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Quality Masterplan - Basic tests for injection-moulded cards (Q-Release)V 2.0 26.05.2011
Test Method Standard
Customer requirement
Toshiba list incl. RoHS conformity 0-CS-Q0740VA04 Annex 2
Visual inspection Order specification
Customer specific requirements (incl. environment related substances)
Constancy of formulation (FTIR) Reference sample according order specification
Card dimension ID-1 heightCard dimension ID-1 width
Drawing / Order specification(according ISO/IEC 7810)
Card thickness ID-1
Card corner radius ID-1
Card edge
Dimensions and locations of the cavity Drawing / Order specification
Drawing / Order specification(analog ISO/IEC 7810 with restriction for injection moulded cards)
Drawing / Order specification(according ISO/IEC 7810)
Drawing / Order specification(according ISO/IEC 7810)
Depth of adherend Drawing / Order specification
Depth of blind hole Drawing / Order specification
Surface roughness Rz adherend Drawing / Order specification
Surface roughness Rz card surface Drawing / Order specification
Drawing / Order specification
Card warpage Drawing / Order specification
Colour
Surface profilereverse side module area
Reference sample according order specification
Light fastness
Bending stiffness
Order specification(analog DIN EN ISO 105-B02,exposure method 2)
Card dimensional stability and warpage with temperature and humidity
Order specification(according ISO/IEC 7810)
Order specification(according ISO/IEC 7810)
Resistance to chemicalsof cardbody
Order specification(according ISO/IEC 7810)
Resistance to heat (Cantilever method) Order specification
Bending strength-DIN G&D internal
ISO/IEC 7810
ISO/IEC 7810
Bending strength-ISOwith chip module(for new card materials part ofQ-qualification)
Torsion strength-ISOwith chip module(for new card materials part ofQ-qualification)
G&D internal
G&D internal
Abrasion resistance of surface printing G&D internal
Adhesive strength of surface printing G&D internal
Bending stressin axxis A/B(for new card materials part ofQ-qualification)
Bending stressat low temperature (-7°C)(for new card materials part ofQ-qualification)
ISO/IEC 7810
G&D internal
ISO/IEC 7810
G&D internal
Resistance to chemicalsof surface printing
Wipe resistance to alcoholof surface printing
Adhesion or blockingof surface printing
Resistance to plasticizerof surface printing (7 days / +50°C)
Light fastnesssurface printing
ISO/IEC 7810(analog DIN EN ISO 105-B02,exposure method 2)
Location of the ID-000 size cardin the ID-1 size cardbody
Drawing / Order specification(according ISO/IEC 7810)
Card thickness ID-000
Corner radius ID-000
Card dimension ID-000 heightCard dimension ID-000 width
Drawing / Order specification(according ISO/IEC 7810)
Drawing / Order specification(analog ISO/IEC 7810 with restriction for injection moulded cards)
Drawing / Order specification(according ISO/IEC 7810)
Bevel of ID-000
Order specification
Handling in terms of Plug-In break out G&D internal
G&D internal
Mailing simulation G&D internal
Drawing / Order specification(according ISO/IEC 7810)
Break out force ID-000(only the short ties)
Machine runabilityPrintabilityModule implantationPersonalisation
Quality Masterplan - Basic tests for injection-moulded cards (Q-Release)
Target Type/Number of samples
Test Procedure Value / Criteria sample size
Customer requirement see. spec. see spec. X
N/A N/A ./. X
0-CS-Q1574.4PA48 Order specification 0/120 X
pass/failcriteria
f/n
ID1 without
cavity and plug in
Customer requirement
120(30/cavity)
0-CS-Q1574.4PA06 0/1 1 X
ISO/IEC 10373-1 0/12 X
Correlation according order specification
height: 53,92 - 54,03 mmwidth: 85,47 - 85,72 mm
12(3/cavity)
ISO/IEC 10373-1 0,78 - 0,82 mm 0/12 X
ISO/IEC 10373-1 Drawing / Order specification 0/4 X
ISO/IEC 10373-1 ≤0,08 mm 0/4 X
0-CS-Q1574.4PA29 Drawing / Order specification 0/4 --
12(3/cavity)
4(1/cavity)
4(1/cavity)
4(1/cavity)
0-CS-Q1574.4PA30 Drawing / Order specification 0/4 --
0-CS-Q1574.4PA30 Drawing / Order specification 0/4 --
0-CS-Q1574.4PA51 Drawing / Order specification 0/4 --
4(1/cavity)
4(1/cavity)
4(1/cavity)
0-CS-Q1574.4PA51 Drawing / Order specification 0/4 --
0-CS-Q1574.4PA38 Drawing / Order specification 0/4 --
ISO/IEC 10373-1 Drawing / Order specification 0/4 X
0-CS-Q1574.4PA02 0/4 X
4(1/cavity)
4(1/cavity)
4(1/cavity)
DY = ±2,0Dx = ±0,002Dy = ±0,002
4(1/cavity)
0-CS-Q1574.4PA32 0/4 X
ISO/IEC 10373-1 ISO/IEC 7810 0/4 X
ISO/IEC 10373-1 0/4 X
ISO/IEC 10373-1 ISO/IEC 7810 0/12 12 X
≥4/3(woolscale/greyscale)
4(1/cavity)
4(1/cavity)
13 - 35mm (subjected to load)≤1,5mm (load removed)
4(1/cavity)
ISO/IEC 10373-1 Order specification 0/4 X
DIN 32753-1 ≥3000 cycles 0/8 X
ISO/IEC 10373-1 0/16 16 X
ISO/IEC 10373-1 0/5 5 X
4(1/cavity)
8(2/cavity)
≥1000 cycles(end of the test:max. 8000 cycles)
≥1000(end of the test:max.10000 cycles)
0-CS-Q1574.4PA23 0/20 20 X
0-CS-Q1574.4PA22 0/10 10 X
0-CS-Q1574.4PA16 ≥200 cycles 0/5 5 X
0-CS-Q1574.4PA35 0/5 5 X
Adhesion of module to cardat 3,0mm
electrical function, adhesion of module etc.
Only a few, small detachments are allowed
ISO/IEC 10373-1 ISO/IEC 7810 0/12 12 X
0-CS-Q1574.4PA45 No delamination 0/3 3 X
ISO/IEC 10373-1 ISO/IEC 7810 0/5 5 X
0-CS-Q1574.4PA44 No delamination 0/8 8 X
0-CS-Q1574.4PA32 0/4 4 X
ISO/IEC 10373-1 0/4 --
≥4/3(woolscale/greyscale)
top edge ID-1/ID-000:16,38 - 16,58 mmleft edge ID-1/ID-000:6,15 - 6,35 mm
4(1/cavity)
ISO/IEC 10373-1 0/12 --
ISO/IEC 10373-1 0,78 - 0,82 mm 0/12 X
ISO/IEC 10373-1 0,9 - 1,1 mm 0/4 --
height: 14.90 - 15,10 mmwidth: 24,90 - 25,10 mm
12(3/cavity)
12(3/cavity)
4(1/cavity)
ISO/IEC 10373-1 0/4 --
0-CS-Q1574.4PA85 11 - 30 N 0/16 --
0-CS-Q1574.4PA85 Order specification 0/12 --
0/2000 --
0-CS-Q1574.4PA79 0/320 --
angle: 45° ± 2°length: 2,9 - 3,1 mm
4(1/cavity)
16(4/cavity)
12(3/cavity)
Evaluation according production standards
Processability must be guaranteed
2000(500/cavity)
No complete separation of Plug-In from the ID-1 cardbody
320(80/cavity)
Type/Number of samples Equipment Information
Type of equipment needed internally
X X ./.
X X Verification of supplier certificate ./.
X X X ./. 1.0
ID1 withinjection moulded
cavity
ID1 withinjection moulded
cavity andinjection moulded plug in
Test in
central
testlab
Estimated effort
for the
discrete test [hour
s]
Customer requirements that exceed the requirements of this Masterplan
X X X 2.0
X X X 1.0
Device for the FT-IR analysis(e.g. Perkin Elmer FT-IR Spectrometer),Laminating-press and -plates
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Ceramic-gauge blocks (grade 0 / supplier e.g. Mitutoyo),Measuring plate,Profilprojector
X X X 0.5
X X X Coordinate reading microscope 1.0
X X X 1.0
X X X Coordinate reading microscope 2.0
Digital micrometer (operating rangemin. 0-5mm/supplier e.g. Mitutoyo)
Surface profile measuring device(e.g. Hommel)
X X X 0.5
X X X 0.5
X X X 2.0
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Measure head with a diameter of 1,5 mm
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Measure head with a diameter of 1,5 mm
Surface rouhgness measuring device (supplier e.g. Mitutoyo or Hommel)
X X X 1.0
X X X 1.5
X X X Test stand "card warpage" 0.5
X X X 1.5
Surface rouhgness measuring device (supplier e.g. Mitutoyo or Hommel)
Surface profile measuring device(e.g. Hommel)
Colour-measuring instrument(e.g. Minolta Chroma-Meter II Reflectance or Gretag SpectroEye),Specified base for colour measuring
X X X 1.0
X X X 2.0
X X X Test stand "bending stiffness" 1.0
X X X 4.0
UV-exposure unit (e.g. Suntest CPS),Woolscale stripes,Grey scale (supplier eg. Beuth verlag)
Climatic chamber (-35°C and +50°C/95%r.H.),Test stand "card warpage" and "card dimension"
Solutions according ISO/IEC 10373-1Exhaust hood
X X X 2.0
X -- X Bend tester DIN 2.0
X -- X Bend tester ISO 6.0
X -- X Torsion tester ISO 2.0
Thermal chamber with operating range0-200°C (supplier e.g. Vötsch),Card holder according ISO/IEC 10373-1,Height gauge
X -- X 1.0
X -- X 1.0
X X X 1.0
X X X Adhesive tape Tesa 4101PV2 + Cutter 1.0
Manual bending equipment"Bending stress A/B" for 1,5 and 3mm
manual bending equipment"Bending stress -7°C"
Abrasion resistance tester with sandpaper according german health card specification
X X X 4.0
X X X 0.5
X X X 1.0
X X X 1.0
Solutions according ISO/IEC 10373-1Exhaust hood
Climate chamber with operating range5-98 % rel. Humidity and -40 to 100°C (supplier e.g. Vötsch),Weight acc. to ISO/IEC 10373-1
Thermal chamber (+50°C),plasticizer films,weight: 1,25 kg
X X X 1.0
-- X X Coordinate reading microscope 1.0
UV-exposure unit (e.g. Suntest CPS),Woolscale stripes,Grey scale (supplier eg. Beuth verlag)
-- X X 1.0
X X X 0.5
-- X X Coordinate reading microscope 1.0
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Ceramic-gauge blocks (grade 0 / supplier e.g. Mitutoyo),Measuring plate,Profilprojector
Digital micrometer (operating rangemin. 0-5 mm / supplier e.g. Mitutoyo)
-- X X Coordinate reading microscope 1.0
-- X X Coordinate reading microscope 1.0
-- X X ./. ./.
-- X X ./.
-- X X Test equipment for mailing simulation 4.0
Production equipment for printing, module implantion and personalisation
Equipment Information
Name of external testlab (functional test always performed at central test lab)
Salt mist storage:IABG Ottobrunn (800 Euro)
Salt mist storage:IABG Ottobrunn (800 Euro)