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© Copyright ABB. All rights reserved. Rev.:Document ID.:
MEASUREMENT & ANALYTICS
TechTalksThe Essential Pressure Transmitter PxS100 – Changing the game in the water marketTuesday, 14th July, 2020
2020 3
—Safety procedures
July 14, 2020
The target is ZERO harm
https://new.abb.com/products/measurement-products/a-world-of-measurement-TechTalksSlide 2
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—Process points
July 14, 2020 Slide 3
How to have a winning webinar
If others are with you, e-mail their names to: [email protected] and [email protected]
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—
Giorgio manages the Pressure portfolio at global level, defining product strategy to optimize effectiveness of the Product Line footprint.
Experience: 3 years in ABB Pressure Product Line, 9 years in Product Marketing in a B2C Multinational company in Home Appliances.
Giorgio holds a BSc of Management Engineering and an International MSc in Management Engineering from Politecnico di Milano University
PxS100 - Changing the game in the water market
July 14, 2020 Slide 4
Presenter – Carlos Ramos Presenter – Giorgio Decataldo
Carlos drives the Pressure portfolio for ABB with focus on the European market .
Experience: Carlos started 30 years ago as Trainee for Precision Mechanics Technician at ABB in Minden Germany (at that time Schoppe & Faeser). Since last 20+ years he is State-Certified Technical Engineer and worked with Pressure products as Service Engineer, Export Sales and Technical Product Manager
Presenter introduction
Carlos RamosEurope Product Manager – PressureMeasurement & Analytics
ABB Automation Products GmbHMSP, Schillerstraße 72, 32425 Minden, GermanyMobile: +49 175 2279553E-Mail: [email protected]
Giorgio DecataldoGlobal Product Manager – PressureMeasurement & Analytics
ABB S.p.A.Via L. Vaccani 4, 22016, Tremezzina (CO), ItalyMobile: +39 338 7100648E-Mail: [email protected]
—ABB TECHTALKS
PxS100 – The Essential Pressure Transmitter The game changer in water & wastewater markets
—A brief overview on Pressure Product Line…
—ABB Measurement & Analytics
July 14, 2020 Slide 7
Pressure Measurements - Key facts
> 150.000Transmitters delivered
per year
24 HoursQuick ship Program
Over
4million
Installed Pressure
Transmitters
Providing
Pressure Solution
for over
80years
5 Global Factories
Plant Enterprise
Automation Systems
Devices and Sensors
ABB Ability
—ABB Measurement & Analytics – Pressure Portfolio
Through The Glass
Portfolio Selling Points
Diaflex seal treatment
Predictive maintenance through PILD
Top Accuracy (up to 0,025%) & High Static
4 in 13 process variables: Pressure, Static and Temp + Compensated Flow/Level
SIL2/SIL 3 for safety loop applications
Wi: Fast connection to any existing net with 10y of std battery
All welded remote seal technology
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
261
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
266xxH
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
266xxT
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
266xxT Ultra Accuracy
266 MV
Up to 0,1% AccuracyPiezo TechAP, GP60 mbar – 600 barSpecific Remote Seal portfolioHART
Up to 0,06% AccuracyResonant Inductive TechAP, GP, DP10mbar – 1050 barFull Remote Seal portfolioHART, FF, PA, Wireless, 1..5V
Up to 0,04% AccuracyPiezo TechAP, GP, DP10mbar – 600 barFull Remote Seal portfolioHART, FF, PA
Up to 0,025% AccuracyPiezo techGP, DP400 mbar – 100 barFull Remote Seal portfolioHART, FF, PA
Up to 0,04% AccuracyPiezo TechResonant Inductive & Piezo TechLevel / Flow Internal Calculations10 mbar – 100 barFull Remote Seal portfolioHART, Modbus
Val
ue
fo
r cu
sto
me
r
Product Performance
NOTESAP, GP, DP: Absolute, Gauge and Differential Pressure© ABB Group
July 14, 2020 | Slide 8
—ABB Measurement & Analytics – Pressure Portfolio
Through The Glass
Portfolio Selling Points
Diaflex seal treatment
Predictive maintenance through PILD
Top Accuracy (up to 0,025%) & High Static
4 in 13 process variables: Pressure, Static and Temp + Compensated Flow/Level
SIL2/SIL 3 for safety loop applications
Wi: Fast connection to any existing net with 10y of std battery
All welded remote seal technology
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
261
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
266xxH
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
266xxT
Product Name 1151 2088/2090 261 ABB 266xxH
Base accuracy 0,075% 0,075% 0,10% 0,06%
Stability 0,1 URL for 2 y 0,1 URL for 1 y 0,1% URL for 1 y 0,15% URL for 10 y
Max TD 50:1 20:1 20:1 100:1
IEC61508
certificationNA NA NA SIL2/SIL3
Process Diagnostic
(std)PILD
Other No ext. Z & S Ext. Z, S & WP No ext. Z & S Ext. Z, S & WP
266xxT Ultra Accuracy
266 MV
Up to 0,1% AccuracyPiezo TechAP, GP60 mbar – 600 barSpecific Remote Seal portfolioHART
Up to 0,06% AccuracyResonant Inductive TechAP, GP, DP10mbar – 1050 barFull Remote Seal portfolioHART, FF, PA, Wireless, 1..5V
Up to 0,04% AccuracyPiezo TechAP, GP, DP10mbar – 600 barFull Remote Seal portfolioHART, FF, PA
Up to 0,025% AccuracyPiezo techGP, DP400 mbar – 100 barFull Remote Seal portfolioHART, FF, PA
Up to 0,04% AccuracyPiezo TechResonant Inductive & Piezo TechLevel / Flow Internal Calculations10 mbar – 100 barFull Remote Seal portfolioHART, Modbus
Val
ue
fo
r cu
sto
me
r
Product Performance
NOTESAP, GP, DP: Absolute, Gauge and Differential Pressure© ABB Group
July 14, 2020 | Slide 9
0,25 % ( up to 0,1% ) AccuracyPiezo Tech - AP, GP400 mbar – 100 bar4…20mA , opt. HART 7
PGS100 PAS100
The Baseline model in ABB Pressure Portfolio
—Where can PxS100 make the difference?
—
July 14, 2020 Slide 11
PxS100 – The Essential Pressure Transmitter
Any simple measurement
point
—What are the features and benefits delivered by PxS100?
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
The new HMI has:
• high visibility thanks to
• Wide display dimensions (2 inches)
• Backlight option
• improved touch response for best interaction
Display menu is constructed with intuitive and easy interaction logic similar to the existing ABB navigation standards.
On top, the multiple-teeth HMI board grants full flexibility in setting any position for display readability, with a +180°/-180° rotation available.
New high visibility HMI with backlit display
—PxS100 – The Essential Pressure Transmitter
Double threaded connection Threaded adapters Equivalent models
One single sensor can drive up to more than 300 equivalent models combining adapters, turndown and certification options
Flexible process connections: Threaded Adapters Modularity
—PxS100 – The Essential Pressure Transmitter
Front bonded connection Threaded flanges Direct mount seal equivalent models
One single sensor can drive up to more than 400 equivalent direct mount seals combining flanges, turndown and certification options
Flexible process connections: Threaded Flanges Modularity
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
PxS100 housing has been designed in stainless steel to be:
• Compact
• Sturdy
• Corrosion resistant
• Easy to clean (IP69K – Cleaning in Place)
On top, PxS100 has been tested and successfully delivers:
IP66 / IP67 / IP68 / IP69K
Compact Stainless Steel housing
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
Traditional business model New business model
PxS100 availability is increased through ABB authorized Channel Partners.Directs Sales are possible as well in areas where ABB has not yet built a CP network.
Fast Delivery
TOTAL TIME TO SERVE: 23 WORKING DAYS TOTAL TIME TO SERVE: 2 WORKING DAYS
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
Front bonded process connection is perfectly fitting in:
• Pulp & Paper
• Viscous processes
PxS100 front bonded connection will have:
• Stainless steel design
• Compact and robust geometry
• Broad range of measuring cells applicability
• AISI and HC diaphragm materials
• Availability of H-shield coating on AISI
• Availability of Diaflex coating on AISI and HC
Robust front-bonded connection
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
Diaflex H-Shield
Extremely high resistance against Hydrogen permeation effect:
• Temperature up to 420°C.
• Nano-structured coating
• Titanium composite
• PVD Physical Vapor Deposition - LARC technology
• Thickness : 2-5 µm
H-shield is available on the front bonded connection, the double threaded one and the ½ NPT Female one.
Extremely high hardness and low friction mechanical characteristics:
• Stable up to 600°C.
• Nano-structured coating
• Titanium base composite
• PVD Physical Vapor Deposition - LARC technology
• Thickness : 3-4 µm
• 4000 HV rating on Vickers Hardness scale
Diaflex is available on front bonded connection, either with AISI or HC diaphragm substrate.
Elevate performances of ABB technologies grant device’s longer operational life
ABB unique technologies
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
Wide choice of pressure ranges
All the specifications of PxS100 enable a perfect fit on essential measurement points
Gauge and AbsolutePressure
Measurement
4 main process connections:
½ NPT M + ¼ NPT F
½ NPT F
G ½ B
Front Bonded
5 main ranges
400 mbar
2,5 bar
10 bar
40 bar
100 bar
Analog (Z/S only)
and
HART 7
Protocols
0,25% Base accuracy
0,1% Optional accuracy
Turndown 10:1
Intrinsically
Safe Certified under
ATEX
IECEx
CSA (CA & US)
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
Easy Set up menu QR code functionalities
3 QR codes available for advanced operation on the device:
• Documentation QR Code
• DAD – Digital Advanced Diagnostic QR Code
• Channel Partner QR Code
A simple, smartphone-like approach, for the configuration menu*.
Essential and of easy interpretation.
Easy operation
*Easy Set up menu available on the HART version
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
Documentation QR Code Digital Advance Diagnostics Channel Partner Support QR Code
Easy operation
The QR code on the product nameplate grants a direct access to PxS100 webpage.
No more paper manuals or time losses to look for a detail on ABB documents: direct access to correct content!
In case of failure / warning, a QR code will pop up. Upon scan, it will lead to an on-line doc with:
- Resolution tips
- Condition details and potential causes
The specific set of info is constructed to provide more insights to on-field operators, reducing resolution time.
When purchased through ABB Channel Partners*, customers can find CP’s contact details by accessing this QR code* inside the Easy Set Up menu.
Availability of such details (i.e name, address, phone, mail, etc.) make the difference when in need for immediate support.
*Please ask your ABB Channel Partner contact if the option is available from their end.
—PxS100 – The Essential Pressure Transmitter
Month DD, YYYY
HMI
• Setting via 2 button touch display
• Setting via internal push buttons (Zero/Span) + SW write protect
Handheld
Hand Held Terminals (HART Transmitter)like DHH805
Software / PC
• FIM
• DTM
• Any third party Frame featuring ABB DD
Configuration and interoperability
—What are the water applications where PxS100 can fit?
—
July 14, 2020 Slide 25
PxS100 – The Essential Pressure TransmitterApplication examples
Sewerage water
Application conditions
How does PxS100 provide a solution?
Sewerage water is often viscous or containing suspended objects / particles.
PxS100 with front bonded diaphragm is designed not to be blocked or clogged as it might happen with a typical NPT connection.
Sewerage water
—
Pumping stations
At different stages at a water and wastewater treatment plant the water itself needs to be pumped from one place to another which is done by big pumps creating enough pressure to transfer the water further on in the pipe system to the different process stations, e.g. raw water inlet pumping station.
In pumping stations in fact, beside ensuring correct pressure levels are maintained to prevent bursting, presence of gauge transmitters allows monitoring for leakages.
July 14, 2020 Slide 26
• Compact solution
• Standard double NPT connection (1/2 male on the outside and ¼ female on the inside)
• Front bonded connection coupled with threaded EN / ANSI flanges accessories to obtain direct mounted flange equivalent model.
PxS100 – The Essential Pressure TransmitterApplication examples
Application conditions
How does PxS100 provide a solution?
—
Water storage and chemical tanks
Typical usage of storage tanks:
Sewage / dirty water containment
Surface water analysis
Rainwater harvesting
Process water containment
Chemical elements
July 14, 2020 Slide 27
• Wide choice of material
• Anti-abrasion for suspended particles → Diaflex
• Std or partially acid media→ 316L / Hastelloy C276
• Hydrogen permeation resistance → H-Shield
• Level measurement with ½ NPT type or 1”/2”/3” ANSI threaded flanges (PZF accessory)
Application conditions
How does PxS100 provide a solution?
PxS100 – The Essential Pressure TransmitterApplication examples
—
Pressure Reducing Valves (PRV)
Pressure Reducing Valves (PRV) – a gauge pressure transmitter on each side of the PRV so you can see up and down stream pressures and calculate what the pressure drop is across the valve.
July 14, 2020 Slide 28
PGS100 gauge model is available with standard process connection to fit such simple installation.
Since sometimes PRVs are installed below ground level, PGS100 delivers IP67 and IP68 to ensure
PxS100 – The Essential Pressure TransmitterApplication examples
Application conditions
How does PxS100 provide a solution?
—
Filtration process
To clean potentially contaminated water for drinking purposes or purify wastewater filtration processes based on different technologies are being used, e.g. sand, active carbon or biological filtration.
July 14, 2020 Slide 29
• Compact solution with std ½ NPT connection or direct mounted flange equivalent model (PxS100 + PZF accessory)
• Anti-abrasion for suspended particles → Diaflex
• Std or partially acid media→ 316L / HastelloyC 276
PxS100 – The Essential Pressure TransmitterApplication examples
Application conditions
How does PxS100 provide a solution?
—
In its broadest sense aeration is the process by which the area of contact between water and air is increased, either by natural methods or by mechanical devices. The basic purpose of aeration is the improvement of the physical and chemical characteristics of waters for public supply.
Primarily this improvement involves the reduction of unwanted tastes and odors. Aeration is one of the preliminary steps to other purification processes in the water treatment.
July 14, 2020 Slide 30
• Standard devices with medium / low ranges to be installed on the air supply piping:
• 400 mbar
• 2,5 bar
Application conditions
How does PxS100 provide a solution?
Aeration
PxS100 – The Essential Pressure TransmitterApplication examples
— —Contact us:
Giorgio DecataldoGlobal Product Manager – PressureMeasurement & [email protected]
Cecilia Yuan Marcoms Manager, South Asia HubMeasurement & [email protected]
Visit ABB webpage https://new.abb.com/products/measurement-products
Visit PressureTransmitter PxS100 webpagehttps://new.abb.com/products/measurement-products/pressure/absolute-pressure-transmitters/pas100-absolute-pressure-transmitter