QCS 2010 Section 17 Part 1 General.pdf

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    QCS 2010 Section 17 Part 1 General Page 1

    QCS 2010

    1. GENERAL ...................................................................................................................2

    1.1 INTRODUCTION .......................................................................................................2

    1.1.1 Scope 2

    1.1.2

    References 2

    1.2 SUBMITTALS .............................................................................................................3

    1.2.1 Samples 31.2.2 Protection Materials 3

    1.2.3 Mock-ups 3

    1.2.4 Engineering Calculations 31.2.5 Test Reports 41.2.6 Inspection and Production Testing Programs 4

    1.2.7 Shop Drawings 4

    1.2.8 Maintenance Manual 4

    1.2.9

    As-Built Drawings 4

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    QCS 2010 Section 17 Part 1 General Page 2

    QCS 2010

    1. GENERAL

    1.1 INTRODUCTION

    1.1.1 Scope

    1 This Part provides the specification for preparation of shop drawings, engineering, testing,fabrication, delivery erection and installation of steel doors, roller shutters, aluminium doors,windows and fly screens, aluminium support and cladding systems and architectural metalwork.

    2 Related Sections are as follows:

    Section 5 ConcreteSection 14 RoofingSection 15 Thermal Insulation of BuildingsSection 16 Structural SteelworksSection 18 Carpentry, Joinery and Ironmongery

    Section 25 Glass and GlazingSection 26 Painting and Decorating

    1.1.2 References

    1 The following standards are referred to in this Part:

    BS 476 Fire tests on building materials and structuresBS 729 Hot dip galvanized coatings on iron and steel articlesBS 1245 Metal door frames (steel)BS 1282 Guide to the choice, use and application of wood preservatives.BS 1449 Steel plate, sheet and strip.BS 1474 Wrought aluminium and aluminium alloys for general engineering purposes,

    bars, extruded round tube and section

    BS 1615 Method for specifying anodic oxidation coatings on aluminium and alloyBS 1706 Electroplated coatings of nickel and chromiumBS 1722 FencesBS 1723 BrazingBS 1724 Bronze welding by gasBS 2901 Filler rods and wires for gas shielded and weldingBS 2994 Cold rolled steel SectionsBS 2997 Aluminium rainwater goodsBS 3049 Pedestrian guard rails (metal)BS 3083 Hot-dip zinc coated and hot-dip aluminium/zinc coated corrugated steel

    sheets for general purposesBS 3987 Anodic coatings on wrought aluminium for oxidation external architectural

    applications.

    BS 4147 Bitumen based hot applied coating material for protecting iron and steel,including suitable primers where required.BS 4254 Two-part polysulphide based sealantsBS 4255 Rubber used in pre-formed gaskets for weather exclusion from buildingsBS 4300 Specification (supplementary series) for wrought aluminium and aluminium

    alloys for general engineering purposes.BS 4315 Methods of test for resistance to air and water penetrationBS 4873: Aluminium alloy windowsBS 5368 Method of testing windows.BS 5707 Solutions of wood preservatives in organic solvents.BS 6213 Guide to selection of constructional sealantsBS 6375 Performance of windowsBS 6496 Powder organic coatings for application and storing to aluminium alloy

    extrusion, sheet and pre-formed sections for external architectural purposes,

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    QCS 2010

    and for the finish on aluminium alloy extrusions, sheet and pre-formedsections coated with organic coatings

    BS 6497 Powder organic coatings for application and storing to ho-dip galvanized hot-rolled steel Section and steel sheet for windows and associated externalarchitectural purposes, and for the finish on galvanized steel Section andsheet coated with organic coatings.

    BS 6510 Steel windows, bills, window boards, and doorsBS 7036 Code of practice for provision and installation of safety devices for automaticpower operated pedestrian door systems

    BS 7773 Code for practice for cleaning and preparation of metal surfaces

    BS EN 288 Approval of welding procedures for metallic materialsBS EN 485 Aluminium and aluminium alloyssheet, strip and plateBS EN 10142 Continuously hot-dip zinc coated low carbon steel sheet and strip for cold

    forming: technical delivery conditions.BS EN 10143 Continuously hot-dip metal coated steel sheet and strip Tolerances on

    dimensions and shapeBS EN 10152 Electrolytically zinc coated cold rolled steel flat productsTechnical delivery

    conditions

    1.2 SUBMITTALS

    1.2.1 Samples

    1 The Contractor shall submit samples and mock-ups in accordance with the relevantprovisions of Section 1, General, and as follows:

    (a) submit samples of all materials and finishes including the following:(i) samples matching the appearance, colour, texture, and other characteristics of

    each finish required.(ii) finished samples of panels and major extrusions.(iii) range samples showing the complete range of variation in colour, texture, and

    other characteristics resulting from the manufacture, finishing, fabrication,delivery, assembly, installation, and cleaning processes.(iv) samples showing finishes over welds and over materials welded.

    (b) the size of all samples to be agreed with the engineer or as noted in the contractdocuments

    (c) the Contractor shall submit any pre-printed or prepared manufacturers performancedata.

    1.2.2 Protection Materials

    1 The Contractor shall provide information or direction for application and removal proceduresfor all protection materials used on or for samples during shipping, storage, and installation.

    1.2.3 Mock-ups

    1 The Contractor shall provide test mock-ups as indicated in the Project Documentation, andas required for tests

    2 The Contractor shall provide visual mock-up as indicated in the Project Documentation.

    1.2.4 Engineering Calculations

    1 The Contractor shall submit engineering calculations as directed in the ProjectDocumentation

    2 Engineering calculations shall be submitted concurrently with the corresponding shop

    drawings.

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    3 All engineering calculations are to bear the stamp of a professional engineer.

    1.2.5 Test Reports

    1 The Contractor shall submit test reports for all tests specified herein. Test reports shall besubmitted in a timely manner and prior to execution of any Works.

    2 Product test reports: a qualified independent testing agency approved by the Engineer shallbe used to indicate and interpret test results on tests on components and assemblies relativeto compliance with the requirements of the Project Documentation.

    3 Reconstruction test reports: a qualified independent testing agency approved by the Engineershall be used to indicate and interpret test results on test mock-ups relative to compliancewith the requirements of the Project Documentation.

    4 Field test reports: a qualified independent inspecting and testing agency approved by theEngineer shall be used to indicate and interpret field test results relative to compliance withthe requirements of the Project Documentation.

    1.2.6 Inspection and Production Testing Programs

    1 The Contractor shall submit to the Engineer a detailed description of inspection andproduction testing programmes and inspection reports for all types of coating of aluminium oraluminium alloy.

    1.2.7 Shop Drawings

    1 Shop Drawings, shall be prepared in accordance with the relevant provisions of Section 1,General. Shop Drawings shall be prepared and approved by the Engineer prior to thefabrication of any off-site item.

    1.2.8 Maintenance Manual

    1 A maintenance manual describing the various materials, equipment, and procedures forcleaning and maintaining the parts of the Works included in this Section shall be submitted tothe Engineer for approval upon completion of the Project.

    1.2.9 As-Built Drawings

    1 As-Built Drawings, prepared in accordance with the relevant provisions of Section 1, General,shall be submitted to the Engineer for approval upon completion of the Project.

    END OF PART