Quality Castings Manufactured in the UK - Thomas Dudley Ltd Utility and... · Dauntless - Quality Castings Since 1920 The Complete Manufacturing Solution Ductile iron manhole covers

n We have attained BS EN ISO 14001, the recognised standard for environmental management systems

n We employ best practice and lean manufacturing principles throughout the organisation to maximisemanufacturing efficiency

n We invest heavily in technology designed to reduce our emissions and energy consumption

n We manufacture in the UK and not overseas, helping to reduce the environmental cost and carbonfootprint of transportation

n Our catalogues are printed on recycled paper by local printers

n We recycle our waste paper by shredding it on-site and re-use it for packing purposes

We reserve the right to alter or modify the specification without notice E. & O.E. CISCT 324872

Grey and Ductile IronUtility and ConstructionIndustry Castings

Technical Specifications (EN and Previous National Standards):Minimum Tensile Grey Cast Iron

StrengthN/mm2 Tonf/in2 BS EN BS 1452 BS 1452 DIN 1691 NF ANSI/ASTM

1561:1997 1961 1990 1985 A32:101 A48-831987

20A150 9.7 EN-GJL-150 10 150 GG-15 FGL-150

12 180 25A200 13.0 200 20 200 30A

14 220 35A250 16.2 250 17 250 25 250

40A300 19.4 300 20 300 30 300

45A350 22.7 350 23 350 35 350 50AMinimum Tensile Spheroidal Graphite (Nodular or Ductile) Cast Iron

Strength/Elongation %

N/mm2 Tonf/in2 BS EN BS 2789 BS 2789 DIN 1691 NF ANSI/ASTM1561:1997 1961 1985 1985 A32-201 A536-84

1987350 22.7 EN-GJS-350-22 350/22

24/17 FGS370-17400 25.9 400-18 400/18 GGG-40 400-12

60-40-1860-42-10

420 27.2 27/12 420/12450 29.1 450-10 450/10 65-45-12

70-50-05500 32.4 500-7 32/7 500/7 50 500-7 80-55-06

80-60-0337/2

600 38.8 600-3 600/3 60 600-342/2 100-70-03

700 45.3 700-2 700/2 70 700-247/2

800 51.8 800-2 800/2 80 800-2120-90-02

900 58.3 900-2 900/2

Approximate equivalents only. E. & O.E.

Quality Castings Manufactured in the UK

8

6-7

Reliable, Cost-Effective

32

T h e C o m p l e t e M a n u f a c t u r i n g S o l u t i o n T h e C o m p l e t e M a n u f a c t u r i n g S o l u t i o n

Reliable, cost-effective,UK based manufacturingAt Thomas Dudley, we understand the need for organisationsoperating in the utility and construction industries to work withtrusted suppliers.

As such, we provide a reliable, cost-effective, UK based source ofmanufacture for high quality grey and ductile iron castings.

We have been manufacturing castings since 1920 and call uponunrivalled expertise to engineer innovative, value-adding products.

Outstanding serviceOur success has been built upon a unique ability to deliveran outstanding service by working closely in partnership withcustomers.

We can also provide the complete engineering service to designand develop new products on behalf of customers.

In addition, we can choose from 6 automated moulding linesincluding a new Disamatic facility and airset capabilities toprovide the perfect production platform.

Assured qualityThomas Dudley offers assured product quality.

We manufacture in the UK and are a quality accreditedorganisation. Best practice methodologies are employedthroughout our foundry and are underpinned by stringent qualityprocedures and Six Sigma.

Our Advanced Thermal Analysis System (ATAS) enables us tocarefully monitor and control melt quality to consistently ensurethe integrity of our grey and ductile iron.

Rigorous post production testing is also undertaken.

Security of supplyThomas Dudley offers an extremely secure source of supply fromour Black Country foundry in the heart of the West Midlands.

Employing around 400 people and generating revenuesexceeding £30 million, the Thomas Dudley Group is established,successful and financially robust.

When customers choose to work with us therefore, they do so withthe assurance of knowing they have selected a manufacturingpartner who will support them long into the future.

We also invest heavily in technology and as such, are able tocontinually improve, adapt and evolve with the businesses ofour customers.

Cost-effective casting solutionsThomas Dudley has the expertise to engineer competitive, valuefor money solutions.

In addition to selecting the most cost-effective method ofmanufacture, we call upon extensive on site logisticalcapabilities to produce castings in large volumes and store themon behalf of customers.

Proactively stock controlling these products, we can thendeliver in smaller batches, to support contract or tenderdeadlines.

Ductile iron manhole coversand frames

To request a quotation or meeting to discuss your casting requirements call 0121 530 7000 or email: [email protected]

4-5

Gripfix® ductile iron surfaceboxes

Grey iron stoptap boxes

9 Locking stoptap boxes

10-11 Cast iron surface boxes formeter box chambers

12 Ductile iron surface boxes fortelescopic spindles

16

14-15

Manhole cover lifting tools13

Other Dauntless castings for theutility and construction industries

Envirofacturing andTechnical Specifications

8

6-7

Reliable, Cost-Effective

32

T h e C o m p l e t e M a n u f a c t u r i n g S o l u t i o n T h e C o m p l e t e M a n u f a c t u r i n g S o l u t i o n

Reliable, cost-effective,UK based manufacturingAt Thomas Dudley, we understand the need for organisationsoperating in the utility and construction industries to work withtrusted suppliers.

As such, we provide a reliable, cost-effective, UK based source ofmanufacture for high quality grey and ductile iron castings.

We have been manufacturing castings since 1920 and call uponunrivalled expertise to engineer innovative, value-adding products.

Outstanding serviceOur success has been built upon a unique ability to deliveran outstanding service by working closely in partnership withcustomers.

We can also provide the complete engineering service to designand develop new products on behalf of customers.

In addition, we can choose from 6 automated moulding linesincluding a new Disamatic facility and airset capabilities toprovide the perfect production platform.

Assured qualityThomas Dudley offers assured product quality.

We manufacture in the UK and are a quality accreditedorganisation. Best practice methodologies are employedthroughout our foundry and are underpinned by stringent qualityprocedures and Six Sigma.

Our Advanced Thermal Analysis System (ATAS) enables us tocarefully monitor and control melt quality to consistently ensurethe integrity of our grey and ductile iron.

Rigorous post production testing is also undertaken.

Security of supplyThomas Dudley offers an extremely secure source of supply fromour Black Country foundry in the heart of the West Midlands.

Employing around 400 people and generating revenuesexceeding £30 million, the Thomas Dudley Group is established,successful and financially robust.

When customers choose to work with us therefore, they do so withthe assurance of knowing they have selected a manufacturingpartner who will support them long into the future.

We also invest heavily in technology and as such, are able tocontinually improve, adapt and evolve with the businesses ofour customers.

Cost-effective casting solutionsThomas Dudley has the expertise to engineer competitive, valuefor money solutions.

In addition to selecting the most cost-effective method ofmanufacture, we call upon extensive on site logisticalcapabilities to produce castings in large volumes and store themon behalf of customers.

Proactively stock controlling these products, we can thendeliver in smaller batches, to support contract or tenderdeadlines.

Ductile iron manhole coversand frames


4-5

Gripfix® ductile iron surfaceboxes

Grey iron stoptap boxes

9 Locking stoptap boxes

10-11 Cast iron surface boxes formeter box chambers

12 Ductile iron surface boxes fortelescopic spindles

16

14-15

Manhole cover lifting tools13

Other Dauntless castings for theutility and construction industries

Envirofacturing andTechnical Specifications

54

D a u n t l e s s - Q u a l i t y C a s t i n g s S i n c e 1 9 2 0 T h e C o m p l e t e M a n u f a c t u r i n g S o l u t i o n

Ductile iron manhole covers and framesProduct Descriptionn Ductile iron manhole frame with user-friendly two piece slide

out cover

n Ductile iron conforms with BS 1563 500/7

n Manhole cover and frame conforms with BS EN 124Grade 400

n Capable of bearing wheel loads of five tonnes in applicationswhere vehicles only have occasional access

Special Featuresn Features a slide out cover that can be easily removed by

one man

n Incorporates two prising slots and two keyholes for balancewhen replacing the cover

n Cover can be badged as required subject to sufficientdemand and incorporates a raised pattern to reduced the riskof slipping

n Supplied complete with an environmentally friendly blackwater based coating

All sizes are approximate

Product Description6560 Pattern:n Grade B ductile iron manhole cover with one piece slide

out cover

n Complies with BS 5834 Part 3

n Capable of bearing wheel loads of five tonnes in areas towhich vehicles only have occasional access

6570 Pattern:n Grade A ductile iron manhole cover with two piece slide

out cover

n Can be used with confidence in most applications (notrecommended for where fast moving traffic is likely)

Special Featuresn Both the 6560 and 6570 patterns feature a slide out cover

that can easily be removed by one man

n The 6560 cover incorporates two prising slots and twokeyholes for balance when replacing the cover

n The 6570 frame incorporates a two piece cover. Each piecehas one prising slot and one key hole

n Covers can be badged as required subject to sufficientdemand and incorporate a raised pattern to reduce the riskof slipping




Pattern Nos. 6560 and 6570

324838 675 x 675mm 775 x 775mm

Size Over BaseClear Opening

324837 600 x 600mm 700 x 700mm

Pattern

100mm

Depth

100mm

6570 600 x 450mm 810 x 665mm


6560 600 x 450mm 765 x 642mm

Pattern

100mm

Depth

75mm


54


Ductile iron manhole covers and framesProduct Descriptionn Ductile iron manhole frame with user-friendly two piece slide

out cover

n Ductile iron conforms with BS 1563 500/7

n Manhole cover and frame conforms with BS EN 124Grade 400

n Capable of bearing wheel loads of five tonnes in applicationswhere vehicles only have occasional access

Special Featuresn Features a slide out cover that can be easily removed by

one man

n Incorporates two prising slots and two keyholes for balancewhen replacing the cover

n Cover can be badged as required subject to sufficientdemand and incorporates a raised pattern to reduced the riskof slipping



Product Description6560 Pattern:n Grade B ductile iron manhole cover with one piece slide

out cover



6570 Pattern:n Grade A ductile iron manhole cover with two piece slide

out cover

n Can be used with confidence in most applications (notrecommended for where fast moving traffic is likely)

Special Featuresn Both the 6560 and 6570 patterns feature a slide out cover

that can easily be removed by one man

n The 6560 cover incorporates two prising slots and twokeyholes for balance when replacing the cover

n The 6570 frame incorporates a two piece cover. Each piecehas one prising slot and one key hole

n Covers can be badged as required subject to sufficientdemand and incorporate a raised pattern to reduce the riskof slipping





324838 675 x 675mm 775 x 775mm


324837 600 x 600mm 700 x 700mm

Pattern

100mm

Depth

100mm

6570 600 x 450mm 810 x 665mm


6560 600 x 450mm 765 x 642mm

Pattern

100mm

Depth

75mm


76


Gripfix® Ductile Iron Surface BoxesProduct Descriptionn Ductile iron surface box. BS5834: Grade A, Grade B and

D400 grades available

n Can be used with confidence in carriageways, verges andpavements

n Highways Agency HA 104/02 compliant

n Designed and manufactured in the UK

Special Featuresn Incorporates a Gripfix® unique solid top non-rock, rattle free

one piece ductile iron cover

n Cover supplied with prising slots and keyholes and inapproved Fire Service Yellow if required

n Two prising slots allow easy clearance of the cover from eitherdirection in emergencies

n Two keyholes facilitate balance and level lifting/replacementof the cover and prevent lopsided action and the possibility oftrapped fingers

n Has solid flange to prevent ingress of backfill into thechamber

n FH covers available with direction indicator on the underside


n Lid incorporates a raised pattern to reduce the risk of slipping

n Cover badged as ‘WATER’, ‘FH’, ‘SV’, ‘WO’, ‘METER’ or ‘AV’as standard. Can be badged as required, subject to sufficientdemand


Product Descriptionn Ductile iron surface boxes. BS5834 Grade A, EN124:C250

and D400 grades available






n Cover supplied with four prising slots

n 225AN cover has two keyholes to facilitate balance and leveluplifting/replacement of the cover, preventing lopsided actionand the possibility of trapped fingers




n Cover badged ‘SV’ as standard. Can be badged as requiredsubject to sufficient demand



Pattern Nos. 135AN and 225AN


6270

6270

380 x 230mm

380 x 230mm

508 x 356mm

508 x 356mm

Pattern Depth

100mm

125mm

225AN 225 x 225mm 304 x 304mm


135AN 150 x 150mm 245 x 245mm

Pattern

100mm

Depth

100mm


300AN 300 x 300mm 380 x 380mm

Pattern Depth

100mm

Pattern No. 6270

Unique non-rockcover

Pattern number 300AN featuring a non-rock, rattle free twopiece cover is also available.

76


Gripfix® Ductile Iron Surface BoxesProduct Descriptionn Ductile iron surface box. BS5834: Grade A, Grade B and

D400 grades available






n Cover supplied with prising slots and keyholes and inapproved Fire Service Yellow if required

n Two prising slots allow easy clearance of the cover from eitherdirection in emergencies

n Two keyholes facilitate balance and level lifting/replacementof the cover and prevent lopsided action and the possibility oftrapped fingers


n FH covers available with direction indicator on the underside



n Cover badged as ‘WATER’, ‘FH’, ‘SV’, ‘WO’, ‘METER’ or ‘AV’as standard. Can be badged as required, subject to sufficientdemand


Product Descriptionn Ductile iron surface boxes. BS5834 Grade A, EN124:C250

and D400 grades available






n Cover supplied with four prising slots

n 225AN cover has two keyholes to facilitate balance and leveluplifting/replacement of the cover, preventing lopsided actionand the possibility of trapped fingers







Pattern Nos. 135AN and 225AN


6270

6270

380 x 230mm

380 x 230mm

508 x 356mm

508 x 356mm

Pattern Depth

100mm

125mm

225AN 225 x 225mm 304 x 304mm


135AN 150 x 150mm 245 x 245mm

Pattern

100mm

Depth

100mm


300AN 300 x 300mm 380 x 380mm

Pattern Depth

100mm

Pattern No. 6270

Unique non-rockcover

Pattern number 300AN featuring a non-rock, rattle free twopiece cover is also available.

98


Grey Iron Stoptap BoxesProduct Descriptionn Traditional range of stoptap boxes

n For use in pedestrian areas and those subject to light handtraffic


Special Featuresn Badged ‘WATER’ as standard but can be badged as required

subject to sufficient demand

n Fitted with steel hinge pin. A brass hinge pin can be suppliedas an optional extra

n Locking versions are fitted with turnbuckle locksmanufactured from non-corrodible brass


n Prising slot is also included for easy opening


n *Can be supplied with locking lids as an optional extra


Product Descriptionn Grade B lockable stoptap box with ductile iron lid


n Ideal for use where there may be the potential for tampering


Special Featuresn Fitted with a tamper resistant locking lid

n The turnbuckle lock is manufactured from non-corrodible brass



n A prising slot is also included for easy opening

n Key to operate lock is available as an optional extra



Pattern Nos. 6413

Size OverBase

ClearOpening

*Hinged 102 x 95mm 152 x 152mm

Lid Depth

76mm

*Hinged 102 x 102mm 152 x 152mm 102mm

Swivel 127mm diameter 180 x 180mm 80mm

Hinged & locking 140 x 114mm 180 x 180mm 76mm

Hinged 140 x 114mm 210mm diameter 76mm

Hinged & locking 140 x 114mm 210mm diameter 76mm


Hinged 203 x 190mm 276 x 276mm 76mm


Hinged 267 x 241mm 394 x 394mm 102mm


Pattern No. 6110

Over Top ofFrame (mm)

114 x 114mm

127 x 127mm

147 x 147mm

152 x 152mm

152 x 152mm

152 x 152mm

152 x 152mm

229 x 229mm

229 x 229mm

305 x 305mm

305 x 305mm

Over Top ofFrame (")

(41/2 x 41/2")

(5 x 5")

(53/4 x 53/4")

(6 x 6")

(6 x 6")

(6 x 6")

(6 x 6")

(9 x 9")

(9 x 9")

(12 x 12")

(12 x 12")

Locking Stoptap Box

Size Over BaseOver Top of Frame

100mm 142 x 114mm 176 x 150mm

Clear Opening Depth

75mm

Tamper resistantlocking lidSlip resistant

pattern

98


Grey Iron Stoptap BoxesProduct Descriptionn Traditional range of stoptap boxes

n For use in pedestrian areas and those subject to light handtraffic




n Fitted with steel hinge pin. A brass hinge pin can be suppliedas an optional extra

n Locking versions are fitted with turnbuckle locksmanufactured from non-corrodible brass


n Prising slot is also included for easy opening


n *Can be supplied with locking lids as an optional extra


Product Descriptionn Grade B lockable stoptap box with ductile iron lid


n Ideal for use where there may be the potential for tampering


Special Featuresn Fitted with a tamper resistant locking lid

n The turnbuckle lock is manufactured from non-corrodible brass



n A prising slot is also included for easy opening

n Key to operate lock is available as an optional extra



Pattern Nos. 6413

Size OverBase

ClearOpening

*Hinged 102 x 95mm 152 x 152mm

Lid Depth

76mm

*Hinged 102 x 102mm 152 x 152mm 102mm

Swivel 127mm diameter 180 x 180mm 80mm


Hinged 140 x 114mm 210mm diameter 76mm



Hinged 203 x 190mm 276 x 276mm 76mm


Hinged 267 x 241mm 394 x 394mm 102mm


Pattern No. 6110

Over Top ofFrame (mm)

114 x 114mm

127 x 127mm

147 x 147mm

152 x 152mm

152 x 152mm

152 x 152mm

152 x 152mm

229 x 229mm

229 x 229mm

305 x 305mm

305 x 305mm

Over Top ofFrame (")

(41/2 x 41/2")

(5 x 5")

(53/4 x 53/4")

(6 x 6")

(6 x 6")

(6 x 6")

(6 x 6")

(9 x 9")

(9 x 9")

(12 x 12")

(12 x 12")

Locking Stoptap Box


100mm 142 x 114mm 176 x 150mm

Clear Opening Depth

75mm

Tamper resistantlocking lidSlip resistant

pattern

1110


Cast Iron Surface Boxes for Meter Box ChambersProduct Descriptionn Fit on to most plastic top hats including the Waterfit Plain

Top Hat

n All the patterns are designed and manufactured in the UKand comply with BS5834 Part 2




n Fitted with non-corrodible brass hinge pins

n Lid incorporates a raised pattern to reduce the risk of slipping,and a prising slot

n Supplied complete with an environmentally friendly blackwater based protective coating

n Lockable options and alternative sizes available

n Lids can be supplied with a hole for a touch read pad


Product Description 6150/135 Pattern:n Round spigot fits outside of a 6" nominal bore plastic

guard pipe

6150/150 Pattern:n Round spigot fits inside a 200mm nominal base plastic guard

pipe or outside a 6" nominal bore pipe

6150/180 Pattern:n Round spigot fits outside a 200mm nominal bore plastic

guard pipe

n All patterns are designed and manufactured in the UK andcomply with BS5834 Part 2











Pattern Nos. 6150/135, 6150/150 & 6150/180

Size Over BaseOver Top of

Frame

6153/190 210 x 200mm 272 x 272mm

Lid Depth

75mm

Pattern No. 6153/190

Clear Opening

180mm


Frame

6150/135 170 x 153mm 188 x 188mm

Lid Depth

6150/150 180 x 160mm 200 x 200mm Overall - 90mm

6150/180 220 x 220mm 238 x 238mm Box - 60mm

Clear Opening

135mm

150mm

180mm

Overall - 90mm

Overall - 105mm

Box - 60mm

Box - 60mm

Non-corrodiblebrass hinge pin


1110


Cast Iron Surface Boxes for Meter Box ChambersProduct Descriptionn Fit on to most plastic top hats including the Waterfit Plain

Top Hat

n All the patterns are designed and manufactured in the UKand comply with BS5834 Part 2










Product Description 6150/135 Pattern:n Round spigot fits outside of a 6" nominal bore plastic

guard pipe

6150/150 Pattern:n Round spigot fits inside a 200mm nominal base plastic guard

pipe or outside a 6" nominal bore pipe

6150/180 Pattern:n Round spigot fits outside a 200mm nominal bore plastic

guard pipe

n All patterns are designed and manufactured in the UK andcomply with BS5834 Part 2











Pattern Nos. 6150/135, 6150/150 & 6150/180


Frame

6153/190 210 x 200mm 272 x 272mm

Lid Depth

75mm

Pattern No. 6153/190

Clear Opening

180mm


Frame

6150/135 170 x 153mm 188 x 188mm

Lid Depth

6150/150 180 x 160mm 200 x 200mm Overall - 90mm

6150/180 220 x 220mm 238 x 238mm Box - 60mm

Clear Opening

135mm

150mm

180mm

Overall - 90mm

Overall - 105mm

Box - 60mm

Box - 60mm



1312


Ductile Iron Surface Boxfor Telescopic Spindles

Product Descriptionn Designed specifically for use with telescopic extension

spindles

n BS5834 Grade A, EN124:C250 and D400 grades available





n Four prising slots allow easy clearance of the cover from anydirection in emergencies

n One keyhole provided



n Supplied with an environmentally friendly black waterbased coating


Product Descriptionn Folding manhole lifting tool that has been designed with

manual lifting best practice guidelines in mind

n Unique patented design allows manhole covers to be safelylifted whilst keeping a straight back and reducing the riskof injury

Special Featuresn Lightweight with integral handle for easy carrying

n Four different key heads

n Useable with most types of cover

n Folds down to fit into car boots - ideal for taking on site

n Ductile iron strength

n Painted finish

n The Dudley Treadlift foot lever can be used in conjunctionwith the Hydrafold to help break the manhole cover seal



135 x 135mm 150 x 150mm 275 x 275mm

Clear Opening Depth

225mmFolded fortransportation

Extended foroperation

1

Unique non-rock cover

2

1312


Ductile Iron Surface Boxfor Telescopic Spindles

Product Descriptionn Designed specifically for use with telescopic extension

spindles

n BS5834 Grade A, EN124:C250 and D400 grades available





n Four prising slots allow easy clearance of the cover from anydirection in emergencies

n One keyhole provided



n Supplied with an environmentally friendly black waterbased coating


Product Descriptionn Folding manhole lifting tool that has been designed with

manual lifting best practice guidelines in mind

n Unique patented design allows manhole covers to be safelylifted whilst keeping a straight back and reducing the riskof injury

Special Featuresn Lightweight with integral handle for easy carrying

n Four different key heads

n Useable with most types of cover

n Folds down to fit into car boots - ideal for taking on site

n Ductile iron strength

n Painted finish

n The Dudley Treadlift foot lever can be used in conjunctionwith the Hydrafold to help break the manhole cover seal



135 x 135mm 150 x 150mm 275 x 275mm

Clear Opening Depth

225mmFolded fortransportation

Extended foroperation

1

Unique non-rock cover

2

1514

D a u n t l e s s - Q u a l i t y C a s t i n g s S i n c e 1 9 2 0 D a u n t l e s s - Q u a l i t y C a s t i n g s S i n c e 1 9 2 0

Other Dauntless castings for theutility and construction industriesThe Dauntless range of construction industry castings is the largest in the UK.

In addition to the products detailed on pages 4 - 13 of this catalogue, we manufacture grey and ductile ironbrackets, heating and ventilation products, airbricks, sash weights, floor plates, gratings and drainage products.

A small selection of these are shown below and right. If you cannot find what you are looking for, please contactour sales office on 0121 530 7000. We can also design and engineer bespoke iron castings – please enquire.


PatternDescription

D102

Step Irons Sizes

114mm and 229mmMalleable iron galvanised step irons

PatternDescription

-

Drainage Gratings Sizes

Please enquireA comprehensive range of fulleygrids, gratings and frames andsealing plates

PatternDescription

-

-

-

-

-

-

Linear Drainage Gratings Sizes

123mm x 498mm

123mm x 498mm

123mm x 498mm

123mm x 498mm

123mm x 498mm

123mm x 498mm

Stilletto

Flat straight bar

Forecourt

Decorative

Light duty

Z tread

PatternDescription

D1001

Brackets Sizes

165mm – 305mmTowel rail brackets (shown left)

A wide range of basin, sink andcistern brackets are also available –please enquire

PatternDescription

D1094

D1091

D1093

Decorative Brackets Sizes

161mm and 305mm

140mm and 165mm

140mm and 203mm

Cupid bracket (shown left)

Also available:

Clover

Bramble

PatternDescription

D453

D250

Tidal Flaps and Stoppers Sizes

140mm, 191mmand 267mm

133mm, 184mm,267mm and 330mm

Cast iron galvanised locking stopper

Cast iron galvanised tidal flap

PatternDescription

HD1, HD3HD2M1

LD3, LD4SC1SC2

---

Lifting Tools and Keys Sizes

94mm and 300mm442mm125mm

71mm and 75mm600mm, 750mm and 900mm

600mm, 750mm and 900mm

-530mm630mm

Ductile heavy duty lifting keySteel heavy duty lifting keyDuctile medium duty lifting keyGrey iron light duty lifting keySteel crutch end stopcock keySteel box end stopcock keyTreadlift foot leverHydra lifting tool short handleHydra lifting tool long handle

PatternDescription

323555

Replacement Lids Sizes

225mm x 225mmLocking replacement stoptap box lid

PatternDescription

-

Valve Spindles Sizes

100mm - 1000mmPlease enquire

Valve extension spindles

1514

D a u n t l e s s - Q u a l i t y C a s t i n g s S i n c e 1 9 2 0 D a u n t l e s s - Q u a l i t y C a s t i n g s S i n c e 1 9 2 0

Other Dauntless castings for theutility and construction industriesThe Dauntless range of construction industry castings is the largest in the UK.

In addition to the products detailed on pages 4 - 13 of this catalogue, we manufacture grey and ductile ironbrackets, heating and ventilation products, airbricks, sash weights, floor plates, gratings and drainage products.

A small selection of these are shown below and right. If you cannot find what you are looking for, please contactour sales office on 0121 530 7000. We can also design and engineer bespoke iron castings – please enquire.


PatternDescription

D102

Step Irons Sizes

114mm and 229mmMalleable iron galvanised step irons

PatternDescription

-

Drainage Gratings Sizes

Please enquireA comprehensive range of fulleygrids, gratings and frames andsealing plates

PatternDescription

-

-

-

-

-

-

Linear Drainage Gratings Sizes

123mm x 498mm

123mm x 498mm

123mm x 498mm

123mm x 498mm

123mm x 498mm

123mm x 498mm

Stilletto

Flat straight bar

Forecourt

Decorative

Light duty

Z tread

PatternDescription

D1001

Brackets Sizes

165mm – 305mmTowel rail brackets (shown left)

A wide range of basin, sink andcistern brackets are also available –please enquire

PatternDescription

D1094

D1091

D1093

Decorative Brackets Sizes

161mm and 305mm

140mm and 165mm

140mm and 203mm

Cupid bracket (shown left)

Also available:

Clover

Bramble

PatternDescription

D453

D250

Tidal Flaps and Stoppers Sizes

140mm, 191mmand 267mm

133mm, 184mm,267mm and 330mm

Cast iron galvanised locking stopper

Cast iron galvanised tidal flap

PatternDescription

HD1, HD3HD2M1

LD3, LD4SC1SC2

---

Lifting Tools and Keys Sizes

94mm and 300mm442mm125mm

71mm and 75mm600mm, 750mm and 900mm

600mm, 750mm and 900mm

-530mm630mm

Ductile heavy duty lifting keySteel heavy duty lifting keyDuctile medium duty lifting keyGrey iron light duty lifting keySteel crutch end stopcock keySteel box end stopcock keyTreadlift foot leverHydra lifting tool short handleHydra lifting tool long handle

PatternDescription

323555

Replacement Lids Sizes

225mm x 225mmLocking replacement stoptap box lid

PatternDescription

-

Valve Spindles Sizes

100mm - 1000mmPlease enquire

Valve extension spindles

n We have attained BS EN ISO 14001, the recognised standard for environmental management systems

n We employ best practice and lean manufacturing principles throughout the organisation to maximisemanufacturing efficiency

n We invest heavily in technology designed to reduce our emissions and energy consumption

n We manufacture in the UK and not overseas, helping to reduce the environmental cost and carbonfootprint of transportation

n Our catalogues are printed on recycled paper by local printers

n We recycle our waste paper by shredding it on-site and re-use it for packing purposes

We reserve the right to alter or modify the specification without notice E. & O.E. CISCT 324872

Grey and Ductile IronUtility and ConstructionIndustry Castings

Technical Specifications (EN and Previous National Standards):Minimum Tensile Grey Cast Iron

StrengthN/mm2 Tonf/in2 BS EN BS 1452 BS 1452 DIN 1691 NF ANSI/ASTM

1561:1997 1961 1990 1985 A32:101 A48-831987

20A150 9.7 EN-GJL-150 10 150 GG-15 FGL-150

12 180 25A200 13.0 200 20 200 30A

14 220 35A250 16.2 250 17 250 25 250

40A300 19.4 300 20 300 30 300

45A350 22.7 350 23 350 35 350 50AMinimum Tensile Spheroidal Graphite (Nodular or Ductile) Cast Iron

Strength/Elongation %

N/mm2 Tonf/in2 BS EN BS 2789 BS 2789 DIN 1691 NF ANSI/ASTM1561:1997 1961 1985 1985 A32-201 A536-84

1987350 22.7 EN-GJS-350-22 350/22

24/17 FGS370-17400 25.9 400-18 400/18 GGG-40 400-12

60-40-1860-42-10

420 27.2 27/12 420/12450 29.1 450-10 450/10 65-45-12

70-50-05500 32.4 500-7 32/7 500/7 50 500-7 80-55-06

80-60-0337/2

600 38.8 600-3 600/3 60 600-342/2 100-70-03

700 45.3 700-2 700/2 70 700-247/2

800 51.8 800-2 800/2 80 800-2120-90-02

900 58.3 900-2 900/2

Approximate equivalents only. E. & O.E.

Quality Castings Manufactured in the UK

Documents

Quality Castings Manufactured in the UK - Thomas Dudley Ltd Utility and... · Dauntless - Quality Castings Since 1920 The Complete Manufacturing Solution Ductile iron manhole covers