QC-MANUALGUPCO

AMSE-AUTHORIZATION

Authority Required

DEFINITIONS

QUALITY MANUAL : Guidance notes to how perform and improve a quality program by which this program needs effectiveness, efficiency & improvement…..

Efficiency : Relation between results achieved and resources…..

Effectiveness : extent to which planned activities are realized and planned results achieved

How ?

Authority Required

Continual Improvement : The degree of how requirements for code items have been fulfilled Quality Policy: overall intentions and directions of an organization towards to quality fulfillment requirements Inspection ! : conformity evaluation by observation and judgement accompanied as appropriate by measurement, testing or gauging

Testing : Determination of one or more characteristics

according to a procedure Procedure : A Specified way to carry an activity or a process

AUTHORIZATION BENIFITS

Mechanical IntegrityProgress

Financial Records

Environmental Protection

Continual Improvement

Reliability Increase

Process ApproachProduction Increase

What Is the Quality Manual ?

Authority Required

ASME PVB-DIV.1 CODE

COMPLIANCE

A Step For The Authority.!

Organizing

Quality Control

Procedures

Pre Qualification

Organization Chart.

Quality Assurance

Quality Manual

Authority Required

1ST- QUALITY ASSURANCE

SITE ACTIVITIES

ORGANIZATION CHART

MANUAL CONTROL

EXHIBIT CONTROL

A.I Requirements

RECORDS CONTROL NCR

DRWAING,DESIGN

Authority Required

QUALITY CONTROL

CALIBRATION NDE WELDING CONTROL

MATERIAL CONTROL

REPAIR AND ALTERATION

EXAMS AND INSPECTION

Authority Required

STATEMENT OF AUTHORITY

Describe the quality control manual from Requirements to APPROVAL

Authority Required

Authorities & Responsibilities Shall be identified well within organization for approving – organization chart

ORGANIZATION CHART

G.MREFER TO A.M

A.IREFER FOR QCM

Proj.M. QCMREFER FOR ALL

W.EREFER TO QCM,AI

D.EREFER TO D.M

D.MREFER.TO P.M

F.MREFER TO QCM & QCI

F.EREFER TO QCI

FOREMANREFER TO F.E & QCI

SUPERVISORREFER TO F.E.&QCI

QCIREFER TO QCM

NDTOREFER TO QCI

M.C.MREFER TO FM

MRQCIREFER TO QCM

M.C.OREFER. TO F.E

P.MREFER TO QCM

P.EREFER TO PM

A.MREFER TO QCM

Authority Required

GREETINGS GENTLE-MEN

Manual control-Managerial Interference

Quality control manager

Authorized Inspector

QC-Manager Signature

Distribution of Controlled manaual

General Manager Signature

Authority Required

Design, Drawing & Specification control..

Reviewing &

Approving Approach

ForProcess

ApprovalQCM

Design EngineerDesign

Manager

AI A.I.D

NDEJoint Details

PWHT Material Specification

Hydro-test

Corrosion Allowance

MAWP & MDMT

Code Of construction

Grad

e &

Clas

s

Dimensions & Tolerances

Authority Required

Welding Engineer Prepare

Supervision For PQR Qc-Inspector

QCM ApprovalA.I

Re-qualification for changes

Welding Control

WPS &

PQR

Authority Required

EXAMINATION AND INSPECTION

Requirements

Fabrication

Inspection points

Controlling

Final inspection

Pressure tests

Code Stamping

NCR(s)

D

CA

P

Authority Required

ITP PROCESS APPROACH

SHOP DWG

ESTABLISH ITP BY QC-INSPECTOR

SUBMITTED TO QC-

MANAGER

APPROVE AND REVIEWED BY QC-MANAGER

ASSURE NO CHANGES

REQUIREMENTS.

D

CA

P

Authority Required

INSPECTION POINTS

WITNESSW

REVIEWR

HOLDH

All NDE, Quality records, material test records, radiographic films, PWHT CHARTS, …ETC SHALL BE FULLY REVEIWED BY THE

QC INSPECTOR

Authority Required

CONTROLLING FABRICATION, EXAMINATIONS & INSPECTION

BEFOREDURINGAFTER

PROCESS

VERIFY IDENTIFICATIO

N , TRACEABILIT

OF MATERIALS, THICKNES & DIMENSIONS

WELD Preparation,

FIT-UP,

Finishing Welding

Activities

EXAMINATION REQUIREMENTS

D

CA

P

Authority Required

Authorization Stamp

• QC-Manual Approval

Get

• Welding & Examination Approved

Your

• Pressure Testing Performed

Authority

Authority Stamping

& Certification

Issuing

Authority Required

THANKS FOR YOUR PRECIOUS TIME

ANY QUESTIONS ?