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GROUP 1 PRESENTATION March 27 th , 2018 3/27/2018 1

Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

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Page 1: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

GROUP 1 PRESENTATION

March 27th, 2018

3/27/2018 1

Page 2: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

INTEGRATING CAD AND STORYBOARD

Ricardo GomezAssistant Project Manager

March 27th, 2018

3/27/2018 2

Page 3: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

CYCLER

3/27/2018 3

CAD credit: Anand Iyer

Page 4: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 4

MINING SITE

CAD credit: Logan Kirsch, Sean Thompson, Anand Iyer, Adit Khajuria

Page 5: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 5

MARS COMMS NETWORK

CAD credit: Ryan Duong and Sam Zemlicka-Retzlaff

Page 6: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 6

AIRLOCK TO CITY

CAD credit: Sean Thompson, Logan Kirsch

Page 7: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 7

CITY

CAD credit: Subhiksha Raman

Page 8: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 8

SCIENCE

CAD credit: Logan Kirsch

Page 9: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 9

LAUNCH PAD

CAD credit: Logan Kirsch

Page 10: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

HOUSING BUILDING EXTERIORS

Halen BlairStructures

City Infrastructure3/6/18

3/27/2018 10

Page 11: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

PROBLEM– BUILDINGS ARE JUST FRAMES

• Initial structure analysis of housing buildings (Apartment, Hospital, Gym, Grocer) only consists of building frame and forces on interior

• Need to address outer covering of buildings

• Main purpose is to simply serve as a barrier to prevent falls

3/27/2018 11

CAD by Subhiksha Raman,

Page 12: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

SOLUTION – THIN STEEL AND WINDOWS

• Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural steel with

• 36 meters squared of 1 mm thick windows per 20 m long section of wall, resulting in three or four windows per side of every floor depending on building dimensions.

• Simply take surface area using dimensions of buildings, and subtract from that the surface area of windows. Multiply each of these by their respective thicknesses and densities to receive mass of each required for the city.

3/27/2018 12

Mass of steel for building skin

[Mg]Mass of glass for windows [Mg]

Total City Usage 908 5,100

Page 13: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX – STEEL AND GLASS DATA

Individual Buildings City Totals

# of Apartment

Floors

Mass of Steel for

building skin [Mg]

Mass of Glass for

building windows

[Mg]

Mass of Steel for

building skin [Mg]

Mass of Glass for

building windows

[Mg]

Individual

Buildings

13 Floors 8.92 50.9 125 713

18 Floors 12.3 69.1 246 1,380

21 Floors 14.4 80.6 230 1,290

22 Floors 15.1 84.5 242 1,350

Hospital 3.09 17.3 12.4 69.2

Gym 4.63 25.9 27.8 155

Restaurant

/Grocer3.09 17.3 24.7 138

3/27/2018 13

Page 14: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

LIGHTINGMatt Prymek

ScienceCity / Food Production

3/27/18

2/13/2018 14

Page 15: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

ProblemThe City is underground and lacks any natural light sources.

● Require high-intensity, high-efficiency light sources for crops● Require lighting appropriate for both individual apartments, large public spaces● Light can’t make people hate themselves - live with flickering fluorescents?

However, Nearly every form of conventional lighting requires minerals that are difficult to produce on Mars:

Lighting System Material (per bulb)Material

ProductionLifespan (hours)

Efficiency (lm/W)

Incandescent < 1 g Tungsten [1]0.891 g

Tungsten~1,000 -

3,000[2][3] 8

Fluorescent

1-3 mg Mercury [4]< 1 mg Europium,

Lanthanum, Yttrium [5]

3.56 mg Mercury

0.890 mg Europium ~15,000 [4] ~81.3

Electron-Stimulated Luminescence

< 0.5 g Europium, Cadmium, Yttrium

[6]

0.890 mg Europium14.3 mg

Cadmium11,000 ~ 8

LED0.22 mg Gallium0.236 mg Arsenic

3.56 mg Gallium2.28 mg Arsenic >150,000 111

Page 16: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

SOLUTIONThe Sulfur Plasma Light Engine

+ Light piping for light distribution within apartments

Lighting SystemMass (kg)

Volume (cm3)

Power (W)

Brightness (lm)

Efficiency (lm/W)

Ceravison ionCORE [9] 1.9 4,400 400 26,000 65

Plasma-i AS1300 [10] 9.0 8,200 1360 163,000 120

System(City)

Av. Lighting [Lux]

Power[MW]

Volume[m3]

Mass[Mg]

Farming ~16,300 81.5 671 728

Residential ~200 2.46 27.1 25.0

Office ~500 0.684 7.52 3.25

Manufacturing 750-1,500 3.99 24.3 26.1

Public 100-700 0.344 2.10 4.55

TOTAL: ~ 89.0 732 787 Image: Subhiksha Raman.

Page 17: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIXSystem Lux

Public areas with dark surroundings 20 - 50

Simple orientation for short visits 50 - 100

Working areas where visual tasks are only occasionally performed 100 - 150

Warehouses, homes, theaters, archives 150

Easy office work, classes 250

Normal office work, PC work, study library, groceries, show rooms, laboratories

500

Normal drawing work, detailed mechanical workshops, operation theatres

750

Detailed drawing work, very detailed mechanical works 1,000

Tasks of low contrast and very small size for prolonged periods of time 1,500 – 2,000

Very prolonged and exacting visual tasks 2,000 – 5,000

Very special visual tasks, extremely low contrast, small size 10,000 –20,000

Page 18: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX

System Av. Lighting [Lux]

Power[MW]

Volume[m3]

Al[Mg/yr]

Cu[Mg/yr]

CaO2[kg/yr]

SiO2[kg/yr]

S[g/yr]

Ar[g/yr]

Farming ~16,300 81.5 671 12.2 1.840 26.9 10.1 140 14.9

Residential ~200 2.46 27.1 0.917 0.108 0.539 10.8 28.7 3.07

Office ~500 0.684 7.52 1.02 0.120 0.600 2.82 7.79 0.833

Manufacturing 750-1,500 3.99 24.3 8.74 0.514 1.03 4.83 13.4 1.43

Public 100-700 0.344 2.10 0.755 0.0444 0.0887 0.416 1.15 0.123

TOTAL: ~ 89.0 732 23.6 2.63 29.2 29.0 191.0 20.4

Material Replacement Rates

Page 19: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX

Image credit:[11] Image credit:[10]

Page 20: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

SOURCES[1] “How to Make Money Recycling Tungsten from Old Light Bulbs”, Specialty Metals, http://www.specialtymetals.com/blog/2018/1/22/how-to-make-money-recycling-tungsten-from-old-light-bulbs. Accessed March 26, 2018.

[2] “What Does Average Rated Life Mean?”, Bulbs, https://www.bulbs.com/learning/arl.aspx. Accessed March 26, 2018.

[3] “40-Watt Incandescent G25 Globe Double Life Soft White Light Bulb (3-Pack)”, Home Depot, https://www.homedepot.com/p/GE-40-Watt-Incandescent-G25-Globe-Double-Life-Soft-White-Light-Bulb-3-Pack-40G25W-2L-TP3-6/203909191. Accessed March 26, 2018.

[4] “T8 Watt-Miser™ - G13 Cap“, GE Lighting Europe: E-Catalog, https://catalog.gelighting.com/lamp/linear-fluorescent/t8-tubes/f=t8-watt-miser-g13-cap/. Accessed March 26, 2018.

[5] “Fluorescent Lamp Phosphors”, LampTech - The Museum of Electric Lamp Technology, http://www.lamptech.co.uk/Documents/FL%20Phosphors.htm. Accessed March 26, 2018.

[6] Jankowiak, P., “Cathode Ray Tube Phosphors Of Interest To The Experimenter”, 2010, http://www.bunkerofdoom.com/tubes/crt/crt_phosphor_research.pdf. Accessed March 26, 2018.

[7] “R30 65 Watt Replacement Interior Flood”, Vu1, http://www.vu1corporation.com/products/index.html. Accessed March 26, 2018.

[7] Melcer, L. G, “Light-Emitting Diode (LED)”, MadeHow, http://www.madehow.com/Volume-1/Light-Emitting-Diode-LED.html. Accessed March 26, 2018.

[8] Nelson, J. A., & Bugbee, B. “Economic Analysis of Greenhouse Lighting: Light Emitting Diodes vs. High Intensity Discharge Fixtures”, PLOS ONE, Vol. 9, No. 6, 2014. Retrieved from https://doi.org/10.1371/journal.pone.0099010.

2/10/18 20

Page 21: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

SOURCES[9] “ionCORE™ Light Engine”, Ceravision, http://www.ceravision.com/products. Accessed March 26, 2018.

[10] “Plasma-i AS1300 Light Engine”, Plasma International, http://www.plasma-i.com/plasma-i-products.htm. Accessed March 26, 2018.

[11] [1] A. J. Both, L. D. Albright, C. A. Chou, and R. W. Langhans, “A Microwave Powered Light Source For Plant Irradiation,” in III International Symposium on Artificial Lighting in Horticulture, 1997, pp. 189–194.

2/10/18 21

Page 22: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

CITY ENTERTAINMENT

Lucas MoyerHuman Factors

City InfrastructureMarch 27, 2018

3/27/18 22

Page 23: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

THE PROBLEM

• The citizens of Mars need a sufficient amount of entertainment within the city.

• There is a very limited amount of space and resources within the city for us to provide extra things such as entertainment for the citizens.

Requirements:• Select entertainment that appeals to all of the

population.• Allocate unassigned space for the citizens to use.• Ensure that entertainment is properly scaled due to

Martian gravity.• Incorporate physical activity into the entertainment

because the citizens need plenty of exercise.

3/27/18 23

Page 24: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

THE SOLUTIONOutdoor Recreation (Per Module):

3/6/18 24

Image created by Subhiksha Raman

Indoor Recreation (Per Module):

Size of Space # of AreasUse for Space

20 m x 20 m 4 Unassigned

40 m x 40 m 2Sand

Volleyball/wallyball

20 m x 60 m 2 Basketball

20 m x 40 m 2 Basketball

TOTAL: 10

Earth size

(m)

Mars size (m)

Dimension: l x w x h l x w x h

Basketball hoop height 3.05 3.88

Basketball court 25.6 x 15.2 25.6 x 15.2

Volleyball/Wallyball net

height2.43

3.27

Wallyball court 12 x 6 x 6 23.80 x 11.90 x 11.90

Volleyball court 18 x 15.2 35.70 x 30.14

Size of Space # of AreasUse for Space

20 m x 40 m 2Movie Theater/Unassigned

20 m x 20 m 1Computer Lab/Unassigned

TOTAL: 3

Page 25: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX: CAD

25

Image created by Logan KirschImage created by Logan Kirsch

Page 26: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX

Additional Information:

• Movie theaters – Continuously add to their libraries by downloading new movies from Earth.

• Computer labs - Citizens can download things such as news, TV, movies, music, eBooks, etc.

• One floor in each apartment building is a designated “lounge area.”• There are enough computers for 1 out of every 25 people to use at any

given time (200 per module). (Manufacturing)• Each indoor recreation building has a total of 13 floors. Movie theaters

take up the bottom 6 floors in their buildings, with the 7 leftover floors unassigned. Computer labs take up the bottom 3 floors in their buildings, with the 10 leftover floors unassigned.

Comms Data Limits (per person) (Sam Alpert):• 1 hr news broadcast each day• 5 hrs of tv or movies/month • 10 Gb of internet/month

26

Page 27: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX

Additional Information:

• A total workforce of 20 people are needed for general upkeep of outdoor recreation areas in the city.

• A total workforce of between 234 to 780 people are needed for all indoor recreation buildings in the city.

• Between 500 kW and 1 MW total is needed to power all indoor recreation buildings.

• Basketball and wallyball courts have a concrete base.

• Volleyball courts need a total of 1.49*103 Mg of sand.

27

Page 28: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

REFERENCES

[1] Tyson, Jeff “How Movie Projectors Work”, HowStuffWorks (2018) https://entertainment.howstuffworks.com/movie-projector.htm

[2] (n.a.) “Basketball,” Sports Court Dimensions (2015),https://www.sportscourtdimensions.com/basketball/

[3] (n.a.) “The Standard Dimensions and Measurements of a Volleyball Court,” Sports Inspire (2018), https://sportsaspire.com/volleyball-court-dimensions

28

Page 29: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

3/27/2018 29

AEROPONIC SUPPORT COLUMNS

Swapneel KulkarniStructures

Food Production3/26/2018

Page 30: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

PROBLEM: SUPPORTING MASS OF CITY, CROPS, WATER TANKS ON AEROPONIC SYSTEM

Spacing Requirements: • Volume available per aeroponic building: 2.43 x 106 m3

• Total number of floors: 9• Each floor has an area of 90,000 m2

• Each floor is 2.75 m tall (except for water tanks floor)• Total number of Farming modules: 3232• Two such aeroponic buildings

Mass Requirements:• City mass atop each Aeroponic system (Halen Blair): 2,4996 Mg• Farming Mass per floor (Kelsey Delahanty): 716 Mg• Mass of water and tanks per floor (Jonathan Rohwer): 4,710 Mg

Constraint:• Support structures must not take more than 1% of area in each farming module

30

Page 31: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

SOLUTION: STRUCTURAL STEEL COLUMNS

Input into code (Halen Blair) [1]: • Dimensions of each building: 300m x 280m x 27m

• Total weight to be supported: 29,706 Mg / Building

• Total number of support columns: 500

• Material: A36 Structural Steel (E = 200 GPa)

• Factor of safety: 10

Output:• Total mass of structure: 5.464 x 105 Mg

• Square beam side length required: 0.5665 m

• Total volume of structural elements: 70,055 m^3

Results from Stress Analysis:• Total mass of structural steel: 33,010 Mg

• Structural Life of one steel beam: 50 years

3/27/2018 31

FEM Analysis done by Swapneel Kulkarni

Images created by Kelsey Delahanty

Page 32: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX: INPUT FOR CODE [1] AND STRESS ANALYSIS

3/27/2018 32

Page 33: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX B: MODIFIED CODE

3/27/2018 33

Page 34: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX: MODIFIED CODE (CONT’D)

3/27/2018 34

Page 35: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

OVERVIEW OF THE MANUFACTURING SYSTEM

Eric ThurstonStructures Discipline

Ground Transportation and Manufacturing Groups3/27/18

35

Page 36: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

THE PROBLEM- BUILDING ON MARS

What kind of factories are there? What kind of goods are manufactured on Mars, and how do the factories get their resources?

• Mission Specifications:• Everything used on Mars must be built or maintained with Mars resources

• Assumptions• Complex machines would originally come from Earth as part of the start-up

process• Considering only a steady-state system• Power comes from the city’s grid• All materials come from resource extraction• Martian citizens provide the labor required for manufacturing

• Functional Requirements:• Manufacturing must be able to produce everything designed by V&S groups

(materials and processes)• Must be able to produce materials at rates required by system lifetimes (flow rates)

36

Page 37: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

THE SOLUTION – THE MANUFACTURING ECOSYSTEM

37

Manufacturing Lava Tube

Vehicle Assembly Building/Launch Site

Resource Extraction Sites

City Lava Tube

We’ve designed a manufacturing operation that fulfills the requirements of the rest of the civilization

Raw materials, old vehicles and equipment

New vehicles, equipment

Old rocketsRocket components

Components for city, food and comm’sManufacturing personnel, power, old TUV’s

Page 38: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX I – V&S GROUP FLOW RATES

38

Page 39: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX II – EXTRACTION RATES

39

Page 40: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX III – MATERIAL BREAKDOWN

40

Page 41: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX IV – MATERIAL BREAKDOWN

41

Page 42: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX V – MATERIAL BREAKDOWN

42

Page 43: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX VI – STEEL BREAKDOWN

43

Page 44: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX VII – ALUMINUM BREAKDOWN

44

Page 45: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX VIII – CONCRETE BREAKDOWN

45

Page 46: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX IX – DATA FOR CHARTS

46

Page 47: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

MANUFACTURING LAVA TUBE LAYOUT

Stuart McCrorie

Structures Discipline

Communications Infrastructure and Manufacturing Teams

3/27/2018

3/27/2018 47

Page 48: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

Problem:● We want a way to define where everything will be located in the manufacturing lava

tube○ Floor space allocations for multiple processes○ Determine flow through plant○ Personnel requirements at each point

Considerations:● Flow of materials through the plant● Personnel requirements at each point

Steel Flow Path

THE PROBLEM

3/27/2018 48

Page 49: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

● Large scale production closer to the door, reduces need to carry raw material far distances

● Separate tube by sections, allows room for expansion

○ Can help isolate sensitive processes (silicon growing, computer assembly) from large-scale industrial processes

SOLUTION

3/27/2018 49

Production Process Floor Space Required (m2)

Steel 120,000

Aluminum 20,000

Polyethylene 5,000

PVC 25,000

Sulfur Concrete 10,000

Glass 3,000

Ent

ranc

e/U

nloa

ding

Arc FurnacesPlastic Forming

Extrusions

Transportation Rail

Vehicle and Part Assembly Heat Ovens

Cement Casting

Pulling

Rolling

PV

C

Metal ProcessPlastic ProcessAssemblyCementTransportation

Page 50: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX A: MATERIAL REQUIREMENTS

3/27/2018

Desired Material

Processes Power Required, kW

Personnel Requirements

Material Output, Mg/year

Steel Arc Furnace, Extrusion, Pulling, Rolling, Heat Ovens, Casting

1324.8 18 - Forming 9214.0

Aluminum Arc Furnace, Extrusion, Rolling, Heat Ovens

365.4 8 - Forming 238.0

Polyethylene Non-heated mixing, heat ovens

6.241 12 - Forming 93.0

PVC Polyethylene heating, casting

13 5 - everything 217.0

Concrete Arc Furnaces, Casting

1.808 8 - everything 517.5

*Values found by all members of the manufacturing team

Page 51: Purdue University College of Engineering...Mar 27, 2018  · SOLUTION – THIN STEEL AND WINDOWS • Building exteriors will be covered in a very thin 0.5 mm thick sheet of A36 structural

APPENDIX B: Material Flow Paths

3/27/2018

Desired Material Required flow rate (Mg/year) [Thurston, Nazmy]

Process Power Required (kW-h) [1,2,3]

Work Required per Year (kW-h per annum)

Operating Power Required (kW)

AISI 4130 Steel 1085 715.10 77803.0 ---

Stainless Steel 316L 137 791.55 3332.4 ---

A36 Structural Steel 7992 748.23 2967981.5 ---

Sum of Metals 4120.25 --- 3078249.0 1324.8

Aluminum 6061-T6 238.0 718.14 29132.1 365.4

Sulfur Concrete 517.5 0.845 7920.47 1.808

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[1] [NA], “Time Required to Melt 1000kg of Cast Iron Using A Induction Furnace”, Electronic Induction, http://www.electroheatinduction.com/time-required-to-melt-1000kg-of-cast-iron-using-a-induction-furnace/[2] [NA], “Rolling Aluminum: From the Mine to the Mill”, The Aluminum Association Third Edition, 2007,http://www.aluminum.org/sites/default/files/Rolling_Aluminum_From_The_Mine_Through_The_Mill.pdf[3] Wan, Li; Wendner, Roman; Cusatis, Gianluca, “A Novel Material For In Situ Construction on Mars: Experiments and Numerical Simulations”, Construction and Building Materials, https://arxiv.org/pdf/1512.05461v1.pdf

APPENDIX C: REFERENCES

3/27/2018

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COMPUTER MANUFACTURING ON MARS

Riley ViverosMission DesignManufacturing

3/27/2018

3/27/2018 53

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COMPUTER REQUIREMENTS

3/27/2018 54

• Problem• Many of our city’s systems needs computers to operate• Computers needed for automation, calculations, manufacturing, etc.

• Goal• Design computer chips to meet the computing needs for each vehicle and

system group and determine resource input and output

• Requirements• Computer chips must be manufacturable on Mars

• Assumptions• Design one Standard Computer (SC) that will be a generic model that can

perform various tasks based on individual system requirements• Our computers can use parallelization with more computer chips to increase

computing power

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COMPUTER CHIP MANUFACTURING

3/27/2018 55

Vehicle/System Group # of Standard

Computers (SCs)

Space Transport 25

Ground Transport 840

Resource Extraction 690

Manufacturing 30

Science Support 700

Communications

Infrastructure

60

Food Production 20

City Infrastructure 2500

TOTAL 4865

• Computers will be 32 bit, 233 MHz with 350 nm transistor size. Defined as 1 Standard Computer

• Most feasible for humans to make by hand• Modern has 10 nm transistors, but those require

very precise measurements and machinery [1]• Each computer is approx. 5 kg and a 5 year lifespan

• Can vary based on specific system requirements• Each computer is almost entirely silicon and copper

with tiny amounts of Boron, Phosphorus, and Gold [1]• Silicon must be used in a pure form, chemical reaction

with Magnesium separates SiO2 into pure silicon [2]• Computers are made by hand in a clean room• 7521 kJ of energy and 32 m3 manufacturing area

• 783 Watts over 8 hour work day

Total number of SCs needed by each system (defined in Appendix)

Material Mass (Mg/year)

Silicon Dioxide 9.382

Copper 0.486

Magnesium 7.600

Gold/Boron/ Phosphorus

Negligible(~grams/year)

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APPENDIX• 4865 computers replaced every 5 years.• 973 computers per year, 4.5 kg silicon/computer, 0.5 kg copper/computer• 4378.5 kg pure silicon/year, 486.5 kg copper/year

SiO2 + 2Mg –> Si + 2MgO

• Used molar masses to find required amount of Silicon Dioxide and Magnesium

• Used Specific heat to find energy (power) required

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MASS CALCULATION

3/27/2018 57

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ENERGY CALCULATION

3/27/2018 58

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NOTES ON COMPUTER MANUFACTURING FROM PROFESSOR GEORGE ADAMS

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SYSTEM COMPUTER NEEDS (BLAKENBERGER, DWYER, BLASKOVICH)

3/27/2018 60

• Space Transport• Requires16 SCs for the crew capsule, 3 for the launch vehicle and 6 for the lander.

• Ground Transport• Requires 4 SCs for communication, 8 SCs per crewed rail car, 8 SCs for each rover

• Resource Extraction• 10 SCs per mining truck, 5 SC per dragline excavator, 10 per processing facility

• Manufacturing• Requires 3 SCs per CNC station and estimate of 10 stations total

• Science Support• Will need 10 SCs per rover and there will be 70 rovers at all times

• Communication • Each satellite requires 5 SCs for control and communications for each of the 12 satellites

• Food Production• 20 SCs needed for timing and control of irrigation system

• City Infrastructure• 1 SC will be provided for every 4 people for general recreation, work, record keeping, etc.

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REFERENCES

3/27/2018 61

• [1] Professor George Adams Interview. (2018).• [2] “Silicon dioxide react with magnesium,” SiO2 Mg = Mg2Si MgO |

Chemical reaction and equation Available: https://chemiday.com/en/reaction/3-1-0-7242.

• Heat, Work and Energy Available: https://www.engineeringtoolbox.com/heat-work-energy-d_292.html.

• 2.1 Silicon Dioxide Properties Available: http://www.iue.tuwien.ac.at/phd/filipovic/node26.html.

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RAIL SYSTEM TRADE STUDY

Kyle TincupHuman Factors

Ground Transportation3/27/2018

3/27/2018 62

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SYSTEM REQUIREMENTS AND ASSUMPTIONS

3/27/2018 63

System Requirements:● Transport necessary resources from

resource extraction sites● Transport maintenance crews to and

from resources extraction sites

Assumptions:● Steady-state problem● Track is already established● Resource location sites are independent

of ground transportation material needs● Rovers are capable of traversing

designated rail routes

CAD Drawing from Sean Thompson

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64

RAIL SYSTEM JUSTIFICATION

Resource Efficiency:

● Rail = 168 Mg of Resources● Rover = 8.3 Mg of Resources● Would Require 20 times more rovers than resource rail cars (5546 total resource rovers)

Power:

● The rail system is approximately 4 times as power efficient as the rover based solely on the amount of wheel sinkage vs the coefficient of rolling resistance.

● Battery powered rovers would be incapable of transporting resources from thorium and copper extraction sites (Stephen Kubicki)

Communication:

● Each rover would require an additional 2 standard computers and a 0.3 m diameter satellite dish to communicate with MNET (Mitch Hoffman)

● The autonomous rovers would drastically increase every aspect of the communication infrastructure’s mass, power, and volume (Ryan Duong)

3/27/2018

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RAIL SYSTEM JUSTIFICATION

3/27/2018 65

Power Requirements:

Plots generated from Stephen Kubicki’s Slope_Power Matlab code

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66

RAIL SYSTEM JUSTIFICATION

System Rank Reasoning

Train 5 1.3 units weight of resources carried per unit weight of infrastructure

Rover 1 0.014 units weight of resources carried per unit weight of infrastructure

Hopper 2 0.4 units weight of resources carried per unit weight of infrastructure

Resources Efficiency Given Current Rover Design

Table from Ana Paula Pineda Bosque’s long distance transport trade study

3/27/2018

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RESOURCE EXTRACTION INTEGRATION

Sean ThompsonCAD

Ground Transport3/27/2018

3/27/2018 67

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PROBLEM

• How will our designs be used to extract resources?

Requirements:• One resource cart per day per site

• Resource Extraction• Maintenance carts six time per year

To Determine:• The interaction between the mining sites and

our carts3/27/2018 68

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SOLUTION

69View of Mining Site in collaboration with Logan Kirsch and Anand Iyer

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APPENDIX

3/27/2018 70

Second View of Mining Site

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APPENDIX

Vehicle Material Mass [Mg] Power [kW] or Energy Capacity[kWh]

Volume [𝒎𝒎𝟑𝟑] or Surface Area [𝒎𝒎𝟐𝟐]

Personnel Rail Cart

Aluminum & Steel

13.01 147 45

ResourceRail Cart

Steel 22.11 (Empty)168.3 (Full)

127 114

Flatbed Rail Cart

Steel 28.67 127 40 (Surface Area)

Crewed Rover

Aluminum 3.71 41.6 (EnergyCapacity)

10.5

Tube Utility Vehicle

Aluminum 0.12 21.7 (Energy Capacity)

7 (Surface Area)

3/27/2018 71

Mass (Eric Thurston), Power (Stephen Kubicki), and Volume (Eric Thurston) of Each Vehicle

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APPENDIX

Rail Part Length [m] Width [m] Height [m]Concrete Slab 6.5 2.62 0.1Concrete Substrate

6.5 2.92 0.15

3/27/2018 72

Length of Rail [km] Total Mass of Rails [Mg]13444 1.811*107

Vehicle Amount of Vehicles Personnel Rail Cart 10Resource Rail Cart 274Flatbed Rail Cart 35Crewed Rover 20Tube Utility Vehicle 50

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APPENDIX

3/27/2018 73Steel Rail Dimensions

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WATER SYSTEM DESIGN INTERACTIONS

Nicole FutchHuman Factors

Ground Transport/ Space Transport/ City Infrastructure3/27/18

3/27/2018 74

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THE PROBLEM

How do the water systems and carrying vessels fit into the overall design?

Requirements• Reclaim at least 90% of all wastewater in the recyclers.• Provide potable water to all citizens and tourists.

Ground Transport:• Provide life support to a maximum of 3 people in the rovers.• Provide life support to a maximum of 4 people in the rail vehicles.

City Infrastructure:• Provide life support to 10,000 people in the city.

Space Transportation:• Provide life support for a maximum of 310 days• Provide life support to 50 people.

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Ground Transport:

- Supports maintenance and supervisory missions

- Requires manufacturing, resource extraction

THE SOLUTION

3/27/2018 76CAD images courtesy of Sean Thompson.

City Infrastructure:

- Has the potential to supply food production

- Interfaces with resource extraction

- Requires manufacturing

Space Transport:

- Has the potential to supply Sabatier reactions

- Interfaces with resource extraction

- Requires manufacturing

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APPENDICES, CITYCity Water System, 1 system per module

77

Mass 1520 Mg

Power 5.06 MW

Volume 1840 m3

Computers 2

Specifications

City (per year)

Steel (Mg) (2%) 3.181

Polyethylene (Mg) (5%) 2.272

Activated Carbon (Mg) (1%)

2.272

Manufacturing

CAD images courtesy of Sean Thompson.

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APPENDICES, SPACE TRANSPORTSpace Transport Water System

78

Mass 1520 Mg

Power 5.06 MW

Volume 1840 m3

Computers 2

Initial water (Mg) 3.87

Specifications

Cycler (per trip)

Steel (Mg) (2%) 0.111

Polyethylene (Mg) (5%) 0.013

Activated Carbon (Mg) (1%)

0.0013

Manufacturing

CAD images courtesy of Sean Thompson.

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ADDITIONAL INFORMATION

Simplified recycling system schematic:

79

Image redrawn by Nicole Futch; based off of image by D. Layne Carter [1]3/27/2018 79

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APPENDICES, CARBON SCRUBBING

80

Space Transport:

Frequency:Once per cycle

CO2 production:0.13 Mg

Energy Required:6.27 kW

City Infrastructure:

Frequency:3 months

CO2 production:152 Mg

Energy Required:8.82 MW

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ADDITIONAL INFORMATION

Activated Carbon for water filtration; including revitalization process [4]

81Image drawn by Nicole Futch; based off of JTOP Co. design [3]3/27/2018

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ADDITIONAL INFO, RECYCLER SIZING

This code takes historical data and interpolates appropriately sized water recyclers.

823/27/2018

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ADDITIONAL INFO, CI RECYCLER SIZE

Sample output for recycler sizing for the city, which was calculated based on water that must be taken by the system per day.

833/27/2018

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ADDITIONAL INFO, ST RECYCLER SIZE

Uses ‘people’ option of code on slide 8 since the system will be used in an environment that more closely resembles ISS.

843/27/2018

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ADDITIONAL INFO, ST INITIAL WATER

This code computes the initial/ongoing water need for the recyclers that will be used in the city and on the cycler.

A sample output for the cycler is shown below.

3/27/2018 85

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APPENDICES, GTGround Transport water and food, personnel rail vehicles

86CAD images courtesy of Sean Thompson.

Water tank Food bin

Mass (kg) 12

Power (kW) 0

Volume (m3) 0.0503

Mass (kg) 16.4

Power (kW) 0

Volume (m3) 0.2

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APPENDICES, GT

87

Ground Transport water and food, rover vehicles

87CAD images courtesy of Sean Thompson.

Water tank Food bin

Mass (kg) 3.41

Power (kW) 0

Volume (m3) 0.0078

Mass (kg) 1.71

Power (kW) 0

Volume (m3) 0.0068

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ADDITIONAL INFO, GT CARRY

This code computes how much food and water will need to be carried by a vehicle for its missions, and computes the amount and specs of material needed to make the containers.

Inputs: number of days, number of people, preferred height of tank.

3/27/2018 88

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ADDITIONAL INFO, GT FOOD/WATER CARRY

Water and food carrying code continued.

3/27/2018 89

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ADDITIONAL INFO, GT CARRY

Water carrying code end.

Sample output for 4 person train traveling for 5 days with tank height of 0.4 m:

3/27/2018 90

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SOURCESSources

[1] Carter, D. L. “Status of the Regenerative ECLSS Water Recovery System” NASA Technical Reports Server. 23 Jan 2009.R Rept. 2009-01-2352. https://ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/20090033097.pdf

[2] “Environmental Control and Life Support System”, NASA G-281237, 23 Aug 2017. https://www.nasa.gov/sites/default/files/atoms/files/g-281237_eclss_0.pdf

[3] “Water Recycle Treatment System”, JTOP Co., Ltd, 2015. Osaka, Japan. Accessed 4 Mar 2018,

http://www.kankeiren.or.jp/kankyou/en/pdf/en026.pdf

[4] Special thanks to Mr. D. Layne Carter of NASA Marshall Space Flight Center.

913/27/2018

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REMOTE COMMUNICATION SYSTEM OVERVIEW

Mitch HoffmannCommunication and Control

Ground TransportationCity Infrastructure

3/6/2018

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REMOTE COMMUNICATION SYSTEM: MITCH HOFFMANN

Needs/Requirements

• Transmit 6 continuous HD video and controls feeds to each resource site for teleoperation. 60 Mbps

• Relay all data from ground station to users within the city. 53 Mbps

• Enable communication between ground vehicles to facilitate switching and timing of rail cars

Assumptions

• Fiber optic signal is usable up to 13 km without repeaters. [1]

• Comms antennas on rovers and railcars are 2 m high

• Maintenance vehicles are located a maximum of 2 km perpendicular distance from the tracks.

3/27/2018 93

The Problem: Sharing Information between the city, outposts, and ground transportation vehicles.

Image Credit: Pau Pineda (both)

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REMOTE COMMUNICATION SYSTEM:MITCH HOFFMANN

• A trunk of optical fiber runs the entire length of the train routes

• At each site along the route, a branch point (yellow) muxes and demuxes data for the site from the trunk

• Stationary access points interface with end users (maroon)

• Power for repeaters is drawn from the rail power supply

• Remote Communication Outlets collocated with repeaters (orange) broadcast radio signals to nearby vehicles

• Power requirements: 94.8 kW Nominal263.9 kW Peak

3/27/2018 94

The Solution: Hybrid optical and radio communication system connecting remote outposts.

User Max Data Requirement [Mbps]

System Maximum[Mbps]

Req. Met

Remote sites 360 1000 Yes

Ground Station 53 1000 Yes

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STATIONARY ACCESS POINTS

3/27/2018 95

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RCOS

3/27/2018 96

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BRANCH POINTS

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REFERENCES[1] A. Services, “Fiber Optic Systems Technical Overview Student Guide.” Ameritech Services, 1999.

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MARTIAN ATMOSPHERIC PROCESSING SYSTEM

Diego A. MartinezPropulsion

Resource Extraction03/26/2018

03/26/2018 99

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THE PROBLEM

• Objective: To provide various gases to all vehicle and systems group with minimal waste products, prioritizing low power solutions

03/26/2018 100

ResourceDaily

Requirement (Mg)

Oxygen 1.82Nitrogen 0.227

Carbon Dioxide 5.82Argon 0.063

Methane 2.79*Fractional Distillation CAD provided by Adit Khajuria

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THE SOLUTION

03/26/2018 101

Notes About System• Large amount of

excess oxygen and small amount of nitrogen for reserves and terraforming

• Nitrogen: 0.11 Mg/day

• Oxgyen: 28 Mg/day• With safety factor for

production, we store gases to supply needs for 30 days

• New power requirement includes storage of extra gasSystem Sizing

Mass 3700 MgPower 25 MWVolume 5000 cubic meters

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REQUIREMENTS VS PRODUCTION

3/27/2018 102

ResourceDaily

Requirement (Mg)

Daily Production (Mg)

RequirementSatisfied?

Oxygen 1.82 30.956 Yes

Nitrogen 0.227 0.34 Yes

Carbon Dioxide 5.82 5.82 Yes

Argon 0.063 0.34 Yes

Methane 2.79 3.45 Yes

Note: Points of Contact for requirements provided on following appendix slide

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REQUIREMENT BREAKDOWN

3/27/2018 103

V&S Group Use Resource Daily Need (Mg) Yearly Need (Mg)

City

Tube Pressurization Oxygen 0.097 35.6Tube Pressurization Nitrogen 0.227 83.0Drinking, Aeroponics, Bathing, and all other water city water needs

Water 160 58400

Food Production Aeroponics Carbon Dioxide 5.82 2120

Propulsion

Space TransportMethane 0.453 165Oxygen 1.72 629

Space Transport Argon 0.063 23.17Communications Methalox 0.002 0.804

CommunicationsMethane 0.003 0.951LOX 0.010 3.62

Communications Argon 7.68e-5 0.028

Science SupportDeimos

Methane 1.43e-4 0.052Oxygen 5.43e-4 0.1983

PhobosMethane 9.32e-5 0.034Oxygen 3.54e-4 0.129

ManufacturingPolyethylene, PVC production Methane 1.91 698

Resource Copper Production Carbon Monoxide 8.03 2930

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RISK IDENTIFICAATION

• Compressor System

3/27/2018 104

Compressor Failure

Power transmission failure Mechanical failure

Lubricant failure, FOD

contamination, unregulated

thermal environment,

crack propagation

Faulty cabling, electrical shorting,

arcing

OR

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APPENDIX – MAPS CODE

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APPENDIX – MAPS CODE

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APPENDIX – MAPS CODE RESULTS

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APPENDIX – MAPS CODE RESULTS

03/26/2018 108

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CRUSHING FACILITY INTEGRATION

Adit KhajuriaCAD

Resource ExtractionMarch 27, 2018

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PROBLEM• Problem:

• Illustration of the integrated Crushing Facility• Updated drag-line excavator• Full crushing facility visual

• Integration with Ground transport

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SOLUTION

111

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• Rests on lip of crater and uses boom and bucket to collect minerals from craters

• Gathers regolith and sends to haul truck• Haul truck transports regolith to crushing

facility• Crushing facility crushes regolith and

sends it up along conveyor belt• Electromagnet picks up meteorites• Crushed regolith is put into railcars for

transport to city

BACKUP - DRAGLINE EXCAVATOR

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• Bucket volume of 5 m3

• Bucket is dragged along crater by cables, which are hoisted by the boom

• Boom extends 100m

BACKUP - DRAGLINE EXCAVATOR

1.7m 1.7m

1.7m

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• Excavator moves on “stands”• Grips on bottom help with traction and

maneuverability along lip of crater

BACKUP - DRAGLINE EXCAVATOR

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COMPLETE MINING SYSTEM OVERVIEW

Will ChlopanPower and ThermalResource Extraction

3/26/2018

1153/27/2018

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THE PROBLEM

• How do we bring metal rich Martian rock to the city?

• System Requirements• No on site crew required• Can load 100 m3 of rock into railcars• Maintenance can be performed in 2 days or less• No risk to city with daily operations• Many resource requirements

• How does the mine connect to the city?

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MINING OVERVIEW

117

System Specifications Per Mine

Power 3.0 MW

Mass 93 Mg

Volume 110 m3

3/27/2018

CAD by Adit Khajuria, and Anand Iyer

20 magnetic vehicles search for asteroids with rare materials

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HAUL TRUCK

1183/27/2018

• 80 s cycle for dragline excavator • 2.260 m3 per cycle

• 20 s cycle for intermediate excavator• 0.300 m3 per cycle

Analysis by Islam Nazmy

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DRAGLINE EXCAVATOR

3/27/2018 119

Bucket Size (m3

) Boom Length (m) Track Width (m) Cycle Period (s)

Dimension 2.260 100 2 80s

• Removes rock from impact craters• 1 per mine

CAD by Adit Khajuria

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INTERMEDIATE EXCAVATOR

Bucket Size (m3

) Boom Length (m) Track Width (m) Cycle Period (s)

Dimension 0.300 3.0 0.5 20

3/27/2018 120

CAD by Anand Iyer

• Dragline excavator can not safely load haul trucks

• Intermediate excavator moves rock from pile made by dragline excavator into haul trucks

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HAUL TRUCK

3/27/2018 121

Bed Width (m) Bed Height (m) Bed Length (m) Bed Volume (m3

)

Dimension 2 1.8 4 6

CAD by Adit Khajuria, and Anand Iyer

• Moves rock from excavators to crusher

• 3 per mine• Drives on haul road to recharge

batteries to and from excavator site• 9.635 kWh lead acid battery

- + -

- + -

- + -

CAD by Adit Khajuria

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CRUSHER

1223/27/2018

• Processes 6 m3 from 1 haul truck in 1 min 28 s• Loads 100 m3 railcar in 3 hrs 11 min• Requires 450 kW to operate• 1 per mine• Loads rock into railcar

Analysis by Will Adams

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RARE RESOURCE CART

3/27/2018 123

CAD by Adit Khajuria, and Anand Iyer

Vehicle RequirementsMass (Mg) 400E4Battery Capacity (MWhr)

14.24

Volume (m3

) 1000

• Searches for meteorites on the surface of Mars

• 20 vehicles operating simultaneously

• 5.607E5 Mg of meteorites per year

• Sweeps 1.023E3 km2 per day (total)

Analysis by Islam Nazmy

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OVERVIEW OF RESOURCE EXTRACTION LOCATIONS

Megan HarwellScience

Resource ExtractionMarch 27, 2018

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PROBLEMHow do the chosen resource extraction fulfill the needs of the city?• Fundamental needs:

• At minimum, must yield enough to sustain population• Minimize distances as much as possible• Must have extractable source and large pool of resources

• Assumptions:• Surface abundance is projected through regolith layers• All minerals are extractable in their current form

3/6/2018 125

Mineral Required by Needed(Mg/yr) Required to produce

SiO2City, transport, Food, SC

38.85 Glass production,

Al2O3City, s transport, ground, SC, food

350.18 Aluminum sheets, components used in manufacturing

FeO City, Manufacturing, ground transport, food

12694.40 Steal production, nutrition

Th City 2313.52 Reactor fuel

NO3, NO4food 31.62 Food production, growing plants

Mo Food, manufacturing 0.66 Steal production, alloy production, human nutrition

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RESOURCE EXTRACTION SITES

Mineral Required by Needed(Mg/yr) Yield (Mg/yr) Source

SiO2City, transport, Food, SC

38.85 183200 Each extraction site

Al2O3City, s transport, ground, SC, food

350.18 29140 Each extraction site

FeO City, Manufacturing, ground transport, food

12694.40 73730 Each, abundance at Gale, Reull

Th City 2313.52 844400 Each, abundance at Shalbatana

NO3, NO4food 31.62 126.7 Gale Crater

Mo Food, manufacturing 0.66 4.087 Iron meteorites, trace at Gale

Thorium: 0.71 weight percent

Copper Oxide: 15 weight percent

Nitrates: 0.11 weight percent

MiridianiPlanum

Reull Vallis

Gale Crater

ShalbatanaValliis

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APPENDIX: WHY THESE LOCATIONS

3/27/2018 127

Gale Crater: The specific layers under Gale are not reproduced in any crater closer to home base, nor are the lake sediments, according to this USGS map 3292 via JMARS.

The ephemeral lake theory includes that Gale may have been filled when the water table was higher than the depth of the crater, which would imply that its relationship with the northern plains ocean is an important factor in the minerology of the gale sediments.

Kinkora crater, at 112.88 E, -24.91 N was checked, but did not show the same geology as Gale. Yes, there was water alteration, but different drainage.

Gale Crater

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3/27/2018 128

Shalbatana Vallis: Th eonly region shown to have

spectral signatures of copper so far. If the valley was formed from water running from Orson Welles Crater into the northern panes, then we should try to find a crater unit on a similar bedrock, also affected by water alteration.

Search for a valley with a similar geologic setup has been inconclusive. The guess was drainage from impact crater with lake sediments at bottom into lower altitude area, from the Hesparien to Naochian crust.

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SOURCES[1] Yen, A., et al. 2005. “An integrated view of the chemistry and mineralogy of martian soils.” Nature. 435. pp. 49-54.[2] Klingelhofer, G. et al. 2004. "Jarosite and Hematite at Meridiani Planum from Opportunity’s Mossbauer Spectrometer". Science. Vol. 306. pp. 1740-1745.[3] Rieder, R., et al. 2004. "Chemistry of Rocks and Soils at Meridiani Planum from the Alpha Particle X-ray Spectrometer". Science. Vol. 306. pp. 1746-1749[4] Popa, C., et al. "Evidences for Copper bearing minerals in Shalbatana Valley, Mars," 45th Lunar and Planetary Science Conference. 2014. Abstract #2340. [5] http://onlinelibrary.wiley.com/doi/10.1029/2005JE002501/full[6] Thompson, A., “Buried Glaciers Found on Mars,” Space.comAvailable: https://www.space.com/6137-buried-glaciers-mars.htm.[7] Wetherill, G.W., “Isotopic Composition and concentration of Molybdenum in iron meterorites,” Journal of Geophysical Research, vol. 69, 20, 1964, pp. 4403-4408[8]”Poulet, F., Bibring, J.P., Mustard, J.F., Gendrin, A., Mangold, N., Langevin, Y., Arvidson, R.E., Gondet, B., The OMEGA Team. “Phyllosilicates on Mars and implications for early martian climate,” Nature, vol. 438, 2006, pp. 623-627.[9]Poulet, F., Mangold, N., Loizeau, D., Bibring, J.P., Langevin, Y, Michalski, J., Gondet, B., “Abundances of minerals in the phyllosilicate-rich units on Mars,” Astronomy & Astrophysics, Vol. 487, 2008, L41-L44[10]Carter, J., Poulet, F., Bibring, J.-P., Mangold, N., and Murchie, S., “Hydrous minerals on Mars as seen by the CRISM and OMEGA imaging spectrometers: Updated global view,” Journal of Geophysical Research: Planets, vol. 118, Apr. 2013, pp. 831–858.

3/27/2018 129

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OVERVIEW OF THE CYCLER’S DESIGN

John ClevelandMission Design

Space Transportation3/27/18

3/27/18 130

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THE PROBLEM: CREATING A SAFE AND EFFECTIVE CYCLER DESIGN

Cycler Design Requirements:1. Crew/passenger living area must rotate* to provide

artificial gravity2. Docking ports must not rotate* to improve docking

accuracy and safety3. Communications equipment must not rotate* to

ensure pointing accuracy4. Central column must be crew-accessible for

maintenance and storage5. Connected, pressurized sections must rotate* at the

same rate to increase lifetime of atmospheric seals*Note: Rotation with respect to an inertial reference frame

3/27/2018 131

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THE SOLUTION: DOCKING AND UTILITY MODULES

• Cycler ring and central column are contiguous and always rotating

• Two non-rotating utility modules are positioned at each end of the central column

• Communications equipment and docking ports are mounted on utility modules

Images by Anand Iyer3/27/2018 132

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APPENDIX: DOCKING PROCEDUREInitial state: Taxi inbound, docking port empty and non-rotating1. Taxi approaches and docks2. Utility module and taxi spin up to match cycler rotation

using reaction control thrusters3. Utility module seals with the cycler4. Passengers and crew disembark the taxi and enter the

cycler 5. Taxi depressurizes and utility module disengages seals

with the main body6. Utility module spins back down with taxi using reaction

control thrustersFinal state: Taxi docked, taxi and utility module non-rotatingCommunications during the procedure are handled by the other non-rotating utility module

3/27/2018 133

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APPENDIX: OTHER DESIGNS CONSIDERED

Entire cycler rotatingFailed requirements 2 and 3

Main ring rotating, central column non-rotatingFailed requirement 5

Main ring rotating, central column non-rotating and depressurized

Failed requirement 4Ring and central column rotating, communications equipment mounted on non-rotating slip ring

Failed requirement 2

3/27/2018 134

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COMMON LAUNCH VEHICLE

Andrew BlaskovichMission Design

Space Transportation3/27/2018

3/27/2018 135

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PROBLEMSet of launch vehicles previously designed:• Optimized for individual performance

• 3 separate vehicles

• No common parts

Realistically these can be combined into one vehicle by altering the propellant load• This would be less efficient, but reduces manufacturing

and operational complexity

3/27/2018 136

Left to Right: Mnet launcher, Relay launcher, MEHDL Launcher (CAD

by Andrew Blaskovich)

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SOLUTION

Use a common launch vehicle architecture• Designed based on the capability of putting 3 MEHDL satellites into

areostationary orbit• Vary the propellant loading for the specific mission

3/27/2018 137

71%

100%

100%

64.2%

100%

Common Upper Stage

Common Lower Stage

Common Fairing

Legend

Mnet Launcher

MEHDL-H Launcher

MEHDL-A Launcher

Common Launch Vehicle Architecture (CAD by Andrew Blaskovich)

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TANK SIZING

• Tanks were assumed to be either spherical or capsule shaped

3/27/2018 138

Radius (m) Height (m)Lower Stage

Methane 3.30 -LOX 3.34 4.16

Upper Stage

Methane 1.73 -LOX 1.95 -

Tank Sizes

MethaneLOX

Cross Section View

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LAUNCH VEHICLE CAPABILITIES

• The full stack can lift at least 6 Mg to low Mars Orbit at an inclination of 36.8°

• The upper stage alone can lift 0.7 Mg to low Mars orbit at an inclination of 36.8°

3/27/2018 139

Common Fairing Design. The length L can be chosen for the desired

payload

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POWER FOR THE VEHICLE ASSEMBLY BUILDING

Faiz FerozPower & Thermal

Space TransportationMarch 27, 2018

3/27/2018 140

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PROBLEMBig Picture: The Vehicle Assembly Building (VAB) is where all our launch systems are to be built and readied for launch

Problem: quantifying the power requirement and how to provide said power requirement for assembly tools and life support

Knowns:

• The VAB is located 10 km from the city

• The surface area exposed to Mars’ surface environment is 8400 m2

• The structure of the VAB is concrete with a 0.5 m thickness (Jacob Roe)

• A recycling system is not necessary as food and water are transported to the VAB, and waste is sent out

• Propellants need to be stored and regulated in the building

3/27/2018 141

Image by Anand I. and Sean T.

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SOLUTION

Temperatures:• Ambient temperature: 218 K• Desired temperature: 293 KFor these temperature regulation at these values, the VAB requires 756 kW

Other power considerations:• Oxygen and Pressurization• Crane and Tools• Crawler Vehicle• Propellant Storage• Lighting

3/27/2018 142

Credit System Power [kW]

Me Temperature 756

TopherPowered Tools/Crane 5080

Propellant Storage 219

Tyler D. Crawler 1530

Matty P. Lighting 36.3

Andrew Ph. Oxygen/Pressurization 8.67

TOTAL: 7630

With the proximity of the VAB and the magnitude for the power requirement being 7.63 MW, the VAB will draw power from the city grid like the other resource sites with Jonathon Bensman’s power line design

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APPENDIX

�̇�𝑞 =Δ𝑇𝑇𝑅𝑅 ∗ 𝐴𝐴

Δ𝑇𝑇 = |218 K – 293 K|

3/27/2018 143

Mars Atmosphere

VAB Room

Concrete Wall0.5 m

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APPENDIX

A = 8400 m2

𝑅𝑅 =𝐿𝐿

𝑘𝑘𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 ∗ 𝐴𝐴

Thickness: L = 0.5 m

kconcrete = 0.6

𝑃𝑃 = ̇𝑞𝑞 ∗ 𝐴𝐴

3/27/2018 144

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APPENDIXOverall Final Power Design for Space Transportation Vehicles

3/27/2018 145

QuantityMass

[Mg]

Power

[kW]

Volume

[m3]

7 8.4 700 1.25e-2

QuantityMass

[Mg]

Power

[kW]

Volume

[m3]

20 0.6 5 0.25

Credit SystemPower

[kW]

Me Temperature 756

TopherPowered Tools/Crane 5080

Propellant Storage 219

Tyler D. Crawler 1530

Matty P. Lighting 36.3

Andrew

Ph.Oxygen/Pressurization 8.67

TOTAL: 7630

Cycler: 7 Safe and Affordable Fission Engines (SAFE-400) each producing 100 kW of power meet 700 kW for a system requiring 515 kW

Taxi Vehicles: Twenty 12 V lead acid batteries each rated at 125 Ah to meet more than our taxi requirement of 4 kW

VAB: Power is drawn directly from the city to meet the 7.63 MW power

requirement

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SOURCES

Z. S. Spakovszky, “16.4 Thermal Resistance Circuits,” Thermodynamics and Propulsion. [Online]. Available: http://web.mit.edu/16.unified/www/FALL/thermodynamics/notes/node118.html.

3/27/2018 146

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DESIGN SUMMARY: CYCLER COMMUNICATIONS

Noah GordonCommunications & Control

Space Transportation3/27/2018

3/27/2018 147

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THE PROBLEMProblem: • How do we communicate with the cycler while it is in transit?Requirements: • Maintain continuous two-way HD video communications with the cycler at all

times• The city shall be a joy to live in

148

CAD of cycler by Anand Iyer

3/27/2018

Assumptions:• We are able to perform routine maintenance on

the cycler• Limited data rate during solar conjunction of all

cyclers is acceptable• Solar conjunction occurs when a signal passes

within three degrees of the Sun [1]Ground Rules:• We place burdens of manufacturing on Earth

wherever possible• We prioritize high data rates for quality of life

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THE SOLUTION• The cycler is part of the Mars-Earth High Data Link (MEHDL) system• The cycler is equipped with 25-m-diameter antennae, allowing Martian satellites to

have smaller antennae diameters and power requirements• We choose to route all communications between Mars and Earth through the

cycler’s large antennae to drastically reduce the strain on Martian manufacturing• We base link budget analysis on a standard data rate of 42 Mbps (Sam Albert)• When solar conjunction renders both cyclers unusable as relays (for 8.85 days

every 15 years per Eliot Toumey), curtail rate to 10 Mbps and use relay satellite• Relay satellite is in heliocentric orbit of Mars’ size, out of phase by eight degrees

149

Satellite Power (kW) Antennae Diameters (m)

Solar Panel Area (m2)

Dry Mass (Mg)

Cycler 8 2x25 - -Mars Terminal 7 0.5, (2x0.5), 5 123.2 1.78

Relay 6.5 3, 7 108.4 1.54Earth Terminal 5.3 0.5, 10 99.5 1.02

Summary of relevant numbers for MEHDLCollaborated with Alex Blankenberger on link budget analysis3/27/2018

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APPENDIX: PREVIOUS ITERATION WITHOUT COMMS THROUGH CYCLER

3/27/2018 150

Previous Iteration

Satellite Power (kW) Antennae Diameters (m)

Solar Panel Area (m2)

Dry Mass (Mg)

Cycler 3.5 2x25 - -

Mars Terminal 14.5 0.5, (2x0.5), 3, 10 236.8 3.07

Relay 16.3 2, 3, 10 247.5 3.01

Earth Terminal 11 0.5, 10 187.7 2.61

Note reduction in antenna size on Mars Terminal and Relay, elimination of an antenna on Mars Terminal and Relay, and the roughly halving of power and mass requirements on satellites.

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APPENDIX: RELAY SATELLITE ORBIT

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APPENDIX: RELAY SATELLITE

3/27/2018 152

Cad by Sam Zemlicka-Retzlaff

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APPENDIX: LINK BUDGET ANALYSISEARTH TERMINAL<-> CYCLER

153

Link Budget Analysis spreadsheet from SMAD [2]

3/27/2018

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APPENDIX: LINK BUDGET ANALYSISMARS TERMINAL<-> CYCLER

1543/27/2018

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APPENDIX: LINK BUDGET ANALYSISRELAY <-> EARTH TERMINAL

155

(Using reduced data rate for relay satellite links)

3/27/2018

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APPENDIX: LINK BUDGET ANALYSIS RELAY<->MARS TERMINAL

1563/27/2018

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APPENDIX - REFERENCES1 GANGALE, T., “MarsSat: Assured

Communication with Mars,” Annals of the New York Academy of Sciences, vol. 1065, Dec. 2005, pp. 296–310.

2 Wertz, J. R., Everett, D. F., and Puschell, J. J., eds., Space Mission Engineering: The New SMAD, Hawthorne, CA: Microcosm Press, 2011.

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MARS SCIENCE ROVER

Jonathan BensmanPower and Thermal Management

Science Support03/27/2018

158

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PROBLEM: FINDING POWER REQUIREMENTS FOR THE SCIENCE ROVER

Requirements (Set by Science team) :• Max speed of 30 km/hr• Operates for 8 hours a day• 20° max slopeAssumptions:• Will take 12 hours to recharge batteryNeed to determine:• Mass of power system

• Power required by rover

• Volume of power system

159

From Logan Kirsch

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SOLUTION: USING SOLAR PANELS TO PROVIDED NEEDED POWER

160

Battery and solar panel size and weight found using Stephen Kubicki’s code and resources

System Power Required [kW]

Motors 30.7

Drill 17.3

Camera [1] 0.003

Communication Antennas

0.1

Spectrometer 0.02

Total 48.12

Max power required for each system on the science rover:

A 50 kWh battery and solar panels that provide 1.5 kW of power are used to power the rovers.

There will be 70 active science rovers at a time, below is the replenishment rates for the power system of these rovers:

Resource Rates [Mg/yr]

Silicon 0.119

Steel 0.463

Water and Sulfuric

Acid

0.206

Lead 0.825Power for communication is set by the communication group.

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APPENDIX I. ROVER DRILL [2]

161

From Logan Kirsch

The torque required for the drill was estimated to be similar to Earth’s soil, which is about 230.5 N-m. A rotations per minute (RPM) rate was set to 75.

𝑃𝑃𝑑𝑑𝑐𝑐𝑑𝑑𝑑𝑑𝑑𝑑 = 𝑇𝑇𝑅𝑅𝑃𝑃𝑇𝑇

𝑃𝑃𝑑𝑑𝑐𝑐𝑑𝑑𝑑𝑑𝑑𝑑 = 17.3 𝑘𝑘𝑘𝑘

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APPENDIX II: ROVER MOTORS [3]Max power is the sum of the power required to accelerate to 35 km/hr, the power required to sustain the rover at 35 km/hr, and the power required for the rover to climb a 20° slope at a constant speed.

162

𝑃𝑃𝑎𝑎𝑐𝑐𝑐𝑐 = 𝑚𝑚𝑚𝑚𝑚𝑚

𝑃𝑃𝑠𝑠𝑠𝑠𝑠𝑠𝑐𝑐𝑎𝑎𝑑𝑑𝑐𝑐 =𝜇𝜇𝐹𝐹𝑁𝑁𝑑𝑑𝑡𝑡

𝑃𝑃𝑠𝑠𝑑𝑑𝑐𝑐𝑠𝑠𝑐𝑐 = 𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤𝑤(𝜃𝜃)

𝑃𝑃𝑎𝑎𝑐𝑐𝑐𝑐 = 10 𝑘𝑘𝑘𝑘

𝑃𝑃𝑠𝑠𝑠𝑠𝑠𝑠𝑐𝑐𝑎𝑎𝑑𝑑𝑐𝑐 = 5.2 𝑘𝑘𝑘𝑘

𝑃𝑃𝑠𝑠𝑑𝑑𝑐𝑐𝑠𝑠𝑐𝑐 = 15.5 𝑘𝑘𝑘𝑘

For the calculations, the acceleration was set to 1 km/hr2, the friction coefficient was assumed to be sand at 0.56, and the normal force and weight of the rover was found using the Martian gravity of 3.711 m/s2.

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APPENDIX II: CONT.

163

This chart shows the relation between the velocity of the rover and the angle of the slope. There is an asymptote at 0,0 on this chart.

From Jonathan Bensman

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APPENDIX III. REFERENCES

164

1. [N/A], “GoPro Rechargeable Battery”, Amazon, https://www.amazon.com/GoPro-Rechargeable-Battery-Official-Accessory/dp/B00I01JQJM

2. [NA], “Hydraulic Earth Drills”, Little Beaver, http://www.littlebeaver.com/products/hydraulic-earth-drills/

3. “Power Needed to Climb Constant Slope at Constant Speed,” 2011. [Online]. Available: https://www.physicsforums.com/threads/power-needed-to-climb-constant-slope-at-constant-speed.558552/ .

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MARS ASTRONOMICAL OBSERVATORY

Alaina GliddenDiscipline: Science

System: Science SupportMarch 26, 2018

3/26/18 165

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THE PROBLEM

3/27/2018 166

Considerations-Exploit the lack of ozone layer on Mars: ground –based X-ray and UV telescopes-UV telescopes in theory are the same as visible and IR telescopes: make one 40 m optical telescopeRequirements-X-ray: Made of tubes of parabolic and hyperbolic glass coated with Iridium.-Optical: Made of segmented hexagonal mirrors coated with Iridium.-Glass material must have a low coefficient of thermal expansion such as ZerodurTM (0 ±0.100 𝑠𝑠𝑠𝑠𝑝𝑝

𝐾𝐾) [3].

Assumptions-X-ray: Reduce the fraction of mirror surface covered by a 100 µm dust particle by an order of magnitude. (Appendix A)-Optical: 0.04 arcsecond spatial resolution to image the objects out redshift (z) of ~10.

Top: x-ray telescope, bottom: optical telescope (CAD by Logan Kirsch).

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THE SOLUTION

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Telescope Mass Power (Ap.B)

Diameter Length/Depth

Operating Range

X-ray 10.42 Mg

12.3 kW

3.8 m 5.2 m 100-10,000 eV [1]

Optical(121 Hexagonal mirrors)

161.44 Mg

1210 kW

40 m 34.5 m 0.51-9.54 eV

Optical and Dome

5821 Mg

2770 kW

90 m 65 m N/A

Structure for Optical Telescope (CAD by Logan Kirsch)

-The x-ray telescope will sit inside of the dome structure while not in use.-Structure will have doors on either side and rail so the telescope can be moved outside.-Both will be cleaned daily while one hexagonal mirror will be removed to be polished.-53 workers total [Michael Rose]

Comprehensive MPV in Appendix B

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APPENDIX A: FRACTION OF MIRROR SURFACE CALCULATION

Fraction of the telescope mirror surface covered by a particle of radius “a” is given by equation (1) [2].

𝐹𝐹𝑐𝑐 = 𝜋𝜋𝑎𝑎2

2𝜋𝜋𝜋𝜋𝜋𝜋(1)

R = radius of the mirror tubeL = length of the tubeFor a 100 µm dust particle (threshold diameter of a dust particle suspended in a Martian wind storm [5]), 𝐹𝐹𝑐𝑐 of the Chandra X-Ray Observatory telescope is approximately 1 × 10−8. Decreasing this fraction to 1 × 10−9 and maintaining the 𝑅𝑅/𝐿𝐿 ratio of the Chandra X-Ray Observatory, the outer radius and length of our telescope are 1.9 m and 2.6 m respectively.

3/27/2018 168

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APPENDIX B: MPV SUMMARY

3/27/2018 169

Componenet Mass (Mg) Power (kW) Volume (m3) Lifetime (yr)X-ray Telescope

10.42 12.3 4.12 30 (Zerodur)

X-ray Mount 31.3 7.4 4 30X-ray Total 41.72 19.7 8.12 N/AOptical Telescope

161.44 730 (day)1,210 (obs.)

63.81 30 (Zerodur)

Optical Mount 3,080 1,660 (day)1,620 (obs.)

385 30

Optical Structure

5,821 930 (day)410 (obs.)

316,600 100

Optical Total 9,062.44 2,770 (max) 317,048.81 N/AObservation Operation Total

9,104.16 2,789.7 317,056.93 N/A

See Appendix C for more comprehensive Power breakdown.

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APPENDIX C: TELESCOPE POWER

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Optical

Telescope

X-Ray

Telescope

Dome maximum demand [kW] 2770 N/A

Dome normal demand during the day [kW] 930 N/A

Dome normal demand during observation [kW] 410 N/A

Telescope normal demand during the day [kW] 730 7.4

Telescope normal demand during observation [kW] 1210 12.3

Normal demand during the day for dome and telescope [kW] 1660 N/A

Normal demand during observation for dome and telescope [kW]1620 N/A

Work Done by Annie Ping

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APPENDIX D: OPTICAL TELESCOPE STRUCTURE

3/27/2018 171

Dimensions

Work done by Trevor Waldman

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APPENDIX D: STRESS AND DISPLACEMENT

3/27/2018 172

Mises Stress Displacement

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APPENDIX C: WHAT COULD WE STUDY?-Supernova Remnants: Shell of shocked material, temperature, composition [4] (Fig. 1 Crab Nebula X-Ray core, Chandra)

-Active Stellar Caronae: Magnetic loops, Solar flares, Finding Non-Eclipsing Systems (Fig. 2 Sun Magnetic Field Lines and Solar Prominances, ISAS)

-Young and Binary Stars: O type stars, Stellar Wind, Stellar Formation. (Fig. 3 v1647 Orionis X-Ray ejection plumes, Chandra)

-Galaxies: Galactic Nuclei, Galaxy Clusters, Dark Matter (Fig. 4 Perseus Cluster Shows insights into Dark Matter, Chandra)

-Black Holes: High Energy Neutrinos, Cosmic Rays (Fig. 5 Sagittarius A Supermassive Black Hole at the center of the Milkyway Galaxy, Chandra)

-Planets and Small Bodies: Reflections of Planetary/Cometary Atmosphere, Aurora from Magnetic Fields (Fig. 5 Jupiter Polar Auroras, Chandra)

Photos from [7] and [8]3/27/2018 173

c. v1647 orionis

a. Crab Nebula b. Sun

d. Perseus Cluster

f. Jupitere. Sagittarius A

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REFERENCES

3/27/2018 174

[1] Array, S., “Chandra Specifications,” pp. 2–3.[2] Aschenbach, B., “X-ray telescopes,” Reports on Progress in Physics, vol. 48, 1985, pp. 579–629.[3] Schott, “Thermal expansion of ZERODUR,” 2006.[4] Charles, P. A., and Seward, F. D., Exploring The X-ray Universe, New York, NY: Cambridge University

Press, 1995.[5] Cheng, J., The Principles of Astronomical Telescope Design, vol. 360. 2009.[6] McPherson, A. “E-ELT Opportunities.”[7] Melosh, H. J., Planetary Surface Processes, Cambridge: Cambridge Univ. Press, 2011.[8] Williams, D. R., “Mars Fact Sheet,: NASA Available:

https://nssdc.gsfc.nasa.gov/planetary/factsheet/marsfact.html[9] Chandra :: Photo Album Available: http://Chandra.Harvard.edu/photo/[10] Agency, J. A, E., “ISAS: Solar Corona – Seeking the Source of its Activity and Heating/The Forefront

of Space Science.” Japanese Available: http://www.isas.ac.jp/e/forefront/2005/shimizu.index.shtml

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ROVER TIRE SLIP

Logan KirschCAD

Science Support3/27/2018

3/27/2018 175

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PROBLEM• Context:

• Rovers needed for far-reaching science missions

• Rover design includes a rocker-bogie suspension and Nitinoltires

• Requirements:• Wheels must not slip when rover

is scaling inclines• Rover needs to maintain speeds

of 20 km/hr to gather samples at sufficient speeds (Science)

• Assumptions:• The coefficient of kinetic friction

for the science rovers is equal to that of the NASA Curiosity rover

3/27/2018 176

Science Rover CAD model

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SOLUTION

3/27/2018 177

• Tire Slip• Use friction angle found by

the Curiosity rover of 30°[1]

• Compare tangential and friction force acting on the rover while on an incline

• Rocker-Bogie• Current systems only

move around 0.21 km/hr• By implementing an

improved control system, the rover can safely travel at speeds over 20 km/hr. [2]

• Conclusion:• Tires will not slip• Rocker-bogie will be able

to handle necessary speeds

Free Body Diagram of Rover on Slope

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APPENDIX: TIRE SLIP CALCULATIONS

3/27/2018 178

Minimum friction angle: = 30° [1]Maximum gradient: = 12° (Based on science missions to impact craters)Gravitational Acceleration: g = 3.711 m/s2

Rover Mass: m = 954 kg (Rover mass calculations)

Coefficient of kinetic friction:

Tangential friction force:

φθ

( )tanψ φ=(30 )tanψ = °

0.577ψ =

* ( )frictionF mg cosψ θ=20.577*954 *3.71 / * (12)frictionF kg m s cos=

2000frictionF N=

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APPENDIX: TIRE SLIP CALCULATIONS (CONT.)

Necessary Friction Force:

Necessary force must be less than actual friction force to avoid slip:

The tires will not slip

3/27/2018 179

* ( )necessaryF mg sin θ=2954 *3.711 / * (12)necessaryF kg m s sin=

736necessaryF N=

Neccesary FrictionF F<736 2,000N N<<

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APPENDIX: ROVER MASS CALCULATION

3/27/2018 180

Component Mass SourceFrame 50 kg CAD ModelWheels 35 kg CAD ModelAxles 15 kg CAD ModelBattery 600 kg JD BensmanSolar Panels 101 kg JD BensmanDrill 50 kg [1]Samples 100 kg ScienceSpectrometer 3 kg ScienceTotal 954 kg

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APPENDIX: ROVER SLOPE FBD

3/27/2018 181

NormalF

WeightF

*sin( )mg θ

θ

FrictionF

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APPENDIX: LARGE OPTICAL TELESCOPE CAD

3/27/2018 182

• Similar design to that of the extremely large telescope

• Adaptive optics mirror array• Used in combination with the

large x-ray telescope

Telescope Mirror Array and Light CollectorDoors close when telescope is not in use to

protect the mirror array.

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APPENDIX: BASKETBALL HOOP CAD

3/27/2018 183

• Hoop designed for standard height

• Shooting at same sized target so equally hard

• Ball will follow shallower arc because of lower gravity acceleration, making shooting harder

• People can jump higher meaning more will be able to dunk

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APPENDIX: VOLLEYBALL NET CAD

3/27/2018 184

Made to standard men’s indoor volleyball dimensions

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APPENDIX: MINE SITE SCENE

3/27/2018 185

Resource extraction scene created using CAD from Sean Thompson and Anand Iyer

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REFERENCES

• [1] R. Sullivan, R. Anderson, J. Biesiadecki, T. Bond and H. Stewart, "Cohesions, friction angles, and other physical properties of Martian regolith from Mars Exploration Rover wheel trenches and wheel scuffs," AGU 100, 2011.

• [2] M. David and L. Tze-Liang, "High-Speed Traversal of Rough Terrain Using a Rocker-Bogie Mobility System," ASCE Library, 2002.

• [3] Williams, D., “Mars Rover "Spirit" Images,” NASA Available: https://nssdc.gsfc.nasa.gov/planetary/mars/mars_exploration_rovers/

mera_images.html.

3/27/2018 186

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DEEP ICE CORE DRILLING

Annie PingPropulsion

Science SupportMarch 27, 2018

03/27/2018 187

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THE PROBLEM• Problem: Mining ice cores to study the life on Mars

• Requirements:• Have to mine 3 km deep (Science System)• Location: North and South pole of Mars (Science System)

• Assumptions:• Distance from city (linear route – shortest route) [Pau Pineda Bosque]

• North Pole – 7400 km• South Pole – 3000 km

• People travel in personnel maintenance vehicles rails from ground transport – 12.9 m/s

• Need to Determine:• Amount of resources • Feasibility

18803/27/2018

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MISSION OVERVIEW

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North Pole South Pole

Steel [Mg] 1.30 x 106 2.56 x 105

Aluminum [Mg] 17.4 7.07

Concrete [Mg] 8.68 x 106 3.52 x 106

Polyethylene [Mg] 59.1 24.0

North Pole South PoleTravel Duration (Round Trip) 7.98 days 3.24 days

Work Time - 2.26 days

Estimated Required Drilling Time 220 days 220 days

Table 1: Times for each mission

Table 2: Resources required for the rails to reach the poles

• Recommended time outside due to radiation – 5.5 days(Kyle Tincup)

• Would need 100 teams of 12 people

• Assuming working 24 hours per day

• Assuming no radiation shielding

• Total = 1,200 people• Dome shelters (Trevor

Waldman)• 14.4 Mg of Al each• Holds 3 people• Need 4 • Total = 57.6 Mg of Al

Conclusions:• Would not recommend

ice core drilling• Lots of resources

required for one time mission

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RESOURCE COMPARISON

3/27/2018 190

North Pole South PoleEntire Ground

Transport

Steel [Mg] 1.30 x 106 2.56 x 105 2.36 x 106

Aluminum [Mg] 17.4 7.07 31.7

Concrete [Mg] 8.68 x 106 3.52 x 106 1.58 x 107

Polyethylene [Mg] 59.1 24.0 107

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U.S. DEEP ICE SHEET CORING DRILL

• Able to drill 122 mm diameter ice cores to depths of 4 km

• Cable-suspended EM drill system • Capable of cutting the ice core into 3 meter sections• Equipment

• Mass = 61.7 Mg• Power = 135 kW

• Total Ice Core • 35 m3 (0.14 m3 each section)• 32.15 Mg (32 kg each section)

19103/27/2018

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U.S. DEEP ICE SHEET CORING DRILL

192

Generator

WinchMast

Electromechanical Cable

Drill

03/27/2018

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LONGEST ICE CORE SPECS

• Antarctica• 3405 meter long core• Drilled over the course of 6 field seasons

• ~40 days were available each season for drilling• 24-hours per day drilling operations• 6-days per week schedule by a crew of ~9 drillers• Team of 12 people

• Scientists, drillers, mechanic, cook, medic

• Scaled numbers for number of workers and time of mission

19303/27/2018

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STORING THE ICE CORE

• An ice core will remain frozen up to 0 degrees C• Gases in the air bubbles within the ice will start

to diffuse when the cores get warmer than -18 degrees C

• Air bubbles are the primary interest in ice cores• Measuring ancient samples of atmospheric gases

like CO2 and methane• Martian Temperature

• -125 degrees C in the winter near the poles• 20 degrees C in the summer near the equator

19403/27/2018

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ICE CORE MASS AND VOLUME

• Used volume of cylinder formula• V = pi * r2 * h• where

• r is radius of ice core (0.061 m)• h is height of ice core (3 km)

• Used density of ice to calculate mass • 0.9167 g/cm3

• Multiply density by volume

19503/27/2018

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REFERENCES• Neff, P., “Ice core drilling,” AntarcticGlaciers Available:

http://www.antarcticglaciers.org/glaciers-and-climate/ice-cores/ice-core-drilling/• “About Ice Cores,” National Science Foundation Ice Core Facility Available:

https://icecores.org/icecores/drilling.shtml• Sharp, T., “What is the Temperature of Mars?,” Space.com, Purch Available:

https://www.space.com/16907-what-is-the-temperature-of-mars.html

19603/27/2018

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MEHDL OVERVIEW

Alex BlankenbergerCommunications Infrastructure

Communications & Control03/27/2018

3/27/2018 197

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PROBLEMProblemWhat does the interplanetary communication network look like?RequirementMaintain uninterrupted connection between Earth, Mars, and Cycler.ConsiderationsHow many satellites?What orbits?How big are they?GoalProvide a high-bandwidth data link for the Martian settlers to communicate with Earth.

3/27/2018 198

CAD Model Credit: Sam Zemlicka-Retzlaff

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SOLUTION

3/27/2018 199

Satellites Dry Mass [kg] Orbit Antennae Diameters [m]

3 x Earth Terminal 1,020 kg Geostationary Downlink: 0.5 m

Long Distance: 10 m1 x Mars Terminal Primary

1,780 kg Areostationary Downlink: 0.5 m

Crosslink: 2 x 0.5 m

Long Distance: 5 m2 x Mars Terminal Secondary

1,780 kg Areostationary Crosslink: 0.5 m

Long Distance: 5 m1 x Backup Relay 1,540 kg Heliocentric, out of

phase with Mars by 8ºTo Mars Terminal: 5 m

To Earth Terminal: 7 m2 x Cycler A lot bigger. Powered Trajectory Long Distance: 2 x 25 mNormal operation (42 Mbps):

Earth Ground ↔ Earth Terminal ↔ Cycler ↔ Mars Terminal ↔ Mars GroundIn conjunction (10 Mbps):

Earth Ground ↔ Earth Terminal ↔ Backup Relay ↔ Mars Terminal ↔ Mars Ground

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APPENDIX A

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Mars Terminal/Earth Terminal ↔ Cycler LBAFSS Forward Link Cases* Small User Units Initial NotesUplink Frequency 60.00 GHz [1]Gateway Terminal Type Tracking

Diameter 10.00 m [1]Beamwidth 0.035 degAntenna Efficiency 55.0% % Assumed typical valueGain 73.37 dBiTransmit Power 1800.0 W [1]Backoff and Line Loss -1.5 dB [1]EIRP, Gateway 104.42 dBWEIRP per user 104.42 dBW

Propagation Range 402,500,000.0 kmWorst Case: Cycler to Mars Terminal or Relay

Space Loss -300.11 dBAtmospheric Losses 0.0 dB [1]Net Path Loss -300.11 dB

Satellite Antenna, TypeDiameter 25.0 mAntenna Efficiency 55.0% % Assumed typical valueGain 81.33 dBiLine Loss on Satellite -1.5 dB [1]Received Carrier Power Per User, C -115.86 dBWSystem Noise Temperature 27.4 dB-K Typical value selected for this scenarioG/T 53.93 dB/KReceiver C/No 85.34 dB-HzData rate per user 76.23 dB-HzAvailable Eb/No, Uplink 9.10 dB

Link Budget Analysis (LBA) done in collaboration with Noah Gordon

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APPENDIX A CONT.

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Mars Terminal/Earth Terminal ↔ Cycler LBA

Modem Implementation Loss -1.20 dB Representative for this scenarioRequired Eb/No 4.76 dBLink Margin Up 3.1 dBChannel Bandwidth 36 MHzNumber of Channels 1Number of Users/Channel 1Single User Data Rate 42 MbpsCode Rate, ρ 2/3 Single User Bandwidth 42.210 MHzBandwidth Used/Channel 42.21 MHzTotal Capacity 42 Mbps

Link Budget Analysis (LBA) done in collaboration with Noah Gordon

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APPENDIX B

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Mars Terminal ↔ Relay LBA

FSS Forward Link Cases* Small User Units Initial NotesUplink Frequency 60.00 GHz [1]Gateway Terminal Type Tracking

Diameter 5.00 m [1]Beamwidth 0.07 degAntenna Efficiency 55.0% % Assumed typical valueGain 67.35 dBiTransmit Power 1200.0 W [1]Backoff and Line Loss -1.5 dB [1]EIRP, Gateway 96.64 dBWEIRP per user 96.64 dBW

Propagation Range 32,000,000.0 km Relay to Mars Terminal distanceSpace Loss -278.12 dBAtmospheric Losses 0.0 dB [1]Net Path Loss -278.12 dB

Satellite Antenna, TypeDiameter 3.0 mAntenna Efficiency 55.0% % Assumed typical valueGain 62.91 dBiLine Loss on Satellite -1.5 dB [1]Received Carrier Power Per User, C -120.07 dBWSystem Noise Temperature 27.4 dB-K Typical value selected for this scenarioG/T 35.51 dB/KReceiver C/No 81.13 dB-HzData rate per user 72.04 dB-Hz

Link Budget Analysis (LBA) done in collaboration with Noah Gordon

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APPENDIX B CONT.

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Mars Terminal ↔ Relay LBA

Modem Implementation Loss -1.20 dB Representative for this scenarioRequired Eb/No 4.76 dBLink Margin Up 3.1 dBChannel Bandwidth 36 MHzNumber of Channels 1Number of Users/Channel 1Single User Data Rate 10 MbpsCode Rate, ρ 2/3 Single User Bandwidth 10.050 MHzBandwidth Used/Channel 10.05 MHzTotal Capacity 10 Mbps

Link Budget Analysis (LBA) done in collaboration with Noah Gordon

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APPENDIX C

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Relay ↔ Earth Terminal LBAFSS Forward Link Cases* Small User Units Initial NotesUplink Frequency 60.00 GHz [1]Gateway Terminal Type Tracking

Diameter 7.00 m [1]Beamwidth 0.05 degAntenna Efficiency 55.0% % Assumed typical valueGain 70.27 dBiTransmit Power 5300.0 W [1]Backoff and Line Loss -1.5 dB [1]EIRP, Gateway 106.01 dBWEIRP per user 106.01 dBW

Propagation Range 402,500,000.0 km Worst Case: Mars Terminal/Relay to EarthSpace Loss -300.11 dBAtmospheric Losses 0.0 dB [1]Net Path Loss -300.11 dB

Satellite Antenna, TypeDiameter 10.0 mAntenna Efficiency 55.0% % Assumed typical valueGain 73.37 dBiLine Loss on Satellite -1.5 dB [1]Received Carrier Power Per User, C -122.23 dBWSystem Noise Temperature 27.4 dB-K Typical value selected for this scenarioG/T 45.97 dB/KReceiver C/No 78.97 dB-HzData rate per user 70.00 dB-HzAvailable Eb/No, Uplink 8.97 dB

Link Budget Analysis (LBA) done in collaboration with Noah Gordon

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APPENDIX C CONT.

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Relay ↔ Earth Terminal LBA

Modem Implementation Loss -1.20 dB Representative for this scenarioRequired Eb/No 4.76 dBLink Margin Up 3.0 dBChannel Bandwidth 36 MHzNumber of Channels 1Number of Users/Channel 1Single User Data Rate 10 MbpsCode Rate, ρ 2/3 Single User Bandwidth 10.050 MHzBandwidth Used/Channel 10.05 MHzTotal Capacity 10 Mbps

Link Budget Analysis (LBA) done in collaboration with Noah Gordon

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REFERENCES

1Wertz, J. R., Everett, D. F., and Puschell, J. J., Space Mission Engineering : The New SMAD, Microcosm Press, 2011.

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COMMUNICATIONS INFRASTRUCTURE:THE FINAL DESIGN

Ryan DuongDiscipline: Mission Design

Vehicle & Systems Group: Communications Infrastructure3/27/18

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208

MNet MEHDL GroundStation

CommunicationsInfrastructure

TotalMass (Mg) 1.67 10.3 1.73 18.9

Power (kW) 4.65 100 2.22 107

Volume (m3) 4.55 27.5 1.22 33.3

“What does the Martian communication network look like?”via Project Future Mars’ mission statement

System Summary:The Martian Communications Network (MNet)- 4 Draim Satellites [1]

The Mars-Earth High Data Link- 3 Areostationary Satellites- 3 Geostationary Satellites- 1 Relay Satellite [2]- Cycler (from Space Transport)

Problem: We were tasked with designing a comprehensive communications infrastructure on Mars that will provide constant global coverage and HD interplanetary communications and data transfer.

Solution: We performed several trade studies and analyses this semester regarding constellation designs, mission budgets (power, thermal, link, ΔV), and designed an eight satellite space segment.

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“What does the Martian communication network look like?”via Project Future Mars’ mission statement

209

MNet

MEHDL-M

MEHDL-S

Cycler

MEHDL-E

New Planet, who dis?

Yo Rosco, waddup cuz?

Primary

CAD via Sam Zemlicka-Retzlaff & Anand IyerOrbits via FreeFlyer & STK

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APPENDIX – REQUIREMENTS

To establish a comprehensive communications infrastructure, the system shall be comprised of two unique systems.

The Martian Communication Network shall:• Maintain constant global coverage to Martian ground-based

operations.• Operate throughout a 15 year mission lifespan. [3]• Be easy to manufacture on Mars. • Launch from Mars.

The Mars-Earth High Data Link shall:• Maintain interplanetary two-way continuous HD video communication.• Provide constant communications with the Martian Cyclers.• Accommodate all types of data for the city residents.• Maintain uninterrupted coverage during the Solar Conjunction. [4]• Operate throughout a 15 year mission lifespan.• Be easy to manufacture on Mars.

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APPENDIX – CAD

211

MNet MEHDL-M MEHDL-E MEHDL-SCAD from Sam Zemlicka-Retzlaff

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REFERENCES[1] Draim, J. E., “A common period four-satellite continuous global coverage

constellation,” Journal of Guidance, Control, and Dynamics, vol. 10, 1986, pp. 492–499.

[2] Gangale, T., “MarsSat: Assured Communication with Mars,” Annals of the New York Academy of Sciences, 10.1196/annals.1370.007

1Mehrotra, R., “Regulation of Global Broadband Satellite Communications” Available:<http://www.itu.int/ITU-D/treg/broadband/ITU-BB-Reports_RegulationBroadbandSatellite.pdf>.

2Morabito, D., and Hastrup, R., “Communications with Mars During Periods of Solar ...”Available: <https://www.bing.com/cr?IG=07641EBAB4924EB1AF812C15E6B297B0&CID=1776978211C96A2B08209C1810666BCB&rd=1&h=r85t7GNQwGCN8J1ojqiGMxDGv5GbAgseKK9Vl47DdQ&v=1&r=https%3a%2f%2fipnpr.jpl.nasa.gov%2fprogress_report%2f42-147%2f147C.pdf&p=DevEx,5066.1>.

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A CLOSER LOOK AT PROPELLANT BOILOFF

Name: Connor LynchDiscipline Group: Propulsion

Vehicle & Systems Group: Communications InfrastructureDate: March 27, 2018

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THE PROBLEM

• Cryogenic propellants reach their boiling point from external heat sources.

• Internal pressure increases → release vapor to prevent too much pressure buildup

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Q

QQ

Q

Boiloff ArgonImage of Tank by Samuel Zemlicka-Retzlaff

𝐵𝐵𝐵𝐵𝑅𝑅 =𝑄𝑄 ∗ 3600 ∗ 24∆𝐻𝐻 ∗ 𝑚𝑚𝑠𝑠 ∗ 𝜌𝜌𝑠𝑠

∗ 100

= Boiloff rate (%/day)

Average: 38%/life

[1]

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PREVENTATIVE MEASURES

• Well-insulated tank• Use vaporized gas as propellant rather than

release it [2]• Include additional propellant for the mission.• Apply developing “zero-boil off” methods to

satellite interior [3]

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Mass (Mg) Volume (m3)

Argon of Whole Comm. System (per

15 years)0.420 0.301

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REFERENCES

[1] Dobrota, D., Lalic, B., Komar, I., “Problem of Boil-off in LNG Supply Chain,” Transactions on Maritime Science, 2013, Vol. 2, pp. 91-100.

[2] Welle, R. P., “Propellant Storage Considerations for Electric Propulsion,” Proceedings of the 22nd

International Electric Propulsion Conference, 1991.

[3] Plachta, D. W., Christie, R. J., Carlberg, E., Feller, J. R., “Cryogenic Propellant Boil-Off Reduction System,” AIP Conference Proceedings 985, 2008.

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