QM 0014 MBATQM Project Thesis Roll No 521036989 Final

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    Study of nature and effectiveness of links

    betweenTotal Quality Management and Health &

    Safety Management

    PROJECT REPORT

    Submitted by

    Jeyalal. J

    in partial fulfillment o f the requirement

    for the award of the degree

    Of

    Master of Business Application (MBA)

    IN

    Total Quality Management

    JUNE & 2013

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    STUDENT DECLARATION

    I here by declare that the project report entitled

    Study of nature and effectiveness of links

    betweenTotal Quality Management and Health &

    Safety Management

    Submitted in partial fulfillment of the requirements for the degree of

    Master of Business Application (MBA)

    IN

    Total Quality Management

    To Sikkim-Manipal University, India, is my original work and not submitted for

    the award of any other degree, diploma, fellowship, or any other similar title or

    prizes

    Place: Chennai Name: Jeyalal. J

    Date: 05.06.2013 Reg. No:521036989

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    EXAMINERS CERTIFICATION

    The project report of

    Jeyalal. J

    Study of nature and effectiveness of links

    betweenTotal Quality Management and Health &

    Safety ManagementIs approved and is acceptable in quality and form

    Internal examiner External examiners

    (Name, Qualification & designation) (Name , Qualification)

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    UNIVERSITY STUDY CENTRE CERTIFICATE

    This is to certify that the project report entitled

    Study of nature and effectiveness of linksbetweenTotal Quality Management and Health &

    Safety Management

    Submitted in partial fulfillment of the requirements for the degree of

    Master of Business Application (MBA)

    IN

    Total Quality Managementof

    Sikkim-Manipal university of Health, Medical and technological sciences

    Jeyalal. J

    has worked under my supervision and guidance and that no part of this report

    has been submitted for the award of any other degree, Diploma, Fellowship or

    other similar titles or prizes and that the work has not been published in any

    journal or Magazine.

    (Reg. No: 521036989)

    Certified

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    Acknowledgement

    I would like to thank everybody who has given me support and encouragement

    during this study.

    In particular, I would like to thank Prof.M.Saravanan, MS (IIT - Madras),

    Chennai, India for his assistance and supervision of this work. My Sincere

    thanks goes to the company personnels who responded to the questionaire,

    interview questions. I would also like to acknowledge the valued contribution of

    the personals like Mr. T. Chembian, Director of Glace study center, Chennai

    and their staff who dedicatly given support during my whole MBA journey.

    I would also extend my sincere thanks to Mr. Clement Barnabas, Managing

    Trustee-Shekina, Mr. Bala Subramanian, MD & QA/QC Head, Falcon

    Industrial Testing Laboratory Pvt Ltd, and Mr. Dhamodharan J, MD, Capital

    RE Energy Company Pvt Ltd for their support and encouragement during this

    study. A special gratitude must also be expressed to my wife Meeha and Son

    Nethan for their patience and support.

    Dedicated to

    My Mom, Mrs. Leela.C (Lt) &

    My Dad, Mr. Jeyaseelan. Y (Lt)

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    Synopsis

    In the 2010s many forward looking companies are adopting strategies to

    achieve business excellence and world class performance through the use of

    Total Quality Management (TQM) to develop and support an integrated

    approach to business management. Yet, in the discipline of Health & Safety

    Management (HSM) there is little evidence to suggest that the core principles of

    TQM have been applied to any great extent.

    The overall objective was to understand the nature and effectiveness of the links

    between TQM and HSM and to explore the causes of links where they exist,

    assess their effectiveness. The methodology used was to develop a questionaire

    (against the EQM as a reference) to facilitate data being collected through an

    interview with representatives of companies and analyse the data using affinity

    diagram and quality tree method.

    The overall impression was that TQM principles were applied less to HSM than

    the core business, other than in those businesses where safety was clearly

    recognised and accepted as a critical factor for the overall success of the

    business. This study will form a basis of organisation that wants to integrate its

    TQ principles to its H&S managenment.

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    Table of content

    S.No Topic Page No

    1. Chapter 1- Introduction

    1.1 Quality Concept 10

    1.2 Quality Evolution and the birth of TQM 11

    1.2.1 Inspection 11

    1.2.2 Quality control 12

    1.2.3 Quality assurance 12

    1.2.4 Total Quality Management (TQM) 12

    1.3 Objective of the study 13

    1.4 Methodology 13

    1.4.1 Steps 13

    1.4.2 The Survey InstrumentQuestionnaire 14

    1.4.3 The Interview Process 15

    1.5 Health and Safety Management 15

    1.5.1 Policy 17

    1.5.2 Organising 17

    1.5.3 Planning 17

    1.5.4 Measuring performance 18

    1.5.5 Auditing and reviewing performance 18

    1.6 Conclusion 19

    2 Chapter 2 - Related Studies

    2.1 Existing studies 20

    2.2 Proposed studies 21

    2.3 Advantages of the proposed study 22

    2.4 Limitations of the study 23

    3 Chapter 3 - TQM Techniques and Implications

    3.1 A model for linking TQM with H&S Management 24

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    3.2 The European model for Total Quality Management 26

    3.3 Data Analysis and Structuring 28

    3.3.1 Relational Database 28

    3.3.2 Data Analysis and Structuring 29

    3.4 Safety management and its relationship to quality

    management

    29

    3.4.1 Conflict between safety and quality management 31

    3.4.2 Similarities between safety and quality management 31

    4 Chapter 4 - Planning and Implementation

    4.1 Business Planning and Strategies 33

    4.2 Inferences & Interpretation of the study 34

    4.3 TQM Process 35

    4.4 Reports and Performance Review of the proposedsystem

    41

    5 Chapter 5

    5.1 Conclusion 80

    5.2 Future Work 82

    6 Chapter 6 - Bibliography/ References 83

    List of Tables

    Table No Title Page No

    4.1 Characteristics of TQM according to the EFQM

    Model of Self Assessment.

    37

    4.2 Characteristics of TQM as Perceived by Sample

    companies

    40

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    List of Figure

    Fig No Title Page No

    1.1 Models for TQM The HS(G) 65 Model for H & S

    Management

    16

    3.1 The Journey into Quality 25

    3.2 The Tramline Model of TQ 25

    3.3 Convergences of TQ and HSM 26

    3.4 EFQM - The European Model for Business Excellence 28

    List of Symbols, Abbreviations and Nomenclature

    EFQM - European Foundation for Quality Management

    EQM - European Model for Total Quality Management

    HSM - Health and Safety Management

    HSW Act - Health and Safety at Work Act

    QM - Quality Management

    TQ - Total Quality

    TQM - Total Quality Management

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    1. INTRODUCTION1.1 Quality Concept:The international definition of quality is: the degree to which a set of inherent

    characteristics fulfills requirements. It is meant to distinguish one organization,

    event, product, service, process, person, result, action, or communication from

    one another. Different organizations define quality differently. It can be simply

    and commonly put as delivering the promise so as to ensure customer

    satisfaction.

    Quality is one of the factors which are not negotiable.

    Various Types of Quality

    Quality of Design

    Quality of Product

    Quality of Process

    Quality of Systems

    Quality of Service

    In todays context, the following may be rightly said about quality:

    Quality exists everywhere, and there is less distinction between companies

    than there was some years ago. So better quality is the word of the day.

    Quality increases productivity. Also, it is true that less quality decreases

    productivity as more time and energy is spent in corrective action and

    placating unhappy customers.

    Quality leads to better performance in the market place. Firms having better

    market capitalization will always be having better quality for their products/

    services.

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    Quality means improved business performance.

    The cost of non-quality is high. The corrective measures taken by the

    company for non-quality is high, as in damages paid, legal liabilities for non-

    delivery of promises to customers.

    Customer expects better quality with each passing day.

    Quality is a process and not a programme, and is a way of life.

    1.2 Quality Evolution and the birth of TQM

    During the last two decades or so, simple inspection activities have been

    replaced by quality control, quality assurance has been developed and refined

    and now many companies are working towards TQM. In this progression, four

    discrete stages can be identified:

    1. Inspection

    2. Quality control

    3.

    Quality Assurance

    4. TQM

    The four stages are briefly described for explaining the quality evolution and the

    birth of TQM.

    1.2.1 InspectionUnder a simple inspection based system, one or more characteristics of a

    product, service or activity are examined, measured, tested, or assessed and

    compared with specified requirements to assess conformity with a specification

    or performance standard.

    The system is an after-the-event screening process with no prevention content.

    There is an emphasis on reactive quick-fix corrective actions and the thinking isdepartment based.

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    1.2.2 Quality controlWith quality control, there will have been some development from the basic

    inspection activity in terms of sophistication of methods and systems, self-

    inspection by approved operators, use of information and the tools and

    techniques which are employed.

    While the main mechanism for preventing off-specification products and

    services from being delivered to customers is screening inspection, quality

    control measures lead to greater process control and a lower incidence of non

    conformance.

    1.2.3 Quality assuranceA lasting and continous improvement in quality can only be achieved by

    directing organizational efforts towards planning and preventing problems from

    occurring at source.

    There is a shift in emphasis from mere detection towards prevention of nonconformances.

    1.2.4 Total Quality Management (TQM)TQM involves the application of quality management principles to all aspects of

    the organization, including customers and suppliers, and their integration with

    the key business processes. TQM requires that the principles of qualitymanagement should be applied in every branch and at every level in the

    organization with an emphasis on integration into business practices and a

    balance between technical, managerial and people issues. It is a company-wide

    approach to quality, with improvements undertaken on a continuous basis by

    everyone in the organization. Some other features of TQM are listed below:

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    Individual systems, procedures will require a broadening of outlook and

    skills and an increase in creative activities from those required at the quality

    assurance level.

    The spread of TQM philosophy will also be accompanied by greater

    sophistication in the application of tools and techniques, increases emphasis

    on people, process management, improved training and development and

    greater efforts to eliminate wastage and non-value adding services.

    The process will extend beyond the organization to include partnerships with

    all stakeholders of the business.

    1.3 Objective of the study

    Specific aims of the Study were.

    a. To understand the nature and effectiveness of the links between TQM

    and HSM

    b. To explore the causes of links where they exist, assess their

    effectiveness, the benefits realized and the outcomes achieved.

    a. To catalogue areas of good practice.

    1.4 Methodology

    1.4.1 Steps

    The steps involved were.

    a. Secure a sample of 20- 30 companies known to be using TQ principles in

    the management of their core business.

    b. Develop a questionair to facilitate data being collected through an

    interview with representatives of companies.

    c.

    Carry out the interviewd. Analyse the data and report.

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    Sample Companies.

    a. Data was collected from 24 companies that collectively covered a range

    of industries, sizes and types of organization.

    Industries :

    1. Construction 2. Emergency Services 3. Finance Services

    4. Food Products & and services. 5. Health Care Products and services. 6. Manufacturing

    7. Oil and Chemicals Utilities 8. Transport & Distribution 9. Technology

    b. Sizes and types:

    Family businesses

    Public services and utilities

    Nationally recognized companies

    Global and international organizations.

    Several companies had achieved independent recognition of their use of TQM

    achieve business excellence, e.g. European Quality Award / Dubai Quality

    Mark and ISO.

    1.4.2 The Survey InstrumentQuestionnaire

    Using the detailed criteria for assessment against the EQM as a reference, a

    questionnaire was developed to collect evidence about.

    a) Existing practices in Health and Safety Management within the sample

    companies.

    b) Their overall approach to TQ and where they are in relation to any longer

    term programmes for developing a TQ Philosophy throughout the business.

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    c) The nature of the links between H&S and TQ, if and where they exist, and if

    they do not exist, why not

    1.4.3 The Interview Process

    Interviews were requested with people in the companies involved with both

    Quality Management and Health and Safety Management. Typically, and in the

    majority of companies both the Quality and Manager and the Health and Safety

    Manager were tackled separetly. In a few cases they were joined by a senior

    operations/ line Manager.

    In nearly all cases the interviews were recorded on paper with the agreement of

    those involved. In some cases the companies followed up by forwarding

    documentation such as mission and policy statements, examples of

    management, reports etc.

    Assurance were given that information provided would remain confidential and

    when used to support an analysis and conclusion within the study there would

    be no identity within published reports of the source of that information.

    A transcript of the interview was produced after the event using the notes,

    reference materials as sources of information. The resource constraints of the

    project meant that the information provided could not be validated

    independently beyond the interview. In nearly all cases, however, the

    transcripts were sent to the companies involved for validating factual accuracy.

    1.5 Health and Safety Management

    HEALTH AND SAFETY EXECUTIVE MODEL

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    The Health and Safety Executives model for achieving excellence in the

    management of Health and Safety is presented in HS(G) 65. It identifies 6 inter

    connected key elements, as shown in Figure 1.1

    Within this framework it gives many of the characteristic one would expect

    within a TQ culture.

    a. Policies that are supportive of human resources development.

    b. Minimising loss

    c. A systematic approach

    d. Continuous improvement policies

    e. Supportive organizational cultures.

    Figure 1.1 Models for TQM The HS(G) 65 Model for H & S

    Management

    The key elements of successful health and safety management are set out in

    this summary. Diagram 1 outlines the relationship between them.

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    1.5.1 Policy

    Effective health and safety policies set a clear direction for the organisation

    to follow. They contribute to all aspects of business performance as part of a

    demonstrable commitment to continuous improvement. Responsibilities to

    people and the environment are met in ways which fulfil the spirit and letter of

    the law. Stakeholders expectations in the activity (whether they are

    shareholders, employees, or their representatives, customers or society at large)

    are satisfied. There are cost-effective approaches to preserving and developing

    physical and human resources, which reduce financial losses and liabilities.

    1.5.2 Organising

    An effective management structure and arrangements are in place for

    delivering the policy. All staff are motivated and empowered to work safely

    and to protect their long-term health, not simply to avoid accidents. The

    arrangements are:

    underpinned by effective staff involvement and participation; andn

    sustained by effective communication and the promotion of competence

    which n allows all employees and their representatives to make a

    responsible and informed contribution to the health and safety effort.

    There is a shared common understanding of the organisations vision, values

    and beliefs. A positive health and safety culture is fostered by the visible and

    active leadership of senior managers.

    1.5.3 Planning

    There is a planned and systematic approach to implementing the health

    and safety policy through an effective health and safety management

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    system. The aim is to minimise risks. Risk assessment methods are used to

    decide on priorities and to set objectives for eliminating hazards and reducing

    risks. Wherever possible, risks are eliminated through selection and design of

    facilities, equipment and processes. If risks cannot be eliminated, they are

    minimised by the use of physical controls or, as a last resort, through systems of

    work and personal protective equipment. Performance standards are established

    and used for measuring achievement. Specific actions to promote a positive

    health and safety culture are identified.

    1.5.4 Measuring performance

    Performance is measured against agreed standards to reveal when and

    where improvement is needed. Active self-monitoring reveals how effectively

    the health and safety management system is functioning. This looks at both

    hardware (premises, plant and substances) and software (people, procedures and

    systems) including individual behaviour and performance. If controls fail,

    reactive monitoring discovers why by investigating accidents, ill health or

    incidents which could cause harm or loss. The objectives of active and reactive

    monitoring are:

    to determine the immediate causes of sub-standard performance; andn

    to identify the underlying causes and the implications for the design and n

    operation of the health and safety management system.

    Longer-term objectives are also monitored.

    1.5.5 Auditing and reviewing performance

    The organisation learns from all relevant experience and applies the

    lessons. There is a systematic review of performance based on data from

    monitoring and from independent audits of the whole health and safety

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    management system. These form the basis of self-regulation and of complying

    with sections 2 to 6 of the Health and Safety at Work Act 1974 (HSW Act) and

    other relevant statutory provisions. There is a strong commitment to continuous

    improvement involving the constant development of policies, systems and

    techniques of risk control. Performance is assessed by:

    Internal reference to key performance indicators; and n

    External comparison with the performance of business competitors and

    best n practice, irrespective of employment sector

    Performance is also often recorded in annual reports.

    1.6 Conclusion

    Those who are committed to Total Quality Management (TQM) believe that

    Safety Management is encompassed within their philosophy, along with all

    other types of management. Although there are indeed significant overlaps and

    synergies between safety and quality management, there are also critical

    differences. In fact, there may be considerable conflict between the needs of

    safety management and those of quality management.

    One argument why this is so is that there is strong pressure to limit the scope of

    quality management systems so that the chances of non-compliance and, hence,

    of incurring the penalty of losing accreditation are reduced. If Safety

    Management were seen as an essential component in the achievement of TQM,

    it would be a mandatory part of the accreditation of a quality system whereas, in

    practical quality management, extraneous or difficult areas may in fact be

    ignored. Safety management appears to fall into one or other of these areas, and

    is therefore excluded.

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    Chapter 2 - Related Studies

    2.1 Existing studies

    Quality Management (QM) is an approch to do business that began to gain wide

    acceptance in US and around the world in late 1980s and early 1990s, and was

    originally called total quality management, or TQM. Various individulal

    components of this concept had been used by forward-looking organisations for

    years. However, not until the 1990s were these componets pulled together into a

    cohesive philosophy of how to do business in a competitive global environment.

    The safety and health professional of today is likely to work in an organisation

    that practise the QM philosophy. Consequently, we must understand QM and

    how to appy its principles to the management of an organisations safety and

    health programs.

    In 1991 the Health and Safety Executive (UK) published its guidance document

    successful Health and safety Management as: .. a soruce of reference and

    guide for all those involved in the management system general managers,

    those involved with special health and safety responsibilities and people at the

    very top of organizations.

    The Health and Safety Executive have found little evidence to suggest that the

    application of the core principles of TQM have been applied to the management

    of Health & Safety on any significant scale.

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    2.2 Proposed studies

    Specific aims of the Study were.

    a.To understand the nature and effectiveness of the li nks between TQM andHSM

    The report initially presents a review of the characteristics of TQM as precursor

    to identifying and reporting on specific links between TQM and H&S

    Management evident from the research.

    Definition of Total Quality Management (TQM)

    TQM as defined by the European Foundation for Quality Management (EFQM)

    is:

    The way the organization is managed to achieve business excellence based

    upon fundamental principles, which will include: customer focus, involvement

    and empowerment of people and teams, business process management and

    prevention based systems, continuous improvement.

    European Foundation for Quality Management self assessmnet guidelines for

    Companiesref 1

    Definition of Health and Safety Management (H & S M):

    The scope, definition and understanding of the phrase Health and Safety

    Management are in itself a feature of the study. Traditionally, and to may it has

    related to the management of activities to control the risk of harm to employees

    in the workplace. HS(G) 65 encourages a much wider and holistic perspective

    to satisfy the expectations of shareholders, employees, customers and society

    at large

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    b.To explore the causes of l inks where they exi st, assess their effectiveness,the benefi ts reali zed and the outcomes achieved.

    It then reviews the nature and effectiveness of the links in a style that:

    a. Identifies the nature of the link.

    b. Outlines what would constitute an ideal link.

    The LINK is defined as follows:

    The premise for the research is the there are aspects of the management of

    the core business, which is characterized by the term TQM, that are not yet

    part of the management of Health and Safety. In that context, the term

    link is defined as:

    .. a facet of management that is common to both the core business and

    the management of Health and Safety.

    2.3 Advantages of the proposed study

    The propose study will catalogue areas of good practice.

    Assesses how effective the link was in the sample companies, using examples

    from the study to indicate.

    i. Areas of good practice

    ii. Where positive effort is being applied to building the link, and

    iii. Differences in practice symptomatic of a poor link.

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    2.4 Limitations of the studyThough the study has a numerous advantages, it has some limitations also. A

    detailed analysis is not carried out for

    1. The causes of poor links and the reasons why practices in H & S are

    different to the core business where TQM is the norm, and

    2. The reasons businesses may choose to use TQM in the management of

    Health and Safety.

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    Chapter 3 - TQM Techniques and Implications

    3.1 A model for linking TQM with H&S Management

    The Tramline Model

    The ideal of a journey into Quality weas introduced in chapter 2, such an

    analogy also serves to understand the principles and issues of links between TQ

    and H&S management.

    The ideal would be that the management of H&S is fully integrated into the

    management of the core business. This could mean, for example, that the

    management processes used to control the risk of loss from a safety failure are

    the same as for controlling loss from a product quality failure, e.g. management

    meetings address safety performance alongside other aspects of performances,

    notably those relating to product of service quality. Such a state would be

    essential for achieving maximum scores within the EFQM criteria ofassessment.

    By definition, It H&S is not fully integrated into the normal working patterns of

    the business the core business still has some distance to travel on its journey

    into Total Quality.

    If one can consider that journey to be represented by monorail (Fig 3.1) a

    parallel rail represents a similar journey of improvement in the management of

    H&S (Fig 3.2). The exact sequence of milestones is not important. The

    relevance is that there is a transition involved that will be characterized by a

    number of key changes along the way.

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    Cultural Shift

    Time

    Figure 3.1 The Journey into Quality

    Core Business Management

    Health & Safety Management

    Figure 3.2 The Tramline Model of TQ

    One would expect the milestones to be very similar, i.e. the use of

    systems, use of problem solving tools, adopting core value and

    behaviours etc. but at any moment in time progress within the core

    business may be ahead of the within H&S. Indeed, it is possible that

    System

    Managem

    ent

    ProblemS

    olv

    ing

    ProcessManagem

    ent

    ValuesandBehavio

    urs

    CustomerFo

    cus

    StakeholderFo

    cus

    System

    Manageme

    nt

    ProblemSo

    lving

    ProcessMa

    nagement

    Valuesand

    Behaviours

    CustomerF

    ocus

    Stakeholde

    rFocus

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    H&S is in advance of the core business given a particular set of

    circumstances.

    If the core philosophy of TQ applies then it should only be a matter of

    time before the two are effectively integrated and the tramlines converge

    as Fig.3.3

    Core Business Management

    Health & Safety Management

    Figure 3.3 Convergences of TQ and HSM

    System

    Management

    P

    roblemS

    olving

    Proc

    essManagement

    ValuesandBehaviours

    C

    ustomerFocus

    StakeholderFocus

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    3.2 The European model for Total Quality Management

    1. The data was collected using a questionnaire based upon the key elements

    of the European Model for Total Quality Management (1996) (EQM)

    which is at the core of the European Foundation for Quality Management

    (EFQM) process for self assessment.

    2. The EQM identifies with 9 key aspects of the business. It tells us that.

    Customer satisfaction, People (Employee) Satisfaction and the Impact

    upon Society are achieved through Leadership driving Policy and

    Strategy, People Management, the Management of Resources and

    Processes, leading ultimately to excellence in Business Results.

    3. The model is often presented diagrammatically, as in Figure 1.1 which

    shows how it comprises two categories.

    a) Resultswhat the organization has achieved and is achieving and

    b)Enablers- how the results are being achieved.

    4. In its use for assessing an organisations progress towards business

    excellence relative values are ascribed to each criteria within the model

    up to the maximum shown in Fig.1.1 The points are equally split between

    results and Enables

    5 Documentation produced by the EFQM details what evidence will be

    needed to assess the Organisations ability within each of the 9 key

    elements.

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    Figure 3.4 EFQMThe European Model for Business Excellence

    3.3 Data Analysis and Structuring

    3.3.1 Relational Database

    A relational database was created to analyse the sampled data around the

    following aspects of the brief.

    Good practice in HSE

    Hallmarks/ Characteristics of TQ as quoted by the sample

    companies.

    Interview- Assessment following the interview

    InterviewDesign of Questionnaire

    InterviewUse of Questionnaire

    LinksBarriers to links between HSE and TQM

    Links Benefits & outcomes from links between TQM and

    HSE where they exist.

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    Links Differences between TQ and HSE mgt where

    identifiable in a particular company.

    Links Effective of links between TQM and HSE where they

    exist.

    LinksOverview

    LinksThe nature of the links between TQM & HSE

    PerformancePerformance Measurement.

    PerformancePerformance parameters used in companies

    ProcessesUsed for HSE Management.

    The relational database was popularized with over 600 entries were created

    relating extracts from the transcripts to the issues noted.

    3.3.2 Data Analysis and StructuringData base reports were extracted for each key issue and each company.

    Key words and phrases were extracted from these reports and analysed using a

    TQ tool called affinity diagrams to identify key areas and structure from the

    source date.

    The evidence is presented under headings that have evolved from the

    structuring process. References in the script marked within ( ) identify the

    database entry for traceability and audit.

    3.4 Safety management and its relationship to quality management

    Those who are committed to Total Quality Management (TQM) believe that

    Safety Management is encompassed within their philosophy, along with all

    other types of management. Although there are indeed significant overlaps and

    synergies between safety and quality management, there are also critical

    differences. In fact, there may be considerable conflict between the needs of

    safety management and those of quality management.

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    It has been argued that the common management process of implementing,

    recording, monitoring and controlling of processes is shared by safety

    management and TQM, and therefore safety is fully encompassed by the TQM

    philosophy. At a practical level, however, specific references to safety

    management are rarely made within literature designed for practitioners of

    quality management. If safety were implicit within practical TQM, then it

    would be expected to appear in such texts.

    For example, quality is defined by different authors

    `Conformance to agreed customer requirements' (Crosby)

    `Fitness for purpose or use' (Juran)

    `Totality of features and characteristics of a product or service that

    bear on its ability to satisfy stated or implied needs' BS 4778

    (1987)

    `Total composite product and service characteristics of marketing,

    engineering, manufacture, and maintenance through which the

    product and service in use will meet the expectation by the

    customer' (Feigenbaum)

    In none of these is safety mentioned. Only in the last definition by Feigenbaum

    could safety be implied within the engineering and manufacture terms. Even

    here, however, the last clause emphasises the customer's view and it is unlikelythat a customer for a hard product will place much importance on a supplier's

    internal safety performance except as it impacts on delivery time. Where a

    service is offered there might be more emphasis on safe provision - for example

    a building contractor's performance might be checked, but that is not explicit in

    these classical definitions of quality.

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    One argument why this is so is that there is strong pressure to limit the scope of

    quality management systems so that the chances of non-compliance and, hence,

    of incurring the penalty of losing accreditation are reduced. If Safety

    Management were seen as an essential component in the achievement of TQM,

    it would be a mandatory part of the accreditation of a quality system whereas, in

    practical quality management, extraneous or difficult areas may in fact be

    ignored. Safety management appears to fall into one or other of these areas, and

    is therefore excluded.

    3.4.1 Conflict between safety and quality management

    Practical Total Quality Management is essentially about the product and the

    management of production. As would be expected in a production environment,

    all systems are focused on the needs of the customer in respect of the provision

    of a quality product. As a contrast to this, safety management relates instead to

    the process of operation and the safety of people working within the productionprocess. Often there may actually be conflict between the needs of production

    and the safety of the work force.

    This argument can be framed in terms of the level of acceptable failure of the

    production or safety process and the costs of those failures to the company. It

    revolves around the incentive that drives product quality and safety, the abilityto control both outputs and the question whether they have equal access to funds

    in a commercial environment - the true conflict.

    3.4.2 Similarities between safety and quality management

    For all that has been said on the considerable differences and conflicts between

    safety management and quality management, there is also a great deal of

    cohesion. It has been suggested by the Health and Safety Executive that

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    companies should use the models for quality management upon which to

    develop a structured safety management system and this is good advice. A

    systematic approach to safety management as taken with quality management

    can have many benefits in terms of consistency of approach, avoidance of the

    duplication of resources, and prevention of gaps in treatment of safety issues.

    That last point is of particular importance as it is for any situations where there

    is reliance on the vagaries of human behaviour.

    Here, then, the arguments can be framed in terms of

    i.

    the benefits of a unified, systems approach,

    ii. the synergy that should exist between all forms of good management that

    increases profits,

    iii. the very substantial similarities in administrative techniques employed

    and

    iv. The enthusiasm that can be generated to do a better job.

    A systems based approach implies consistency of approach to many of the

    problems within management and TQM should, if an honest system, encompass

    safety management within its remit. In common, therefore, with other

    management systems there should be mechanisms to set and react to targets and

    respond to non conformances. There should be cost savings arising from

    integration of training and from the same areas that TQM claims to target - losttime, lost production etc.. Finally, the drive for continuous improvement that is

    central to TQM is also very appropriate for safety management.

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    Chapter 4 - Planning and Implementation

    4.1 Business Planning and Strategies

    The terms business is used extensively within the analysis. In that sense it is

    used generically and applies to any type of organization irrespective of its

    commercial standing or mode of operation.

    1. Examples extracted from the interview transcripts and used to support a

    particular analysis are denoted as follows:

    a. Indicates an effective link and exemplifies good practice in the

    management of H&S

    b. Exemplifies an in effective link, in part or in whole, in that

    differences have been identified between the management practices

    in H&S and the core business and attention is needed to remedy the

    differences between the core business process that prevails and the

    process being adopted for H&S.

    Chapter 2 and 3 presented a review of the general characteristic of TQM, both

    in established published models and as viewed collectively by the sample

    companies.

    This section reviews the nature of specific links between H&S management and

    TQM as identified within the project and where such links do exist how

    effective they were in the sample companies.

    The basic aim is to show how, in general terms, businesses apply the elements

    of TQM to the management of H & S relative to other aspects of their business

    that are more obviously associated with their core supply chain processes

    aligned to their paying customers.

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    In doing so, the analysis will identify where links are strong and effective and

    where there are areas for improvement.

    4.2 Inferences & Interpretation of the study

    For each identified link, the following information is presented.

    a) The nature of the linkwhat is the specific characteristic of TQM

    being included under the heading.

    b) The idealwhat one might expect to see if H&S is an integral partof an overall TQM programme, using the review outlined in

    Section 2 as a benchmark.

    c) an assessment of the effectiveness of the link by reference to how

    practices in the management of H&S compared to the ideal, and

    how specific practices compare at each and of the link i.e. to

    establish that what is happening in the core business is also

    happening in H&S, accepting that the corer business itself may be

    short of achieving the ideal in TQM.

    d) Examples from interview transcripts identifying good practice

    where the links are known to be effective, differences where the

    links are known to be ineffective to some degree.

    If a link is deemed to be effective then the practice and approach to the specific

    attributed of TQ identified under nature of the link would be the same, or

    nearly the same for H&S as it is for the remainder of the core business. If it was

    ineffective then there would be identifiable difference.

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    4.3 TQM Process

    The review is presented under the following headings and sub headings derived

    from TQM process of the European model

    a) Policy and strategy

    Continuous improvement Prevention Stakeholders

    b) People Management and Organization

    Learning Teams and Team working

    Employment Values and Behaviours

    Recognition Communications

    Participation and involvement Organisational Relationships

    c) Planning & implementation

    Business Planning Strategy

    Goals and Targets Process Management

    d) Measuring performance

    Performance Measurement

    e) Audit and review

    Audit Analysis and Review

    Characteristics of TQM according to the EFQM Model of Self Assessment.is

    presented in table 4.1 and the quality tree of relationships is presented in Table

    4.2.

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    Empowerment

    effective communication, vertically and laterally

    Processes The management of all value adding

    activities Within the organization. How

    processes are identified Reviewed and if

    necessary revised to ensure Continous

    improvement of the organizations

    Activities.

    identification and management of critical processes

    Standards of operation established by reference to

    stakeholders.

    Challenging targets for improvement set by bench

    marking and review of past experience.

    Performance is monitored

    Creativity in the process design and improvement

    Process changes are controlled.

    Resources The management, utilization and

    preservation of Resources. How the

    organisations resources are Effectively

    deployed in support of policy and strategy.

    financial risk is managed

    Access to appropriate and relevant information to do

    the job.

    Supplier relationships align with policy and strategy

    Optimum use of assets.

    Minimising waste

    minimizing environmental impact

    technology is exploited and harnessed in support ofprocess improvement.

    Table 4.1 Characteri stics of TQM according to the EFQM Model of Self Assessment.

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    Key Area

    RESULTS

    CHARACTERISTIC OF TQ WITHIN THE KEY AREA

    Use of key performance indicators to measure the performance Of the business as perceived and

    experienced from a stakeholdersperspection.

    People Satisfaction What the organization is achieving in

    relations to the Satisfaction of its people.

    measurement of employee perceiption through the

    use of A variety of techniques that include focus

    groups, employee surveys suggestion schemes etc.Customer

    Satisfaction

    What the organization is achieving in

    relation to its external customers.

    Measuremen of the customers perceptions of

    service

    Use of secondary indicators or service like warranty

    Payments, delivery performance, corrective actions

    arising from complaints etc.

    Impact on Society What the organization is achieving in

    satisfying the needs and expectations of the

    community at large. This includes the

    perceptions of the organizations Approach

    to the quality of life, the environment and

    To the preservation of global resources andthe Organisations own internal measures.

    Measurement of the communitys perceptions of the

    Activity of the business.

    Assessing the degree of involvement in the local

    community.

    Monitoring waste.

    Monitoring sources of community risk, e.g. pollutionHazards, noise, smell.

    Monitoring enforcement notices applied by

    regulators.

    Business Results What the organization is achieving in Monitoring of P & L Account items (Sales, margins,

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    relation to its planned business objectives

    and in satisfying the needs And

    expectations of every one with a financial

    interest Or stake in the organization.

    net profit)

    Monitoring of Balance sheet Account items (total

    assets, Working capital, share holder funds.

    Focus on Credit Ratings as a potential measure of

    success.

    measuring improvements in long term shareholder

    value.

    Table 4.1 (cont) Characteristics of TQM according to the EFQM Model of Self Assessment.

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    Table 4.2 Characteristics of TQM as Perceived by Sample Company

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    4.4 Reports and Performance Review of the proposed system

    The review is presented under the following headings and sub headings derivedfrom TQM process of the European model

    4.4.1 POLICY & STRATEGY

    4.4.1.1 Stakeholder

    NATURE OF LINK

    Identification of the needs and expectations of all Stakeholders

    IDEAL

    The TQ ideal requires business managers to identify with the needs and

    expectations of all Stakeholders in the business, and then to align the business to

    fulfill those needs and expectations in the most effective way.

    Within this context Stakeholders could include:

    Customers Employees

    Suppliers Investors

    Neighbours Regulators

    Typically, Stakeholders needs are translated into mission statements, policystatements, and business goals etc which are then deployed into the business to

    fulfill those needs. Ideally, they are prioritized in a way that reflects their

    relative importance to the business as a whole.

    It is inevitable that some of the needs of Stekeholders will relate to matters of

    H&S for example

    customer require

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    o Products that are safe to use or consume

    o continuity of supply for example to secure the safety of their

    own products and services and their associated supply chains.

    Employees require:

    o a safe place to work

    o continuity of employment that could be threatened by poor

    performance in H&S

    Suppliers require

    o their reputation for the supply of safe products and service to be

    protected.

    o their personnel to be protected from injury and loss when

    making deliveries

    Investors require

    o no direct financial loss e.g. loss of assets, litigation, arising from

    unsafe acts

    o

    ethical behaviour from the businesses in whom they choose to

    invest.

    The ideal, therefore, is a holistic approach that ensures that ALL relevant needs

    of ALL Stakeholders are recognized and included within the administration of

    the business, which by definition will incorporate all those relating to H&S.

    EFFECTIVENSS OF THE LINK

    Effectiveness can be assessed by the degree to which:

    a) The H&S needs of all Stekeholders are incorporated alongside

    other Stakeholder needs and interests in core business

    documentation, such as mission statements, corporate goals,

    statements of values and behaviours and other such publications

    used to focus the activity of the business.

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    b) The need to relate to all Stakeholders is

    reflected in the management systems used within the business,

    and

    Recognized and accepted by those interviewed.

    In only a very few businesses was there evidence within their strategic

    documentation, their management, system and the projection given by those

    being interviewed, that the business identified clearly with the H&S needs of all

    major stakeholders.

    There is a holistic view of quality across the safety interests of all Stakeholders,

    Five stakeholders were identified. These were the Shareholders, the supplier, the

    customer, the community and the employee (51)

    There is evidence of relevant methods of surveying opinion and attempts to ensure

    that the needs of all Stakeholder groups are represented (359)

    In a very small number of businesses, where the obligatory H&S Policy

    Statement was the principal documentation, there was a strong impression that

    the subject of H&S was associated primarily or only with Occupational H&S.

    Where management systems are effective in deploying the policies and

    strategies of the businesses, the process of performance measurement is used to

    determine how well stakeholders needs are being satisfied through the use of

    satisfaction surveys.

    It was only in a small minority of organizations that such evaluation systems

    existed for all the Stakeholders that were included in the formulation of mission

    and strategy,

    a)

    satisfaction surveys were usually limited to Employees and Customers

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    b) Employee satisfaction surveys usually included reference to H&S

    c) A small number of companies surveyed the local community.

    DIFFERENCES:

    Although it was common to find that businesses identified clearly with the

    product, service and financial needs of a significant number of Stakeholders

    incore business documentation, it was significantly less likely that the H&S

    needs of any or all of those Stakeholders would be included.

    There was no evidence of the inclusion of safety in the development of mission

    and value statements, nor of any statement of supporting management practices or

    management behaviuours that model the business value (330\9)

    H&S needs were often implied, particularly, where the nature of the business

    suggested that safety may not be perceived as Critical Success Factor. The

    needs of investors and other Stakeholders, for example, were usually implied

    within more generic statements relating to finance and or legislation.

    The company has statement of mission and values which are widely publicized

    and circulated Employee, Customer and Shareholder interests are reflected in

    these statements. There are no explicit references to H&S (341)

    SUMMARY

    The degree to which organizations identified with the H&S needs of

    all Stakeholders varied significantly across the sample.

    It was most common for organization to identify with the needs of

    Customers and Employees in the form of product Safety and

    Occupational Health & Safety. Also, in some businesses, the needs of

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    the Community were recognized and included in addition to or in

    preference to those of the customer.

    There was a greater identity with the H&S needs of Stakeholders

    when H&S was specifically stated or implied as a Critical success

    Factor in achieving the business mission.

    Only in minority of cases did the businesses have the same degree of

    identity with Stakeholders in assessing the quality of service delivered

    at the output to the business as it did when it was determining

    mission, goals etc at the input.

    4.4.1.2 Prevention

    NATURE OF THE LINK

    An approach that aims to prevent loss

    IDEAL

    Prevention is a core principle of TQ. It seeks to maximize Stakeholder

    satisfaction by eliminating all losses, in whatever way they may arise. It

    requires a culture that no longer believes it is satisfactory to react to an event

    that is the cause of loss, rather a belief that the event should not have happened

    in the first place.

    The Ideal is:

    a) an approach that anticipates the possibility of an incident or failure

    occurring and seeks to control the associated risk within acceptable

    limits, and

    b) the deployment of processes to ensure such an approach is adopted

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    c) a culture that seeks to prevent any losses and adopts a preventative

    approach equally in all facets of the business.

    EFFECTIVENESS OF THE LINK:

    Effectiveness is indicated by:

    a) the degree to which the value for prevention is shared across the

    various facets of the business, and

    b) The degree to which a preventative approach to the management of

    H&S is evident from the processes used and initiatives being carried out

    within the business,

    Prevention featured strongly as a core value within TQ programmes in only

    about 30% of the sample organizations. The emphasis was predominantly onthe value for continuous improvement.

    DIFFERENCES

    In a small number of organization the approach to H&S was reactive in the

    extreme, even though evidence of achievements in applying TQ to themanagement of the core business were on display, e.g. ISO 900 certification and

    industry awards.

    The approach is very much about day to day problem solving (70)

    The evidence indicates a reactive rather than proactive and preventative approach

    to the management of H&S eg. Risk assessments after an event as distinct from

    proactive and targeted risk assessments as a driver to improve performance

    (490).

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    Act on what you identify as opportunities for you to improve next

    time, this is the essence of the Continuous improvement process.

    The improvement cycle is stimulated by a variety of performance measurement

    processes that include.

    Process measurement

    Self assessment

    Benchmarking

    Performance appraised

    The ideal would be that all processes and activities associated with the H&S

    Management System are subject to the PDCA cycle

    EFFECTIVENESS OF THE LINK

    Effectiveness is indicated by the degree to which the core philosophy of

    Continuous improvement is recognized and applied to

    a) The improvement of corer business processes to reduce the

    incidence of H&S loss arising from failures in those processes.

    b) Improving the effectiveness of the H&S management and TQM

    processes being used to effect improvements.

    Continuous improvement featured strongly as a value within core TQ

    programmes in approximately 75% of the sample organizations.

    Evidence indicates that many of those businesses use the Continuous,

    Improvement cycle to reduce H&S losses arising from failures in core business

    processes.

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    DIFFERENCES

    There were two main areas of difference in the way sample business deployed

    continuous improvement in H&S compared to other aspects of the business

    .

    a) Measures and to stimulate improvement in H&S performance in

    the majority of businesses are typically reactive in nature. i.e. they

    measure losses that are in themselves the result of a failure. There

    was limited identity with input and in-process measures which

    would be more commonly used in core process improvement.

    b) The use of Quality tools and techniques to analyze H&S

    performance date to establish root causes and effect improvements

    in H&S processes was evident only in a small minority of

    businesses.

    Application to functional H&S processes is less advanced. For example,processes themselves have been identified but not mapped in the conventional

    sense of process flow. Internal measures have not been identified (524)

    SUMMARY

    Continuous improvement featured strongly within core TQ programmes in

    approximately 75% of the sample organizations.

    Within those organisations it is reasonably common for Continuous

    improvement to be used to improve the H&S aspects of corer business

    processes but it is much less common for it to be used to improve the basic

    H&S management processes.

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    The majority of businesses tend to use predominantly measures of loss to

    stimulate improvement activity.

    Quality tools and improvement techniques are used to analyse H&S

    performance date only in minority of companies and much less frequently

    than in other parts of the business.

    4.4.2 PEOPLE MANAGEMENT AND ORGANISATION

    4.4.2.1 Learning

    NATURE OF THE LINK

    The ability to support individual, team and organizational learning

    IDEAL

    From the TQ perspective, learning skills are essential to supporting a

    philosophy and culture of prevention and continuous improvement.

    The ideal is:

    a) An environment that supports people

    taking responsibility for their own learning

    learning directly from a combination of training and experience,and

    Progressing without fear of reprisal in the event of reality not

    working out Quite as planned.

    EFFECTIVENESS OF THE LINK

    Effectiveness is indicated by the degree to which,

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    a) The organization supports an overall learning culture and it how it

    is relates that culture to H&S matters compared to other aspects of

    the business.

    b) Processes used to identify training and development needs for H&S

    are common to other areas of the business.

    c) Learning acquired on the road to Quality, i.e. under the banner of

    the TQM programme, is applied to the management of H&S.

    d) Nature and extent of training relative to the perceived importance

    of H&S to the business.

    DIFFERENCES

    There was some evidence to suggest that H&S has lower priority for training

    and development in some businesses than training in other facets of TQM being

    applied to core processes.

    In a significant number of businesses there was limited transfer of learningacquired on TQM programmes into the management of H&S, specifically in sue

    of quality tools and techniques to effect improvements. e.g. Process mapping,

    cause-effect analysis, quality trees etc. These tools were not being applied to

    H&S to any great extent or anything like the extent applied elsewhere in the

    business. This occurred even in some of the businesses where there was an

    overall learning culture underpinning their TQM development programme.

    SUMMARY

    An overall learning culture prevailed only in a minority of businesses.

    The main vehicle for learning about H&S was through training events

    with much less emphasis on coaching and experiential learning.

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    There was limited transfer of learning acquired through TQ

    development programmes into the management of H&S, specifically

    in the use of Quality tools and techniques to effect improvement.

    In some business, H&S has a lower priority for training than other

    aspects of the business.

    4.4.2.2 Empowerment

    NATURE OF THE LINK

    The enabling of individuals to take responsibility for their work and to effect

    changes within a positive framework of accountability and support.

    IDEAL

    The ideal is where individuals believe, feel and demonstrate that

    a) They have authority, resources and competence to effect

    improvements within prescribed limits of expenditure and procedural

    control

    b) They are responsible and accountable to the business and their

    colleagues for

    o the stewardship of assets and use of resources within their control

    o the results achieved from the management of those resources and

    o

    the consequences of their actions and behaviours.

    In return, the organization supports and encourages the individual through

    effective management and leadership, e.g. by providing appropriate resources

    and recognizing effort and achievement (ref. section Error reference source not

    found) At the same time, however, it holdes people accountable for not

    performance.

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    In terms of H&S management

    a) Individuals can take immediate action to stop an unsafe act without

    fear of retribution

    b) New ideas for improvement in H&S performance can flow freely

    from conception to reality within defined parameters.

    c) People are aware of the consequences of carrying out an unsafe act

    EFFECTIVENESS OF THE LINE

    Effectiveness is indicated by

    a) the degree to which individual s declare that they feel empowered

    to effect changes to improve H&S performance compared to other

    facets of the business.

    b) The degree of support evident from the business to enable idealsfor improvement in H&S performance to be progressed compared

    to non H&S issues:

    c) Evidence of changes having been made within the spirit of

    empowerment.

    Only in a minority of businesses did empowerment feature as a comer stone oftheir core TQM strategy. In such businesses:

    a) There were initiatives demonstrating empowerment being applied

    to the management of H&S

    b) Those interviewed projected a feeling of empowerment and

    c) There tended to be greater willingness to accept personal

    responsibility for safety.

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    The companys vision states a clear intent to develop its people and empower

    them to get on with the job within a sense of ownership and enterprise

    throughout the company (162)

    We want empowered employees, people who will make decisions for

    themselves, who will act responsibly and who will be given the skills to

    undertake safe working practices (552)

    Safety improvement groups at each location are specifically empowered to

    identify problems and to come up with solutions. Local accidents are analysed

    with a view to eradicating the cause (348)

    The remainder, a small minority, did not identify with empowerment inprinciple or practice

    DIFFERECES

    In businesses that did not have empowerment at the core of their TQM strategy.

    a) Empowerment tended to be very variable in the core business with

    its application to H&S being equally varied.

    b) Specific examples of empowerment applied to H&S management

    were hard to find.

    c) Some demonstrated an approach to H&S management more along

    the lines of enforcement than empowerment.

    d) Managers have a clear responsibility for H & S performance

    through key measures and targets. Ownership below that level is

    not evidently being transmitted.

    SUMMARY

    Empowerment featured as a core element of the TQM strategy in only

    a minority of the businesses where, in general terms, it was applied as

    much to H&S management as any other facet of the business.

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    Effective deployment of a policy of empowerment resulted in a greater

    willingness within employees to take personal responsibility for

    safety.

    Most businesses tended to derive a culture of empowerment indirectly

    and as a consequence of other initiatives. Evidence of an empowered

    approach to the management of H & S tended to be random and sparse

    and without any direct and obvious link to what was happening in the

    core business.

    4.4.2.3 Recognition

    NATURE OF THE LINK

    Recognition of effort by individuals, teams, departments and other groups that

    results in an improvement in performance

    IDEAL

    The ideal is that any effort resulting in an improvement is recognized and

    rewarded in a way consistent with the nature and scale of the achievement.

    H & S achievements would be recognized in exactly the same way as any other

    achievements, i.e. there are no separate working arrangements or practices todifferentiate H & S from any other facet of the business.

    SUMMARY

    Approaches to the use of recognition techniques and the links

    between core TQM programmes and H & S management were

    diverse Such links were effective in only about 35 40 % of

    businesses.

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    H & S was not part of performance related remuneration schemes.

    The achievements of external stakeholders in respect to H&S were

    hardly ever recognized.

    4.4.2.4 Participation and Involvement.

    NATURE OF THE LINK

    The participation and involvement of everyone in continuously improving

    performance.

    IDEAL

    The Ideal is that:

    a. those who are affected by or have a potential to effect an improvement in

    H & S performance are actively involved in determining what to do and

    how to effect the change for the better.

    b. the involvement extends across all aspects of the management of H & S.

    EFFECTIVENESS OF THE LINK

    Effectiveness is determined by:

    a. the degree to which stakeholders in a situation are actively

    involved in improvement activities, notably managers, functional

    specialists and workforce.b. the frequency processes based upon participation and involvement

    are used to address H & S issues compared to other issues in the

    business.

    In general terms there was lots of examples of positive involvement in the

    management of H &S, particularly on the front line. Even those businesses

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    less advanced in their integration of H & S with TQM could demonstrate some

    level of participation and involvement.

    Approximately 40 50% of businesses demonstrated a high value for

    participation and involvement, and effectively deployed that value to improve H

    & S performance to an extent comparable to other areas of he business.

    In approximately 20 30 % of businesses the deployment into H&S

    management was less proactive than elsewhere. For example, a Quality

    improvement Team would be set up to address another issue and H &S matters

    would be picked up along the way.

    DIFFERENCES

    The most prominent difference was in the level of involvement of executives in

    H & S management compared to their interest and involvement other matters.

    Where the level of executive involvement was limited, the overall integration ofH & S into core management processes was weak.

    Quality principles have been applied formally in the concept and

    preparation of a safety management system. Top management

    involvement is not in evidence and there are no clear indications that aquality approach will continue to be used to drive safety improvement

    processes, standards and awareness.

    There were several examples of customers, suppliers and employees all

    participating in improvement processes. In the bulk of the businesses, however,

    participation and involvement in H &S matters tended to be limited to those

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    employed within the business with little, if any, identity with external stake

    holders.

    There is little evidence of involvement in the promotion of H & S issues

    beyond the site boundary, either with suppliers and customers or the

    world at large.

    SUMMARY

    Involvement was a feature of many TQM programmes and in

    approximately half the businesses sampled it was effectively

    deployed to improve H & S performance to an extent comparable

    to other areas of the business.

    The most striking difference was at executive level where the

    degree of executive involvement in H & S management coulddiffer dramatically from their involvement and interest in other

    matters.

    External stakeholders were rarely involved in processes seeking to

    improve H & S performance.

    It is not uncommon to find that the H & S function was not directly

    involved in routine improvement activity.

    4.4.2.5 Teams and Team Working

    NATURE OF THE LINK.

    The use of teams as an effective technique for enabling involvement and

    ownership of issues particularly those requiring some form of performance

    improvement.

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    IDEAL

    The ideals is that

    a. multi-disciplinary teams are formed to cover a wide range of

    organisational and development matters.. e.g. target setting,

    developing systems and procedures, analyzing root causes,

    identifying opportunities for improvement labels such as Quality

    Improvement Teams. Quality Circles, Safety Circles, may be used

    but fundamentally they comprise people from different

    backgrounds of experience and knowledge.

    b. Such teams are deployed routinely in addressing H & S matters and

    improving H & S performance.

    c. Those involved have a stake in the issues being addressed.

    d. those who have a stake in the issues being addressed are directly or

    indirectly involved in the activities of the team.

    EFFECTIVENESS OF THE LINK

    Effectiveness is determined bya. The quality and diversity of skills that are brought together within

    the multi disciplinary teams.

    b. the frequency teams are deployed to address H & S issues

    compared to other issues in the business.

    Teams were used in the management of H & S mainly to carry out risk

    assessment and audit, and to a lesser extent for problem solving in the form of

    Quality Improvement Teams.

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    In business where teams were used as the basis for organizing work H & S

    issues tended to get addressed effectively and routinely within the normal

    business of those teams.

    In approximately 50-60% of businesses it was the norm to use teams to organize

    work and to effect improvements through the use of multi disciplinary teams.

    In such cases their use in H & S management was not significantly different to

    elsewhere in the business.

    In one business where TQ was being applied effectively to the management H

    & S, the term improvement Teams was used for multi-disciplinary problem

    solving teams, as distinct from the term Quality Improvement Teams that is

    characteristic of many businesses. Such improvement Teams operated across

    all types of problem irrespective of function.

    In about 25 30% of businesses the frequency Quality Improvement Teams

    were used to address H & S issues was noticeably less than elsewhere.

    In less than 10% of businesses there was no specific reference to the use of

    teams as techniques for involving people or for facilitating any improvements

    within their TQM programme.

    DIFFERENCES

    The membership of multi disciplinary team and therefore the extent of

    involvement could vary.

    In the small number of businesses where multi disciplinary teams were the core

    element of work on the factory floor and safety issues would be identified and

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    addressed routinely by those teams, as noted above, the overall process of H &S

    management still tended to be functionally organized.

    Where H & S problems are not approached through team work in the same way

    as other problems, it was noted in one company that it was because of

    perceptions like

    a. If it is not bust do not fix it and

    b. setting up a team takes time and with safety there is a perceived urgency

    for results.

    SUMMARY

    Teams were used in H & S mainly for risk assessments and audits, and

    to a lesser extent for problem solving.

    In 50 60 % of businesses it was the norm to use teams to organize

    work and to effect improvement. In such cases their use in H & S

    management was not significantly different to elsewhere in the

    business.

    Multi-disciplinary teams do not always include the H & S specialists

    even when safety issues are being addressed.

    The process of H & S management still tends to be functionally

    organized, even where teamwork is the norm for work organization.

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    4.4.2.6 Values and Behaviors

    NATURE OF THE LINK

    Defining and deploying throughout the business core values and behaviours that

    aligns with organization goals.

    IDEAL

    Statements of value and behaviours are a central feature of those business

    relatively advanced in the principles of TQM. They define how the company

    wants to be seen by its. Stakeholders and specifically for those within the

    business, define what is expected from them in the way they go about their

    works.

    An ideal would be:

    a) A declaration of company values and behaviours which include

    those specifically aimed at encouraging the achievement ofH&S goals.

    b) Statements of values and behaviours relating to H&S goals are

    documented and communicated along side other aimed at all

    other aspects of the business.

    c) Thgose values and behaviours are visible within all activities

    within the business.

    EFFECTIVENESS OF THE LINK

    Effectiveness is determined by:

    a) The degree to which values and behaviours aimed at improving

    H&S performance are documented alongside others values and

    behaviours within strategic literature.

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    b) The extent to which managers at all levels lead by example in

    adopting those behaviours themselves and

    encourage others to do so.

    Many businesses identified strongly in Principle with the link between values

    and behaviours and performance in H&S

    o Proactive safety behaviour through adopting the principles of good safety

    management (160)

    The company has a broadsheet of business values and behaviours whichmanagers are expected to incorporate into their daily management

    activity. They are presented under the following headings.

    Trust Customers and Suppliers

    Environment Care and Development of the Individual

    Teamwork H&S

    There are published lists of guiding principles within the factory documentation that relate

    to desired behaviours, including for example,

    We will minimize the risk of injury to our people

    We will operate within the law

    We will strive for a culture of continuous improvement

    We will communicate to/ with our people regularly and openly and honestly(121)

    It was more common to find statements of values and behaviours incorporated

    into the obligatory H&S policy Statement or H&S Manual than fundamental

    strategic business documents. This tended to be symptomatic of a functional

    approach to H&S

    The HSE Policy defines 6 rules of behaviuour

    - Work safely keep work area clean and tidy

    -Know the rules and obey them

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    - Wear protective clothing

    - Report all accidents and near misses(121)

    There was very little evidence of any measurement systems being used tomonitor deployment of such corporate behaviours or of people being held

    accountable for such deployment.

    Positive safety behaviour was not dependent upon having corporate statements

    of values and behaviours, as demonstrated in a long standing family business

    where such values and behaviours were inherent and practiced.

    Similarly in a handful of corporate businesses effective leadership by senior

    managers was influential in creating a culture of positive safety

    behaviour. This was only really effective when reinforced by the

    executives at the top of the business.

    The adoption of principles of behavioural safety(189)

    DIFFERENCES:

    There were no fundamental differences observed between the approach to H&S

    management and the approach adopted to the other aspects of the business.

    SUMMARY:

    Many businesses identified strongly in principle with the link between

    values and behaviours and performance in H&S.

    A minority of businesses had published values and behaviours

    relating to H&S alongside those that underpinned other business goals

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    Most businesses who published values and behaviours incorporated

    them in the statutory H&S Police or H&S manual.

    There was little evidence of measurement systems or accountability in

    the deployment of published values and behaviours.

    In an isolated examples of a family business, positive safety

    behaviours were evident without statements of values and behaviours

    having been published they were inherent in the culture.

    4.4.2.7 Communication

    NATURE OF THE LINK

    The means by which information is assimilated into, distributed within and

    communicated outside the business.

    IDEAL

    The ideal is that:

    a) Critical information is identified, captured and disseminated to the

    right people at the right time.

    b) There is a strategy for communication and a variety of techniques and

    processes deployed to encourages and support routine vertical an d

    lateral two way communication throughout the organization.

    SUMMARY:

    In approximately 20-30% of businesses there was evidence of an overall

    communications strategy that effectively integrated and incorporated

    H&S.

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    In an additional 30-40% of businesses positive efforts were being made to

    improve communication about H&S and to integrate with other aspects of

    the business.

    In approximately 20-30% of businesses the communication of H&S

    matters was in some way handled differently to equivalent matters about

    core business activity. Such differences related to style of

    communication, prominence of H&S alongside other matters, who

    initiates the communication etc.

    Shortfalls in the adequacy of H&S information were more likely to be

    experienced by managers than front lines employees.

    4.4.2.8 Organisational Relationship

    NATURE OF THE LINK

    1. The definition and understanding of individual roles and responsibilitiesand the way they inter-relate within the business to fulfill organizational

    goals.

    IDEAL

    The ideal is that

    a) Everyone understands and works within clearly defined sets of

    roles and responsibilities for all aspects of their work.

    b) Roles and responsibility as defined are mutally supportive in

    achieving corporate goals.

    In respect of H&S management

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    a) It is recognized and accepted that everyone has a responsibility for

    H&S in the same way as they do for Quality.

    b) Responsibility for achieving H&S goals is recognized and accepted

    as fundamentally that of line management and the role of the H&S

    Manager is primarily that of an internal consultant providing expert

    guidance and support to the H&S management improvement

    process.

    c) A board member is responsible for H&S policy development and

    deployment

    SUMMARY

    All businesses have defined responsibilities for H&S management in

    some way, mostly in functional documents such as the H&S Manual. A

    few had combined such information with other information about process

    or individual responsibilities

    Product safety, environmental safety and occupational H&S tend to

    organized independently in some companies. In most businesses product

    safety was dealt with in a fundamentally different way than occupational

    and environmental H&S.

    Whilst it was clear that all individuals were informed of their

    responsibilities in some form, there were wide variations in the degree to

    which those individuals were reported to accept and demonstrate thoseresponsibilities.

    There were some examples where management practice was inconsistent

    with their underlying principles for the organization of H&S

    Management.

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    4.4.3 PLANNING AND IMPLEMENTATION

    4.4.3.1 Business Planning

    NATURE OF THE LINK

    The ways in which Stakeholder needs and expectations are identified and then

    met through the procurement and deployment of resources.

    IDEAL:

    The ideals that

    a) All relevant Stakeholder needs and expectations are identified,

    prioritized using common processes.

    b) Stakeholder needs are translated into business goals and targets and

    documented in mission statements, policies, corporate, objectives,

    critical success factors, values and behaviours statements etc.

    EFFECTIVENESS OF THE LINKEffectiveness can be assessed by the degree to which

    c) Stakeholder needs in respect of H&S have been identified, and

    documented using the same processes for other needs.

    d) Documents communicate H&S matters alongside other matters,

    e)

    Resources for H&S are identified and deployed using processescommon to other aspects of the business.

    2. It was evident in only a small number of business that Stakeholder needs

    in respect of H&S were identified, prioritized and documented using the

    same processes as for other needs.

    DIFFERENCES:

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    In the majority of businesses there was little evidence to suggest that th H&S

    needs of Stakeholders were identified and prioritised using similar processes to

    those used for other aspects of need, e.g. in terms of product and service quality.

    Such needs were often implied or were not even evident in the strategic

    documentation used to direct and focus the activity of the business.

    In the majority of businesses, there was little evidence to indicate that business

    planning documents effectively integrated H&S alongside other aspects of the

    business.

    SUMMARY

    Nearly all businesses incorporated H&S into those core business

    management processes set up to ensure that resources are deployed to

    realize business goals e.g. budgeting and investment appraisal.

    It was evident in only a small number of businesses that Stakeholders

    needs in respect of H&S were identified, prioritized and documented

    using the same processes as for other needs.

    4.4.3.2 Goals and Targets

    NATURE OF THE LINK

    The use of goals and targets as the focus achieving business excellence in

    satisfying Stakeholder needs.

    IDEAL

    The ideal is that goals and targets

    a) Effectively cover all Stakeholder needs and expectations

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    b) Are used as the basis for dep