PUNISHER PARTS CONTENTS

FIG. 1 COVER COMP CYLINDER HEADFIG. 2 CAMSHAFT COMPFIG. 3 HOLDER CAMSHAFT COMPFIG. 4 CYLINDER HEAD COMPFIG. 5 CARBURETORFIG. 6 AIR CLEANERFIG. 7 LEFT CRANKCASE COVER FIG. 8 DRIVE PULLEYFIG. 9 CYLINDER COMPFIG. 10 CRANKSHAFT COMPFIG. 11 FAN COVER SHROUDFIG. 12 GENERATOR COMPFIG. 13 STARTING MOTOR/MOTOR STARTER COMPFIG. 14 RIGHT CRANKCASE COVER COMPFIG. 15 CRANKCASE COMPFIG. 16 TRANSMISSION COMPFIG. 17 PUMP COMPFIG. 18 CHAIN CAM COMPFIG. 19 BRUSH GUARD ASSEMBLYFIG. 20 FRAMEFIG. 21 FRONT SUSPENSIONFIG. 22 STEERINGFIG. 23 REAR SUSPENSION/AXLEFIG. 24 MUFFLER & IGNITIONFIG. 25 CONTROLSFIG. 26 WARNING/GRAPHIC DECALSFIG. 27 ELECTRICAL SCHEMATIC

1. COVER COMP CYLINDER HEAD

REF# PART NO. DESCRIPTION QTY1-1 GK05823 TUBE BREATHER 11-2 GK05824 CYLINDER HEAD COVER 11-3 GK05825 GASKET HEAD COVER 1

1-4 BS00075 BOLT FLANGE M6X25 4

2. CAMSHAFT COMP

REF# PART NO. DESCRIPTION QTY2-1 GK05827 CAMSHAFT 1

3. HOLDER CAMSHAFT COMP

REF# PART NO. DESCRIPTION QTY3-1 GK05828 SHAFT EX ROCKER ARM 13-2 GK05829 ARM VALVE ROCKER 23-3 GK05830 HOLDER CAMSHAFT 13-4 GK05831 NUT TAPPET ADJUSTING 23-5 GK05832 SCREW TAPPET ADJUSTING 23-6 GK05833 WASHER M8 43-7 GK05834 NUT FLANG M8 43-8 GK05835 SHAFT COMP IN ROCKER ARM 13-9 GK05836 PLATE COMP STOPPER 13-10 GK05837 HOLDER CAMSHAFT ASSY 1

4. CYLINDER HEAD COMP

REF# PART NO. DESCRIPTION QTY4-1 GK05838 HEAD COMP CYLINDER 14-2 GK05839 SEAL VALVE STEM 24-3 GK05840 PLUG SPARK 14-4 GK05841 BOLT FLANGE M6X100 24-5 GK05842 GASKET CYLINDER HEAD 14-6 GK05843 GASKET CARBURETOR INSULATOR 14-7 GK05844 INSULATOR CARBURETOR 14-8 GK05845 PIPE COMP IN 14-9 GK05846 BAND INSULATER 14-10 GK05847 NUT FLANGE M6 24-11 GK05848 O-RING 28.5X1.8 14-12 GK05849 PIN DOWEL 10X16 44-13 GK05850 BOLT 2 STUD M6X35 24-14 GK05851 BOLT 2 STUD M6X50 24-15 GK05852 VALVE EX 14-16 GK05853 VALVE IN 14-17 GK05854 SEAT VALVE SPRING OUTER 24-18 GK05855 SPRING VALVE OUTER 24-19 GK05856 SPRING VALVE INNER 24-20 GK05857 RETAINER VALVE SPRING 24-21 GK05858 COTTER VALVE 4

5. CARBURETOR

REF# PART NO. DESCRIPTION QTY5-1 GK05859 CARBURETOR ASSY 1

6. AIR CLEANER

REF# PART NO. DESCRIPTION QTY6-1 GK05860 AIR CLEANER 16-2 GK05861 ELEMENT COMP AIR CLEANER 1

7. LEFT CRANKCASE COVER

REF# PART NO. DESCRIPTION QTY7-1 GK05862 COVER LEFT 17-2 GK05863 CLAMPER BREATHER DRAIN TUBE 17-3 GK05864 GASKET LEFT COVER 17-4 GK05865 PLATE LEFT COVER 17-5 GK05866 SCREW TAPPING 4X6 47-6 GK05867 BOLT FLANGE 6X40 67-7 GK05868 BOLT FLANGE 6X65 27-8 GK05869 BOLT FLANGE 6X16 37-9 GK05878 AIR STRAINER 17-10 GK05879 BRAND COVER 17-11 GK05880 GASKET BRAND COVER 1

8. DRIVE PULLEY

REF# PART NO. DESCRIPTION QTY8-1 GK05881 PULLEY ASSY DRIVEN 18-2 GK05882 BELT DRIVE 18-3 GK05883 PULLEY ASSY.MOVEABLE DRIVEN 18-4 GK05884 WASHER PLAIN 12MM 28-5 BS00076 NUT FLANGE 12X1.25MM 18-6 GK05885 NUT FLANGE 12X1.25MM 18-7 GK05887 GEAR KICK 1

9. CYLINDER COMP

REF# PART NO. DESCRIPTION QTY9-1 GK05888 CYLINDER COMP 19-2 GK05889 GASKET CYLINDER 19-3 GK05890 WASHER SEALING 6.5MM 19-4 BS00077 PIN DOWEL 10X16 29-5 GK05892 BOLT FLANGE6X12 1

10. CRANKSHAFT COMP

REF# PART NO. DESCRIPTION QTY10-1 GK05893 CRANK SHAFT COMP 110-2 GK05894 KEY WOODRUFF 210-3 GK05895 PISTON 110-4 GK05896 CLIP PISTON PIN 15MM 210-5 GK05897 PIN PISTON 110-6 GK05898 PISTON RING 1

11. FAN COVER SHROUND

REF# PART NO. DESCRIPTION QTY11-1 GK05899 UP SHROUD COMP 111-2 GK05900 DOWN SHROUD COMP 111-3 GK05901 DUCT CARBURETOR COOLING 111-4 GK05902 COVER COMP FAN 111-5 BS00075 BOLT FLANGE 6X25 311-6 GK05904 SCREW TAPPING ST4.8X16 411-7 GK05905 CLAMPER CARB DRAIN TUBE 1

12. GENERATOR COMP

REF# PART NO. DESCRIPTION QTY12-1 GK05906 COIL ASSY IGNITION 112-2 GK05907 GENERATOR ASSY FLYWHEEL TYPE A.C 112-3 GK05908 BOLT FLANGE 6X20 212-4 GK05909 BOLT FLANGE 5X12 212-5 GK05910 PAN COMP COOLING 112-6 GK05911 BOLT FLANGE 6X18 412-7 BS00078 NUT FLANGE 12X1.25 112-8 GK05913 WASHER PLAIN 12MM 1

13. STARTING MOTOR\MOTOR STARTER COMP

REF# PART NO. DESCRIPTION QTY13-1 GK05929 GEAR STARTER REDUCTION 113-2 GK05930 SHAFT STARTER REDUCTION GEAR 113-3 GK05931 MOTOR ASSY STARTER 113-4 GK05932 STARTER CLUTCH 113-5 GK05933 WASHER THRUST 113-6 GK05934 NUT LOCK 113-7 GK05869 BOLT FLANGE 6X16 213-8 BK00037 GEAR COMP. STARTING CLUTCH 113-9 BS00081 BEARING NEEDLE 28X32X17 113-10 BK00038 FLANGE STARTING CLUTCH 1

14. RIGHT CRANKCASE COVER COMP

REF# PART NO. DESCRIPTION QTY14-1 GK05914 RIGHT CRANK CASE COVER 114-2 GK05915 GASKET R CRANKCASE COVER 114-3 GK05916 CAP TAPPET ADJUSTING HOLE 114-4 GK05917 SCREEN OIL FILTER 114-5 GK05918 SPRING OIL FILTER SCREEN 114-6 GK05919 GAUGE OIL LEVEL 114-7 GK05920 CLAMPER A.C. GENERATOR CORD 114-8 GK05921 OIL SEAL 19.8X30X5 114-9 GK05922 O-RING 18X3 114-10 GK05923 O-RING 114-11 GK05924 BOLT FLANGE 6X35 114-12 GK05925 BOLT FLANGE 6X32 114-13 GK05926 BOLT FLANGE 6X95 414-14 GK05927 BOLT FLANGE 6X110 214-15 BS00081 BOLT FLANGE 6X100 1

15. CRANKCASE COMP

REF# PART NO. DESCRIPTION QTY15-1 GK05951 CRANKCASE ASSY RIGHT 115-2 GK05952 BUSH ENGINE HANGER RUBBER 115-3 GK05953 GASKET CRANKCASE 115-4 GK05954 CRANKCASE ASSY LEFT 115-5 GK05955 AIR CLEANER CONNECT FRONT 115-6 GK05956 BUSH RR CUSHION UNDER RUBBER 115-7 GK05957 TUBE BREATHER 115-8 GK05958 BOLT STUD 8X187 215-9 GK05959 BOLT STUD 8X195 215-10 BS00082 BEARING RADIAL BALL 102 115-11 BS00083 BEARING RADIAL BALL 180104 115-12 BS00084 OIL SEAL 19.8X30X5 115-13 GK05963 OIL SEAL 27X42X7 115-14 GK05964 PIN DOWEL 8X14 815-15 BS00085 BOLT FLANGE 6X50 215-16 BS00086 BEARING RADIAL BALL 301 115-17 GK05967 PIN BRAKE SHOE ANCHOR 115-18 GK05968 O-RING 7.5X1.5 115-19 BS00087 NUT FLANGE M8 115-20 GK05970 BOLT DRAIN PLUG 12MM 115-21 GK05971 WASHER DRAIN PLUG 12MM 115-22 GK05972 AIR CLEANER CONNECT REAR 1

16. TRANSMISSION COMP

REF# PART NO. DESCRIPTION QTY16-1 GK05936 COVER MISSION ASSY 116-2 GK05937 GASKET MISSION COVER 116-3 GK05938 SHAFT DRIVE 116-4 GK05939 SHAFT COMP COUNTER 116-5 GK05988 SHAFT FINAL 116-6 GK05941 GEAR FINAL 116-7 GK05924 BOLT FLANGE 6X35 316-8 GK05943 BOLT FLANGE 6X28 316-9 GK05944 BOLT DRAIN PLUG M8 216-10 GK05945 WASHER 8MM 216-11 GK05946 OIL SEAL 20X32X16 116-12 GK05947 CIR CLIP EXTERNAL 20MM 116-13 GK05948 BEARING RADIAL 204 116-14 GK05949 BEARUING RADIAL 202 116-15 GK05950 BEARUING RADIAL 203 1

17. OIL PUMP COMP

REF# PART NO. DESCRIPTION QTY17-1 GK05973 OIL PUMP COMP 117-2 BS00075 BOLT FLANGE 6X25 217-3 GK05975 SPROCKET OIL PUMP DRIVEN 117-4 BS00089 NUT FLANGE M6 117-5 GK05977 CHAIN OIL PUMP 117-6 GK05978 SEPARTOR OIL 117-7 GK05892 BOLT FLANGE 6X12 2

18. CHAIN CAM COMP

REF# PART NO. DESCRIPTION QTY18-1 GK05980 CHAIN CAM 118-2 GK05981 TENSIONER CAM CHAIN COMP 118-3 GK05982 LIFTER ASSY TENSIONER 118-4 GK05983 GASKET TENSIONER LIFTER 118-5 GK05984 BOLT FLANGE 6X22 218-6 GK05985 O-RING 15.2X1.5 118-7 GK05986 PIVOT CAM CHAON TENSIONER 118-8 GK05987 GUIDE COMP CAM CHAIN 1

19. BRUSHGUARD ASSEMBLY

REF# Part No. Description Qty.1.1 PN0001 GUARD SIDE RAIL LH 11.2 PN0002 GUARD SIDE RAIL RH 12 BS00091 BOLT M8 X 45 133 BS00092 WASHER LOCK M8 134 BS00093 WASHER SPHERICAL M8-32 165 BS00094 NUT M8 56 BS00095 WASHER SPHERICAL M8-25 211 BK00035 BRAKE LIGHT ASSEMBLY 112 N/A BOLT M4 X 25 - Included in Assembly 213 N/A WASHER LOCK M4 - Included in Assembly 214 N/A NUT M4 - Included in Assembly 215 PN0003 HEADLIGHT 216 PN0004 HEADLIGHT BULB 217 PN0080 BOLT M6 X 40 418 PN0005 HEADLIGHT RUBBER BUSHING 419 PN0006 HEADLIGHT BUSHING 120 PN0007 HEADLIGHT COLLAR 221 PN0081 NUT LOCKING FLANGE M8 4

PN0008 BRACKET, HEADLIGHT W/O HARDWARE 222 PN0085 X FRAME CROSS MEMBER 1

20. FRAME

REF# Part No. Description Qty.1 PN0015 MAIN FRAME 12 PN0016 FRONT BRUSHGUARD 13 PN0017 FRAME CROSS MEMBER 14 PN0018 GAS TANK CROSS MEMBER 25 PN0019 FRAME PADDING 26 BS00099 BOLT HHCS M8 X 50 27 BS00092 WASHER LOCK M8 108 BS00093 WASHER SPHERICAL M8 129 BS00091 BOLT HHCS M8 X 45 610 BS00094 NUT M8 211 PN0082 BOLT HHCS M8 X 55 212 BM00006 SEAT PASSENGER 113 BM00005 SEAT BELT 214 PN0020 GAS TANK 115 BE00005 GAS TANK CAP 116 PN0087 BOLT-WASHER M8x1.25x25 417 PN0083 COLLAR. TANK COMP. 418 BS00103 RUBBER MOUNTWASHER FLAT 419 BS00104 NUT, FLANGE LOCK M8 420 BE00007 COCK ASS'Y., FUEL AUTO 121 BE00008 TUBE COMP. FUEL. #1 122 BE00011 TUBE COMP. FUEL. #2 FILTER 123 PN0084 TUBE COMP. VACUUM 124 PN0086 HEAD REST 1

24.1 BM00003 SEAT DRIVERS

21. FRONT SUSPENSION

REF# Part No. Description Qty.1 BJ00005 A-ARM UPPER 2

2.1 BJ00006 A-ARM LOWER LH 12.2 BJ00026 A-ARM LOWER RH 13 BS00105 BOLT HHFS M12 X 40 84 BS00106 NUT FLANGE M12 85 BJ00021 SHOCK FRONT 26 BS00107 BOLT HHFS M8 X 40 27 BS00087 NUT FLANGE M8 28 BJ00047 BALL JOINT 49 PN0062 NUT CASTLE M12 410 BS00109 PIN SPLIT 3.2 X 25 6

11.1 BB00015 SPINDLE FRONT LH 111.2 BB00013 SPINDLE FRONT RH 112 PN0025 BRAKE CALIPER 213 PN0026 BOLT HHCS 414 PN0027 BRAKE PAD 215 PN0028 BRAKE DISK 216 PN0029 BOLT HHCS M6 X 12 1217 PN0030 WHEEL HUB 218 BS00110 BEARING 219 BS00111 BEARING SEAL 220 BS00112 BUSHING BRASS 221 BS00113 BEARING 222 BS00114 BEARING SEAL 223 BS00115 BUSHING BRASS 224 BS00116 NUT CASTLE M14 225 PN0031 WHEEL ASSEMBLY ( not available) 226 BS00117 NUT M10 827 BA00026 WHEEL ( rim) 228 BA00022 TIRE FRONT 229 PN0063 HUB BOLT 16

22. STEERING

REF# Part No. Description Qty.1 BG00017 STEERING WHEEL 12 BS00119 BOLT HHCS M6x12 33 BS00120 WASHER LOCK M6 34 PN0061 COVER. STEERING BOLT 15 BG00021 STEERING SHAFT 16 BS00063 BUSH. STEERING SHAFT 28 BS00121 CIRCLIP 20 19 BS00122 BOLT HHCS M8x25 211 BG00016 STEERING KNUCKLE (u-joint) 112 BG00018 STEERING GEAR ASSEMBLY 113 BS00094 BOLT-WASHER M8x1.25x50 - included in assembly 414 N/A ROUND NUT M16x1.5 - included in assembly 115 N/A STEERING BALL JOINT - included in assembly 216 N/A NUT M10 - included in assembly 217 N/A DUST COVER. L. BALL JOINT - included in assembly 118 BJ00048 TIE ROD 219 BJ00049 ROD END ASSEMBLY 220 N/A WASHER FLAT M10-included in Assembly 221 N/A WASHER. LOCK M10-included in Assembly 222 N/A NUT. CASTLE M10-included in Assembly 223 N/A PIN COTTER-included in assembly 224 N/A DUST COVER. R. BALL JOINT-included in assembly 125 BS00101 BOLT HHCS M8x60 4

23. REAR SUSPENSION/AXLE

REF# Part No. Description Qty.1 PN0032 RR. SWINGARM 12 BJ00050 RUBBER BUSH, RR. SWINGARM 23 PN0033 BRAKE CALIPERS 14 BS00132 STRAP BOLT M8x1.25x156 25 PN0034 FLANGE BOLT M10x1.25x40 26 PN0035 LOCKING FLANGE NUT M10 27 BB00035 BRAKE PADS 28 BS00092 LOCKING WASHER M8 210 BJ00029 REAR SHOCK 211 BS00126 BOLT STUD M10X1.25X40 412 PN0064 WASHER 10 513 PN0065 NUT FLANGE M10X1.25 414 N/A BATTERY - Sourced Locally YTX7L-BS 115 BK00039 BATTERY COVER 116 PN0036 BATTERY STRAP 117 BK00041 RESISTER 118 BK00042 CDI 119 BK00043 RECTIFIER COMP., REGULATE 120 BK00044 STARTING RELAY 121 BS00135 FLANGE BOLT M10x1.25x45 123 BS00168 LOCKING FLANGE NUT M10 124 BS00137 RR. ENGINE BRACKET 125 BS00138 JAM NUT M12 227 BS00140 ENGINE MOUNT SPACER LINK 128 BS00141 ENGINE MOUNT CUSHION LINK 129 BS00142 FLAT WASHER M12 130 PN0088 NUT FLANGE M12X1.25 131 BK00045 WIRING HARNESS 132 BK00046 ELECTRICAL BOX 133 BS00143 BOLT STUD M5X15 134 BK00047 COVER, ELECTRICAL BOX 135 BS00144 WASHER M4 136 BS00145 BOLT STUD M4X10 137 BB00036 REAR DISC COVER 138 BS00146 FLANGE BOLT M6x16 239 BS00147 LOCKING NYLON NUT, M6 240 PN0066 BRAKE LINE, REAR 1

40-1 PN0037 BRAKE LINE T (LINKER ASSEMBLY) 140-2 PN0038 BRAKE LINE, LEFT 140-3 PN0039 BRAKE LINE, RIGHT 140-4 PN0040 LINK 141 BB00016 AXLE 142 BS00148 BOLT STUD M8X25 843 BB00018 BRAKE DISK 144 BS00104 NUT FLANGE M9 845 BS00149 BEARING 446 BB00019 BEARING BASE 247 BB00022 WHEEL HUB 2

48 BS00150 WASHER 16 249 BS00151 NUT FLANGE M16X1.5 250 BS00152 PIN SPECIAL4X35 251 BA00023 RR. TIRE 252 BA00027 RR. RIM 253 PN0067 NUT FLANGE M10X1.25 854 BC00158 SPROCKET 155 BC00159 CHAIN 156 BA00028 CAP, HUB

24. MUFFLER & IGNITION

REF# Part No. Description Qty.1 BC00163 ENGINE 12 BF00012 MUFLER MOUNT 13 BF00009 MUFFLER 14 BF00010 PROTECTOR MUFFLER 15 BS00119 BOLT HHCS M6 X 12 16 BS00123 BOLT-WASHER M10 X 1.25 X 20 17 BS00124 WASHER LOCK M10 18 BF00011 GASKET EXHAUST PIPE 111 BK00048 IGNITION COIL 115 BS00125 BOLT STUD M6X25 116 BS00130 FR. FIXING COLLAR, ENGINE 117 BS00131 FR. HANGED BOLT, ENGINE 118 PN0089 NUT FLANGE M10X1.25 119 PN0041 REVERSE ASSEMBLY 120 PN0042 INTERNAL COLLAR REVERSE 121 PN0043 LOCKING FLANGE NUT M16 122 PN0044 BRACKET REVERSE 123 PN0045 BOLT STRAP M10 X 1.25 X 20 126 PN0046 BOLT STRAP M8 X 1.25 X 40 127 PN0047 NUT FLANGE LOCK M8 128 PN0048 CHAIN PROTECTOR 129 PN0049 BOLT WASHER M8 X 16 2

PN0069 CIRCLIP FOR REV. CABLE 1PN0070 TAPING SCREW FOR REV. CONNECTOR 2PN0071 REVERSE CABLE CONNECTOR 1

25. CONTROLS

REF#1 Part No. Description Qty.1 BH00006 BRAKE PEDAL 12 BH00008 BRAKE ROD 13 BS00154 NUT FLANGE M6 24 BS00155 BRAKE GEMEL 6MM 25 PN0050 BRAKE ARM 16 BH00025 BRAKE SPRING 27 PN0051 NUT FLANGE M8 18 PN0052 BRAKE GEMEL 8MM 19 PN0053 PIN B 6X16 110 PN0054 PIN SPECIAL2X24 111 PN0055 MASTER CYL ROD 112 PN0056 NUT FLANGE M8 113 BH00005 THROTTLE PEDAL 114 BH00024 THROTTLE SPRING 115 BH00007 THROTTLE CABLE 116 PN0057 BRAKE PUMPS 117 PN0058 BOLT STUD M8X30 118 PN0059 NUT FLANGE M8 119 BK00034 ENGINE STOP SWITCH 120 BT00050 KEY SET 121 BH00023 RUBBER COVER, KEY SET 122 BH00020 PARKING BRAKE SA 123 PN0060 REVERSE LEVER SA 1

PN0072 REVERSE CABLE 1PN0073 CABLE, PARKING BRAKE 1PN0074 BRAKE LINK (MASTER CYLINDER) 1PN0075 BOLT, FLANGE 1.25" (BRAKE CABLE) 1PN0076 BOLT, FLANGE .75" (BRAKE CABLE) 8PN0077 SEAL, FLANGE BOLT (BRAKE CABLE) 18

26. WARNING DECALS

REF# Part No. Description Qty.1 SW30321 WARNING, LABEL 12 SW30318 LABEL, NO LONG HAIR 13 SW30319 LABEL, CHAIN GUARD 14 SW30317 LABEL, NO RIDING 15 SW30320 WARNING, SEAT BELT 16 SW30316 LABEL, CAUTION 17 PN0078 LABEL, REVERSE LEVER 18 PN0079 LABEL, PARKING BRAKE 1

27. WIRING SCHEMATIC