QFPM Thesis

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    Quantitative Facilities Planning

    Model Application and Improvement

    In

    Brgy. Angeles, San Antonio, ZambalesPaddy Rice Post-harvest Facilities

    http://en.wikipedia.org/wiki/File:Oryza_sativa_of_Kadavoor.jpg
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    Chapter 1 : Problem and Its Background

    Rice Agriculture is the mainstay of San

    Antonios basic industry in which highly

    reflective on the well being of the whole

    system

    The need to develop paddy rice post-harvest

    facilities to eliminate wastes and obtain food

    security to San Antonio,Zamblaes.

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    Chapter 1 : Problem and Its

    Background

    The need for paddy rice post-harvest facilities

    to maintain efficiency with the utilization of

    industrial engineering approach using facilties

    planning and design.

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    B.Statement of the Problem

    What is the optimum facility location needed in paddyrice post-harvest farming facilities of San Antonio,Zambales? Is it advantageous to acquire this kind offacility?

    What is the best distribution pattern needed to providethe least resources on rice product route dynamics? Isthe used of management science relevant in itscontinuous operations?

    Is there a significant difference in the acceptability offacilities design recommendation and scientificmanagement when utilize in San Antonio, Zambalespaddy post-harvest rice farming?

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    C. Objective of the Study

    The main purpose of the study is to provide anoptimum facilities design and improving theperformance of rice farming agriculture in SanAntonio, Zambales. Specifically, it attempts to answer

    the following research objectives: To determine the best location of facilities using

    central gravity method and other techniques likequantitative facilities planning models which involvesrectilinear facility location problem, single location

    minimax facility problem, quadratic assignmentproblem and location allocation models in San Antonio,Zambales rice farm

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    C. Objective of the Study

    To find out the optimized distance routing usingnetwork modeling technique and transportationproblem in San Antonio, Zambales municipal

    agricultural lands. To find if there is a significant difference in

    facilities installation, improvement andsystemization to the rice Farming performance

    based on recommended industrial calculation ormeasurements.

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    D. Theoretical/Conceptual Framework of

    the Study

    Independent VariablesRice FarmingFacilities, Routing,Machineries

    Intervening VariablesWater supply, energy, pest,

    weather, climate, arableland and fertilizer

    Dependent VariablesEfficiency related

    problems andperformance correlation

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    Chapter 2: Review on Literature and

    Study

    This chapter will discuss the articles and past

    studies that are relevant to the present

    study. It will also elucidate the tools that

    researchers utilized in the progress of the

    study, and how it will be conducted properly.

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    Chapter 2: Review on Literature and

    Study

    A.Related Literature

    1.Local Related Literature

    LGU Ozamiz, DA, MISA to ink MOA for rice productionfacility

    The Ozamiz city,Misamis OccidentalGovernment launched an on-farm mechanizationprogram with the mechanization of facilities and

    equipment for the local farmers.This development hadbeen a great stride to paddy rice post harvest industry

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    Chapter 2: Review on Literature and

    Study

    Related Local Literature

    Dr. Adolfo Necesito (February 1, 2011).

    Philippines: Rice Research Needs New

    Direction to Overcome Rice Crisis The current local production of rice is not

    sufficient to meet the countrys consumption

    demand, thus the Government has increased

    the quantities of rice imports. The Philippines isamong the lowest producer of rice with only

    four tons per hectare yield, according to the

    Department of Agriculture

    http://www.searca.org/index.php/knowledge-management/seminar-series/375-philippines-rice-research-needs-new-direction-to-overcome-rice-crisishttp://www.searca.org/index.php/knowledge-management/seminar-series/375-philippines-rice-research-needs-new-direction-to-overcome-rice-crisishttp://www.searca.org/index.php/knowledge-management/seminar-series/375-philippines-rice-research-needs-new-direction-to-overcome-rice-crisishttp://www.searca.org/index.php/knowledge-management/seminar-series/375-philippines-rice-research-needs-new-direction-to-overcome-rice-crisis
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    Chapter 2: Review on Literature and

    Study

    2.Foreign Related Literature

    Hillikers(2011) article on the steep cost of

    cheap food stated that facilities in agricultural

    sector minimized post-harvest losses.(Related

    literature by Joel Hilliker.2011.The Steep Cost

    of Cheap Food.28(11):10(June 2011).

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    Chapter 2: Review on Literature and

    Study

    B.Related Studies

    1. Related Local Studies

    The study on the best possible rice post-harvest

    facilities in the Philippines has been continuing for

    this past year of 2013 because of loses that

    reached one million tons of rice every year

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    Chapter 2: Review on Literature and

    Study

    2. Related Foreign Studies

    In 2014, Daniel Benz and Samer Ijaz,

    Junior and Senior in Supply ChainManagement at the University of

    Illinois at Urbana-Champaign studied

    on rice post-harvest facilities that willhelp minimize losses.

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    Chapter 3:Research Methodology

    This chapter describes the research design

    and the research model. The research design

    contains the focus of the study, as described in

    the statement of objectives and analysis used

    to address the objectives.

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    Chapter 3:Research Methodology

    Input: Product,routing, layout,support services,time andactivities

    FlowAnalysis

    RelationshipAnalysis

    SpaceRequirement

    Spaceavailability

    LocationAnalysis

    Space

    RelationshipDiagram

    Lay-outalternatives

    Evaluation

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    Chapter 3:Research Methodology

    Facility Location Logistics Management

    Factors that Affect Location Decisions

    Distance Measures Classification of Planar Facility Location Problems

    Planar Single-Facility Location Problems

    Minisum Location Problem with Rectilinear Distances

    Minisum Location Problem with Euclidean Distances

    Minimax Location Problem with Rectilinear Distances

    Minimax Location Problem with Euclidean Distances

    Planar Multi-Facility Location Problems

    Minisum Location Problem with Rectilinear Distances

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    Chapter 3:Research Methodology

    Logistics Managementcan be defined as the management of the

    transportation and distribution of goods. The term goods includes raw

    materials or subassemblies obtained from suppliers as well as finished

    goods shipped from plants to warehouses or customers.

    Logistics management problems can be classified into three categories:

    Location Problems: involve determining the location of one or morenew facilities in one or more of several potential sites. The cost of

    locating each new facility at each of the potential sites is assumed to

    be known. It is the fixed cost of locating a new facility at a particular

    site plus the operating and transportation cost of serving customers

    from this facility-site combination.

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    Chapter 3:Research Methodology

    Allocation Problems: assume that the number and

    location of facilities are known a priori and attempt to

    determine how each customer is to be served. In other

    words, given the demand for goods at each customer

    center, the production or supply capacities at each facility,

    and the cost of serving each customer from each facility,

    the allocation problem determines how much each facility

    is to supply to each customer center.

    Location-Allocation Problems:involve determining not

    only how much each customer is to receive from each

    facility but also the number of facilities along with their

    locations and capacities.

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    Chapter 3:Research Methodology

    Planar Single-Facility Location Formulations Minisum Formulation:

    Min f(x) = wid(X, Pi)

    where X = (x, y) : location of the new facility

    Pi= (ai, bi) : location of the i-th exiting facility, i = 1, , m

    wi: weight associated to the i-th exiting facility

    For example, wi= ,

    where ci: cost per hour of travel, ti: number of trips per month,vi: average velocity.

    Minimax Formulation:

    Min f(x) = Max {wid(X, Pi)} Min z

    s. t. wi

    d(X, Pi

    ) z, i = 1, , m

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    Chapter 3:Research Methodology

    Insights for the Minisum Problem with EuclideanDistance

    Majority Theorem:

    When one weight constitutes a majority of the total weight, an optimal new

    facility location coincides with the existing facility which has the majority

    weight.

    w5w1

    w4

    w2

    w3

    P1P2

    P3

    P4

    P5

    Weight proportional to wi

    String

    Hole

    Horizontal

    pegboard

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    Chapter 3:Research Methodology

    Majority Theorem:

    When one weight constitutes a majority of the

    total weight, an optimal new facility location

    coincides with the existing facility which hasthe majority weight.

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    Chapter 3:Research Methodology

    As follows

    Minisum Location Problem with Rectilinear Distances

    Min f(x, y) =

    Note that f(x, y) = f1(x) + f2(y)

    where f1(x) =

    f2(y) =

    The cost of movement in the x direction is independent of the cost ofmovement in the y direction, and viceversa.

    Now, we look at the x direction.

    f1(x) is convexa local min is a global min.

    w [|x a | |y b |i i ii=1

    m

    ]

    w |x a |i ii=1

    m

    w |y b |i ii=1

    m

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    Minisum Location Problem with Rectilinear

    Distances

    As follows: The coordinates of the existing facilities are sorted so that

    a1a2a3.

    Now, we consider the case of m = 3.

    Case x a1:

    f1(x) = w1 |a1- x| + w2|a2- x| + w3|a3- x|

    = - (w1 + w2+ w3)x + w1 a 1+ w2 a 2+ w3 a 3

    = - W x + w1 a 1+ w2 a 2+ w3 a 3, where W = w1 + w2+ w3

    Case a1x a2:

    f1(x) = w1 |a1- x| + w2|a2- x| + w3|a3- x|

    = (w1- w2- w3)x - w1 a 1+ w2 a 2+ w3 a 3

    = (- W + 2 w1) x - w1 a 1+ w2 a 2+ w3 a 3

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    Minisum Location Problem with

    Rectilinear Distances

    ExampleFind the optimal location of facility with he

    respect to four (known) possible locations

    which coordinates are P1=(6,11), P2=(12,5),

    P3=(14,7), and P

    4=(10,16). The objective is to

    minimize the maximum distance from the

    existing facility location to new facility

    location and from the new facilty location to

    its existing faciltity. The distances from the

    locations to their closest existin facility are

    h1=10, h2=16, h3=14, and h4=11. Assume

    that distances are rectilinear. If multiple

    optima exist, find all optimal solutions.

    (5, 4) 6 8 10 12 14

    (6, 11)

    (10, 16)

    (12, 5)

    (10, 7)

    (14, 7)

    (12, 9)

    h4= 11

    h2= 16

    h3= 14

    h1= 10

    16

    14

    12

    10

    8

    6

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    Notation

    EF (existing facilities) locations : Pi= (ai, bi), i = 1, , m

    NF (new facility) location : X = (x, y)

    Travel distance from EF i to the nearest Facility = hi, i = 1, , m

    Travel distance from NF to EF i = |x - ai| + |y - bi|

    Formulation :

    Min g(x, y)

    where g(x, y) = max {|x - ai| + |y - b

    i| + h

    i}

    Min z

    s. t. |x - ai| + |y - bi| + hiz, i = 1, , m

    Minimax Location Problem with Rectilinear

    Distances (cont.)

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    End