Customer: Total Holland

Project: KCU Brown Field / Offshore

Country: Holland

Valves type:

- Top entry ball valve 3” & 10” 1500#

Metal seated (TC 400 mm)

- Double block & bleed 6” 2500# Duplex

- Duo check 6” 2500# Duplex

Design & manufacturing of Control Valves

Critical contitions of Regulation

Supply of complete assembly (instrumentation)

Supplied control valves up to 32”

CONTROL VALVES FOR DIFFERENT PROJECTS

THANK YOU FOR YOUR ATTENTION

www.ringospain.com Polígono Industrial Empresarium

c/ Romero 6 – 50720 Zaragoza - Spain

Documents

QUALITY & EXPERIENCE - MARSEIN · • Ringo Valvulas was established in 2000 by Walthon Weir Pacific management staff. Having more than 30 years experience in valves for nuclear application