Doni AfrizalGriya Buana Indah Blok A no 6, Batam, Indonesia

Mobile : +62 852 64 119 767 or +65 8670 8547E-mail: doni.afrizal@gmail.com or afrizal_doni@yahoo.com

Skype: doniafrizal

Professional QA/QC Package Engineer/Inspector in Oil and Gas Company.

Qualification 1. Welding Inspector:

- CSWIP 3.1 ( Cert No. 66993 Valid till 16 July 2017 ), TWI- National Welding Inspector (Cert No. 696/WI-XXV/X/2011), IKBAL M YOS

2. NDT Inspector: - ASNT RI Level II (Cert No. RU/RI/09), ASNT NDT Level III Adi Padmo- ASNT MT Level II (Cert No. 1552/MT-II/RA/2011), ASNT NDT Level III Ronny Andalas - ASNT PT Level II (Cert No. 1553/PT-II/RA/2011), ASNT NDT Level III Ronny Andalas- ASNT UT Level II - training completed by ASNT NDT Level III Ronny Andalas

3. Engineering Degree : - Electrical Engineering ( Cert No. 48008/0122/F31/S1/2004 ), Andalas University Padang

4. Internal Auditor- ISO 9001:2008, ISO 14001:2004, and OHSAS 18001:2007 Internal Auditor, Globaltech System

Engineering, Singapore

Succeeded Package Module Recently:

1. Chemical Injection Package for Brunei Shell Petroleum, Bumi Armada, ONGC, Total

2. Injection Rate Control Device (IRCD Package) for Brunei Shell Petroleum

3. Air Compressor and Dryer Package for ExxonMobile and Petronas (in-progress)

4. Nitrogen Generator Package for Carigali-Hess and Bumi Armada

5. Sulfinol Filtration Package for Malaysian LNG

6. Allocation Gas Metering Package for Premier Oil

7. Various Pressure Vessel, Tanks, and piping spools project

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Course, training attended

1. Ultrasonic Testing Training, 40 hours by Ikbal M Yos, Dec 20112. Integrated Management System ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 by TQEHS at

Globaltech System Engineering Singapore, May 2013.3. Inspection Management System SNI-19-17020:1999 , by Proxsis at Radiant Utama, Feb 2011

Summary of Experience

8 years’ experience, 5 years delegated for various designation and job description such as QC and welding Inspector for Piping, Pressure Vessel, Storage Tank, Structural Steel (skid and Module), Pipe mill, FPSO Conversion, Material Inspector, Painting Inspector for piping and structural, Documentation and certification. Also 3 years as NDT Inspector (MT/PT and Radiographic Interpreter).

Succeeded in developing, monitoring, and controlling activities related to project such as QA/QC procedure control (ITP, drawing, Weld-NDT map and etc.), consumable control, welding control (WQT, PQR, WPS, actual), NDE (MT/PT, UT, and RT), PWHT, hydro-test, leak test, blasting-painting etc. till shipment.

Familiar with various code and standard such as AWS D1.1, ASME I, ASME II, ASME V, ASME VIII, ASME IX, ASME B31.3, API 1104, BS EN, etc. also API Spec Q1, ISO 9001, ISO 14001, OHSAS 18001, and ISO 17020

Have strong skill level of supervision, inspection, technical problem solving all QA/QC matter.

Professional Experience

Worked experiences countdown since 2005 to presents for various company, designation and projects as follows:

Globaltech System Engineering Pte Ltd, Singapore - Jan 2013 – Present[An EPC company for major Oil and Gas company such as Chevron, Total, Connoco Phillips, Shell, etc. Also see http://www.globaltech.com.sg/]Assigned as:

QA/QC Engineer, for all project with end user such as Brunei Shell Petroleum, Total, MLNG, Pear Oil Scope of work: Create Project Quality Plan, create ITP, create WPS, running PQR/WQT until RT/DT, create

hydrostatic/pneumatic test procedure, create surface preparation and painting procedure, create FAT procedure, organize pre-inspection meeting, organize subcontractor QA/QC inspector/engineer, create ASME QC Manual and implementation, supervise ASME U stamp fabrication.

Piping Inspector for piping fabrication for TOTAL Rubi Tie-in Chemical Injection & Air compressor/dryer Package, MLNG Sulfinol flush water filtration system package, ONGC CIP, BSP CIP & IRCD etc. CS, SS Project.Scope of work: reviewed Project Spec/Procedure/Code Requirement, reviewed approved WPS and

witnessing WQT and approved WQR, carried out inspection for incoming of pipes, fittings, prefabrication and joining by welding, adhesive bonding (especially for GRE Pipe, CPVC), requesting and

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selecting of NDT for completed joint as per extent requirement, PWHT if any, test packages generated for completed spools on shop and field joining, line-check and categories for punch list work (ensure all NDT, all reports and major item to be installed on pipe wall completed/clear), Ensure equipment’s parts which not include for testing has been removed (such as all instruments control piping/tubing, all system within accommodation, tie-point and components like control valves, relief valves, on-line instruments), initial flushing to ensure internal pipe clean and free from debris or foreign material, reviewed and ensure all PG and PR have valid calibration certificate, water quality review certificate, witnessing hydrostatic/pneumatic testing, post flushing and drying for completed pipe system test, Internal and external cleaning (chemical cleaning such as acid pickling and passivation for stainless steel and duplex, released for final painting if painting not done yet), dismantling for ship loose pipe spools, re-instatement piping to its systems, bolt tensioning check / torque values and labeling it, closing punch list to completed ITRs

Structural Inspector for skid fabrication for TOTAL Rubi Tie-in Chemical Injection & Air compressor/dryer Package, MLNG Sulfinol flush water filtration system package, ONGC CIP, BSP CIP and IRCD etc.CS, SS Proj.Scope of work: reviewed procedure determined acceptance criteria based on client’s requirement,

code/standard or approved spec (AWS D1.1, API RP), Weld Map and AFC Drawing. Identified and transferred heat/cast number on material will be joined on module/skid based structural drawing. Checked dimension and Level surface of skid structure prior to piping/vessel/other mechanical items fit/assembly on skid structure. Monitoring welding activities to ensure welding carried out as per approved WPS/WPQ and procedure. Request NDT as per extent required after completed welding. Followed-up repair activities. Conducted punch list and followed up during final inspection. Maintained all records in within Manufacture Data reports book.

Pressure Vessel Inspector, for MLNG Sulfinol filtration system package, Gardner Separator tank. CS,SS Proj.Scope of work: Prepared documentation and inspection method, reviewed approved WPS and ITP,

acceptance criteria and tolerances base on client’s requirement, spec., code or standard (ASME sect. VIII), reviewed weld map and AFC Drawing, reviewed validation test’s equipment calibration to be used. Witnessed welder qualification test with Client Reps. and recorded. Inspection rolled shell plate with it curvature, Transferred heat/plate number (full traceability method) on material to be used on vessel fabrication. Inspected welding preparation (Type of joint, misalignment) on pressure shell, any vessel attachments (internal or external), determined and monitor welding sequences to minimizes any distortion/buckling/wrapping. Checked of ovality or roundness of pressure shell and head before and after welding/assy. Checked and determined quarter line and datum line of vessel; orientation, projection (outward and inward), elevation/dimension from datum line of nozzles, manhole before and after welding, recorded. Checked and monitoring welding parameter of qualified welder against WPS. Checked and inspected weldment, size of weld. Prepared NDT method after completed weld. Conducted thickness test on pressure shell and leak test on repad. Prepared test packages for hydrotest. Maintained all records in approved forms and prepared for Manufacture Data Report (MDR) book.

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Tankage Inspector, for tank fabrication for Brunei Shell Petroleum CIP, TOTAL Rubi Tie-in Chemical Injection, ONGC Chemical Injection Package, Pearl Oil (OMATA) Thailand etc. CS, SS, FRP Project.Scope of work: Prepared Weld map, Review WPS, ITP, acceptance criteria and tolerances based on client’s

requirement, spec., code or standard (API 650 for Atmospheric Storage Tank, or API 620 for low pressure Storage Tank) and AFC drawing. Witnessed welder qualification test and recorded, reviewed any validation test equipment to be used. Identified and Transferred Heat/Plate/Cast number on plate (for shell, bottom, and roof) base on their courses or segments. Measured and recorded dimension of plate before and after cut. Inspected plate rolled (curvature) with radius required. Inspected welding preparation on shell plate, bottom, roof joined, determined and monitoring welding sequence to minimize at least distortion or buckling, qualified welder and welding process to be used. Inspected and recorded Banding, peaking, roundness, plumbness to meet tolerances and requirements. Inspected and reported orientation and dimension of nozzles, manhole or other appurtenances. Inspected weldment and size of weld to meet acceptance criteria. Prepared NDT method after completed welding. Prepared test packages for Vacuum test, leak test and witnessed the test. Water leak test, Checked final plumbness and roundness. Maintained all records in approved report forms and prepared MDR.

PT. ONE CONNECT INDONESIA, Jakarta - Oct 2012 – Dec 2012 [A package vendor for metering gas for Oil and Gas project]As Client Representative (QA/QC Engineer):

Project: ALLOCATION GAS METERING PACKAGE for Naga and Pelikan Project for Premier Oil Natuna Sea BV.Contractor: SMOE Indonesia, and Fabricator: Transalindo Eka Persada, PT (Batam)

Scope of work: Perform monitoring and expediting vendor’s fabrication progress and schedule, Review Material Take Off (MTO), GA Drawing, weld map, Cut length/Lay out drawing for Fabrication, Perform Inspection for incoming material, Fit-Up, welding, fabrication, Blasting and Painting in accordance with project specification and scope of work as noted within the I.T.P., Witness testing for pressure test (Leak test, Hydro test, etc) and Co-ordinate interface with Operations, Certifying Authority, Client, Job, Sharing Personnel and subcontractor assuring conformity to project specification., Review Supporting documents, Data Sheets, Mechanical Completion and Final Dossier (MDR), Exercise proactive approach in prevention of a problem by interaction with Production, Engineers, and Management personnel.

ASNT Level II (MT, PT, RI) Trainer - Nov 2011 – present[Trainer at NDT Training Body such as IKBAL M YOS, Offshore Technology Institute, Indonesian Welding Engineering Society]

PT. TOYO KANETSU INDONESIA, Batam - March 2012 – Oct 2012 [A public listing company for Construction Storage Tank for LPG and LNG including any structural and Piping Fabrication, also see this link]As QC Coordinator assigned as:

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Piping Inspector for project 12.000 dia-inch QCLNG Pipe-Carbon Steel and Stainless Steel Scope of work: reviewed Project Spec/Procedure/Code Requirement, reviewed approved WPS and

witnessing WQT and approved WQR, carried out inspection for incoming of pipes, fittings, prefabrication and joining by welding, requesting and selecting of NDT for completed joint as per extent requirement, PWHT if any, test packages generated for completed spools on shop and field joining, line-check and categories for punch list work (ensure all NDT, all reports and major item to be installed on pipe wall completed/clear), Ensure equipments parts which not include for testing has been removed (such as all instruments control piping/tubing, all system within accommodation, tie-point and components like control valves, relief valves, on-line instruments), initial flushing to ensure internal pipe clean and free from debris or foreign material, reviewed and ensure all PG and PR have valid calibration certificate, water quality review certificate, witnessing hydrostatic/pneumatic testing, post flushing and drying for completed pipe system test, Internal and external cleaning (chemical cleaning such as acid pickling and passivation for stainless steel and duplex, released for final painting if painting not done yet), dismantling for ship loose pipe spools, re-instatement piping to its systems, bolt tensioning check / torque values and labeling it, closing punch list to completed ITRs

Structural Inspector for project QCLNG-Donggi Senoro-Inpex LPG: pump platform structure, steel crate, roof stairway, roof structure, external staircase, emergency ladder, etc. Scope of work: reviewed procedure determined acceptance criteria based on client’s requirement,

code/standard or approved spec (AWS D1.1, API RP), Weld Map and AFC Drawing. Identified and transferred heat/cast number on material will be joined on structural drawing. Checked dimension and Level surface of structure prior to piping/tankage/other mechanical items fit/assembly on structure. Monitoring welding activities to ensure welding carried out as per approved WPS/WPQ and procedure. Request NDT as per extent required after completed welding. Follow up repair activities. Conducted punch list and followed up during final inspection. Maintain all records in within Manufacture Data reports book.

Tankage Inspector, for Project QCLNG-Donggi Senoro-GLNG: 3 units of double shell LNG Tank, Donggi senoro: 4 unit’s atmospheric tank. Inpex : 1 unit LPG tank, GLNG : 2 units of double shell LNG tank. CS, SS, Inconel, Hastelloy, Aluminum, Ni 7%, and Ni 9%.Scope of work: Prepared Weld map, Review WPS, ITP, acceptance criteria and tolerances based on client’s

requirement, spec., code or standard (API 650 for Atmospheric Storage Tank, or API 620 for low pressure Storage Tank) and AFC drawing. Witnessed welder qualification test and recorded, reviewed any validation test equipment to be used. Identified and Transferred Heat/Plate/Cast number on plate (for shell, bottom, and roof) base on their courses or segments. Measured and recorded dimension of plate before and after cut. Inspected plate rolled (curvature) with radius required. Inspected welding preparation on shell plate, bottom, roof joined, determined and monitoring welding sequence to minimize at least distortion or buckling, qualified welder and welding process to be used. Inspected and recorded Banding, peaking, roundness, plumbness to meet tolerances and requirements. Inspected and reported orientation and dimension of nozzles, manhole or other appurtenances. Inspected weldment and size of weld to meet acceptance criteria. Prepared NDT method after completed welding. Prepared

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test packages for Vacuum test, leak test and witnessed the test. Water leak test, Checked final plumbness and roundness. Maintained all records in approved report forms and prepared MDR.

Radiographic Interpreter, for Project QCLNG-Donggi Senoro-GLNG-INPEX LPG-CHUBU: various materials such as CS, SS, Inconel, Hastelloy, Nickel, and Aluminum. And various welding process SMAW, FCAW, GTAW, SAW, and GMAW.Scope of work: Prepared NDE map, Review extent of NDE in ITP, acceptance criteria and tolerances based

on client’s requirement, spec., code or standard (ASME VIII for tankage, ASME B31.3 for process piping, AWS D1.1 for structure) and AFC drawing. Review RT film for welder qualification test and recorded. Verify joint no, welder no, welding process, and other identification mention in RT film. Review RT film for final acceptance. Issue welding repair if found any defect. Monitor repair action by fabrication, then request for RT once again.

PT. RADIANT UTAMA INTERINSCO, TBK – Batam Branch - June 2010 – March 2012[ A public listing company servicing for Inspection, Certification, and Offshore services for major Oil and Gas company at Indonesia such as Chevron, Total, Pertamina, etc. Also see link ]Assigned as Third Party Inspector cum MR for ISO:

Third Party Inspector for project Donggi Senoro LNG, Connoco Phillips : WPS, PQR, and Welder Test as per ASME IX, AWS D1.1, API 1104Scope of work: reviewed Project Spec/Procedure/Code Requirement, reviewed pWPS and suggest for

change if any, review material and consumable certificate, review welder list, review procedure for making WPS and WQT, check for joint preparation, monitor-control-record welding parameter, and witness welder for welder test, control pre-heat and inter-pass temperature, visual welding after finished, request for RT and review the film, send and witness test plate/pipe for Destructive Testing (tensile test, bend test, impact test, CTOD test, and/or fracture test), compile all record, create/review PQR and/or WQR, send to MIGAS for approval, send back to CLIENT on time.

TPI for Structural for project GAJAH BARU: CPP PRODUCTION COOLER structure (HP and LP compressor). Scope of work: reviewed procedure determined acceptance criteria based on client’s requirement,

code/standard or approved spec (AWS D1.1, API RP), Weld Map and AFC Drawing. Identified and transferred heat/cast number on material will be joined on structural drawing. Checked dimension and Level surface of structure prior pressure vessel to fit/assembly on structure. Monitoring welding activities to ensure welding carried out as per approved WPS/WPQ and procedure. Request NDT as per extent required after completed welding. Follow up repair activities. Conducted punch list and followed up during final inspection. Maintain all records in within Manufacture Data reports book.

TPI for Tankage, for Project Donggi Senoro LNG: 1 unit of double shell LNG Tank, 3 unit’s atmospheric tank.Scope of work: Review Weld map, Review WPS, ITP, acceptance criteria and tolerances based on client’s

requirement, spec., code or standard (API 650 for Atmospheric Storage Tank, or API 620 for low pressure Storage Tank) and AFC drawing. Witnessed welder qualification test and witnessed procedure

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qualification test. Witnessed transferred Heat/Plate/Cast number on plate (for shell, bottom, and roof) base on their courses or segments. Witness measured and recorded dimension of plate before and after cut. Witness plate rolled (curvature) with radius required. Witnessed welding preparation on shell plate, bottom, roof joined, determined and monitoring welding sequence to minimize at least distortion or buckling, qualified welder and welding process to be used. Witnessed inspection and recording Banding, peaking, roundness, and plumbness to meet tolerances and requirements. Inspect orientation and dimension of nozzles, manhole or other appurtenances. Review RT film for acceptance. Witnessed test packages for Vacuum test, leak test and witnessed the test.

Management Representative: for ISO 9001, OHSAS 18001, ISO 14001, and SNI ISO 17020.Scope of work: preparation documentation, implementation and assessment audit for Company

ISO9001:2008, OHSAS 18001:2007, ISO 14001:2004, SNI ISO 17020:1999. Issued NCR if any QSHE problem and response for customer complaint. Organize internal audit and become internal auditor.

Various Japanesse Electronic Company - Jun 2005 – Jun 2010As QA/QC

Additional Personal Details

NamePlace/Date of BirthPassport No.NationalityStatusAddress

: Doni Afrizal, ST: Manna, November 5th 1981: A0488198 (valid till 10 June 2016): Indonesian: Married: Griya Buana Indah blok A6, Batam Centre, Indonesia

Additional Information

References and certificates will be provided upon requested

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