Upload
others
View
2
Download
0
Embed Size (px)
Citation preview
HRL Technology Group Pty Ltd ABN 89 609 887 327 [email protected] hrl.com.au
Melbourne Level One Unit 4 677 Springvale Road Mulgrave VIC 3170 Phone +61 3 9565 9888 Fax +61 3 9565 9879
Morwell Tramway Road Morwell VIC 3840
Phone +61 3 5132 1500 Fax +61 3 5132 1580
Queensland Unit 2 33-37 Rosedale Street Coopers Plains QLD 4108 Phone +61 7 3423 4300 Fax +61 7 3345 5937
1
Qua
lityan
dExpe
ditin
gServices
hrl:
QualityandExpeditingServicesIndependent,expertservicessupportingthosemanufacturingplantoff-shore
Challenges
LimitedAustralian-basedcapacityformanufacturinghigh-pressurehigh-temperatureequipment–suchasthatrequiredinthermalpowerstationsandprocessingplants–oftenforcestheownersandoperatorsofthoseplantstoturntooverseasmanufacturers.Apotentiallow-costoption–especiallyfromAsian-basedsuppliers–overseasmanufacturingcomeswithchallenges.Suchchallengescaninclude:• confidenceinmanufacturer’sQualityManagement
System,theircapabilitiesandcapacity• understandingofprocurementrequirementsanddesign
specificationstoensurecompliancewithAustralianstandards,andstatutoryandregulatoryrequirements
• plantowner/operator’spresenceduringdesign,manufacturing,packagingandshippingofplant.
Solutionshrl:providesacomprehensiverangeofindependent,specialistservicesthataddressthespecificchallengesAustralian-basedcompaniesfacewhenpurchasinghigh-pressurehigh-temperatureequipmentfromoffshoresuppliers.Thehrl:teamthatprovidestheservicesincludesprofessionalswithcomprehensiveexpertiseinqualityassuranceandcontrol,projectmanagement,mechanicalengineering,metallurgy,materialsandchemicalengineering.Byusingtheexperiencedindependentservicesofferedbyhrl:companiescanmanageandcontrolthequalityoftheplanttheypurchase.Controlcommenceswithverifyingplantdesign,andcontinuesthroughtheprocurementchaintoensurewhatisspecifiedisdeliveredincompliancewithAustralianStandardsandotherstatutoryandregulatoryrequirements.Thecomprehensiverangeofindependentspecialistserviceshrl:providesincludes:
hrl:providesqualityassuranceandexpeditingservices
QualityservicesQualityAssurance:Reviewingofqualityassurancedocumentation,suchas:Qualityplans,inspectionandtestplans,manufacturingdatareports,etcSupplierevaluation:Assessmentofpotentialplantsuppliersincluding:Qualitymanagementsystems,capacityandworkload,resourcesandcapabilities,documentcontrol,materialstraceability,controlofnonconformingproducts,etcQualitycontrol:Providingindependentexpertinspectionsateachcriticalstageincluding:• Preproduction–rawmaterialsorcomponents,
patterns/mould• Production–firstproductsoutofthemanufacturing
processoranyofitsstages• Pre-shipment–quality,wherefinalinspectionservices
arerequired• Loading–ensuringpackaging/loadingplansareadhered
to,andtherightquantityisshipped.
2
ExpeditingservicesIndependentmonitoringandsupervisiontoensurecontractrequirementsaremetincludingspecifiedqualityandschedule.Specificservicesinclude:• reviewingallprojectdocumentation• providingqualityassuranceandotherdocumentation
requiredtomeetquality,regulatoryandstatutorystandards
• monitoring/schedulingworkprogress• overseeingdailyworktoensurespecificationsaremet• assessingdeliveryschedules• preparingprogressreports.
BenefitsByhrl:tosupportthefabricationofplantoff-shore,clientsenjoypeaceofmind.Theyknowtheequipmenttheyreceivewillrepresentcost-effectiveprocurement,attherequiredquality,andbedeliveredonschedule.hrl:engineerssupportclientsthroughtheirinvolvementinverifyingplantdesign,identifyinglocalmaterialsthatmeetAustralianspecifications,determininginspectionsandtestrequirements,verifyingmaterialsandnon-destructivetesting,factoryacceptancetestingandprogressreporting.
CaseStudyManufacturingdry-bottomash-handlingsystemsinChinaAWesternAustralianpowerstationinvolvedhrl:inthedesign,manufactureandsupplyoftwosystemsforsafehandlingofbottomash.Oncetheclientapprovedthesystemdesign,hrl:personnelpreparedaqualityplan–whichincludedinspections,testplans,andmanufacturerdatareports–toensurethatsystemcomponentcompliedwithAustralianStandardsandtheclient’srigorousqualityrequirements.Severalhrl:engineersweredeployedtomanufacturingfacilitiesinChina.Throughplanning,dailysurveillanceandconstantcommunicationtheyidentifiedanymanufacturingissuewiththepotentialtohaveanegativeimpactonproductquality.Thetwounitshrl:deliveredontimemetAustralianStandardsandspecifiedqualityrequirements.
CaseStudyAssessingaChina-basedmanufacturerofcast-steelbogiesAclientwishedtodetermineifaChina-basedmanufacturerofcast-steelbogieshadtheskills,commitmenttoquality,andcapacitytobecomearecommendedsupplier.hrl:wasretainedtoauditthemanufacturer’sQualityManagementSystem,withparticularemphasison:• controlofrecordsanddocumentcontrol• resourcesandcapabilities• abilitytotracematerials• controlofnon-conformingproducts;aswellas• capacityandworkload
Theauditrevealedthemanufacturerhasarobustqualitymanagementsystemwithgooddocumentcontrolandmaterialstraceability.Resourcestrainingrecordsindicatedcapableandskilledpersonnel.CapacityandworkloadweretobediscussedatorderplacementasthemanufacturerhadcommitmentstofulfilorderfromAmerica.Non-conformingproductsareidentified,isolatedandrepairedasperweld-repairprocedure.Weldrepairswerex-rayedtoconfirmquality.Aweldrepairmapwasproduced.Giventheauditresults,hrl:recommendedthattheclientplacethecaststeelbogiesmanufacturerontheirrecommendedsupplierlist.
Contact OrlandoRodriguez
Needmoreinformation?Gotohrl.com.au
Thecompany’sNATAAccreditedLaboratoriesnumberis561.
HRLTechnologyGroup’sISO9001QualityManagementiscertifiedbyBSIundercertificateFS605116
Ó2016HRLTechnologyGroupPtyLtd
V20170430QA1038