PumpWorks HP-Plus

HORIZONTAL HIGH PRESSURE MULTI-STAGE PUMP

PumpWorks HP-Plus

APPLICATIONS

Amine

Fluid Transfer

Gas Processing

Mine Dewatering

Pipeline Booster

Saltwater Disposal

Water Injection

Water Flooding

MARKETS

Chemical

Industrial

Oil & Gas

Pipeline

Refi ning

FLUIDS

Amine

Condensate

Glycol

Iodine

Liquid Natural Gas

Oil

Water

Saltwater

2

The PumpWorks HP-Plus pump was designed with reliability and cost reduction in mind. It is a multi-stage centrifugal pump capable of producing a full range of volumes and pressures. Each pump is individually assembled by trained PumpWorks personnel and fully tested to industry API 11S2 standards.

The PumpWorks HP-Plus skid design is the result of a century’s worth of engineering, design and the technically advanced SOLIDWORKS Simulation design software. This combination of fabrication and engineering experience coupled with the modern fi nite element analysis that SOLIDWORKS Simulation brings has allowed PumpWorks to develop a skid design with superior strength, integrity and unsurpassed ease of installation.

As a standard, all PumpWorks HP-Plus pumps are built with hand fi nished Ni-Resist type 1 stages of a high nickel content steel which is excellent at withstanding hostile or aggressive fl uids. The staging confi guration is set so that all PumpWorks HP-Plus pumps are constructed in compression. PumpWorks HP-Plus also off ers stage coating for those applications requiring additional protection.

Pump shafting options of Nitronics, K-500 Monel,® Stainless Steel, and Inconel® are available for each individual application.

PumpWorks HP-Plus off ers abrasive resistant tungsten carbide (TC) bearings to add radial stability in aggressive fl uid conditions. Our pumps can be assembled in a multitude of Ni-Resist/TC confi gurations including up to 1:1 TC to stage ratio.

All PumpWorks HP-Plus centrifugal pump heads and bases are of high quality stainless steel and each is assembled with either tungsten carbide or GRAPHALLOY® bushing and sleeve as a standard.

The PumpWorks HP-Plus components are installed in carbon steel housings but high strength and stainless steel housings are also available.

CAPABILITIES

Volume 350 - 45,000 BPD / 10 - 1300 GPM Developed Pressure to 9,930 Feet / 4,300 PSI Housing Pressure to 6,000 PSI Horsepower to 1,500 HP

50HZ HYDRAULIC COVERAGE--50HZGALLONS PER MINUTE (GPM)

0 146 292

POU

ND

S PE

R S

QU

AR

E IN

CH

(PSI

)

1275

2450538

1750

TOTA

L H

EAD

(FEE

T)

3500 80854003150

1020875

7655538

28001800 538

64682700

56603300 BEST EFFICIENCY POINT

2100 48512980 RPM

4042

1400 3024538

10505500

675 2425

7500

809

0 0

675700 12000 1617

862 862 950

0 5

350 18000 24000 35000

37.530 3520 2510 15

948 1094

BARRELS PER DAY (BPD) X 1,000

2.5 7.5 12.5 17.5 22.5 27.5 32.5

73 219 365 510 656 802730438 583

Hydraulic Performance Coverage

3

60HZ

GALLONS PER MINUTE (GPM)

BARRELS PER DAY (BPD) X 1,000

POU

ND

S PE

R S

QU

AR

E IN

CH

(PSI

)

TOTA

L H

EAD

(FEE

T)

4001275

2700

950

9240

5775

992 1050 1108 1167 1225 1283

16 18 46

10395

11550

38 40 44

0

34 3628 30 32

4500

0

1000 12000

538

0 2 4 6 8 10 12 14 42

2310862 862

20 22 24 26

500 18000 24000 115535000

15005500

675 34657500 675

80853300 BEST EFFICIENCY POINT3000 6930

4620538

2500

3575 RPM

817 875 934

4000

3500 538

5000

758

1800

2000

467 525 584 642 700

538

HYDRAULIC COVERAGE--60HZ

0 58 117 175 234 292 350 408 1342

Visannepe

Performances shown are nominal and are to be used for preliminary selection only.

Performances shown are nominal and are to be used for preliminary selection only.

Bolt-on skid extension allows skids to easily be extended to accommodate longer pump lengths due to future operating conditions.

Adjustable discharge fl ange support helps protect the pump from static pipe loads and reduces piping fi t problems during installation.

Adjustable V-shaped pump cradles provide for reliable centering while horizontal and vertical adjustments allows for easier alignment.

4

Design Features and Benefi ts

Intake and discharge drip pans with drain plugs for spill containment capture potential piping and mechanical seal leakage.

Removable motor pads allow the skid to accept the next larger motor frame without major skid modifi cation.

Motor mounting adjust-ment screws standard for ease of installation and alignment.

5

Optional API-610 seal fl ush systems as required.

Thrust Chamber is heavy duty, bi-rotational with standard API-682 seal chamber and rear pullout feature for easy maintenance. Alternate thrust chamber designs are also used including non-rear pullout, depending on the application and/or customer preference.

Compression Compression Compression CompressionStandard Abrasion Resistant Stainless Steel High HP / High Pressure

Item Number Part Name02 Housing Carbon Steel Carbon Steel Stainless Steel High Strength03 Impeller Ni-Resist Ni-Resist Ni-Resist Ni-Resist04 Diffuser Ni-Resist Ni-Resist Ni-Resist Ni-Resist06 Lower Diffuser Ni-Resist Ni-Resist Ni-Resist Ni-Resist08 Head Stainless Steel Stainless Steel Stainless Steel Stainless Steel

10A Head Bearing Support Ni-Resist Ni-Resist Stainless Steel Ni-Resist20A Head O-Rings Viton Viton Viton Viton20B Head Backing Ring Peek Peek Peek Peek20C Head Face O-Ring Viton Viton Viton Viton09 Base Stainless Steel Stainless Steel Stainless Steel Stainless Steel

10B Base Bearing Support Ni-Resist Ni-Resist Stainless Steel Ni-Resist20A Base O-Rings Viton Viton Viton Viton20B Base Backing Ring Peek Peek Peek Peek20C Base Face O-Ring Viton Viton Viton Viton07A Bushing, Stage Ni-Resist Carbide Carbide Carbide07B Sleeve, Stage Ni-Resist Carbide Carbide Carbide07C Bushing, Base Carbide Carbide Carbide Carbide07D Sleeve, Base Carbide Carbide Carbide Carbide07E Bushing, Head Carbide Carbide Carbide Carbide07F Sleeve, Head Carbide Carbide Carbide Carbide07G Spacer Ni-Resist Ni-Resist Stainless Steel Ni-Resist22A Snap Ring Stainless Steel Stainless Steel Stainless Steel Stainless Steel01 Shaft Monel Monel Monel Inconel

11A Key Stock Monel Monel Monel Monel11B Shaft Plug Monel Monel Monel Monel22E Two Piece Ring Monel Monel Stainless Steel Monel22F Compression Sleeve Ni-Resist Ni-Resist Stainless Steel Ni-Resist22B Compression Nut Stainless Steel or Monel Stainless Steel22C Compression Screw Stainless Steel22D Compression Tube Stainless Steel or Ni-Resist Stainless Steel

Stainless Steel or MonelStainless Steel or Monel

Stainless Steel or Ni-ResistStainless Steel or Monel

Stainless Steel or Monel

Stainless Steel or Ni-ResistStainless Steel or Monel

Parts List and Materials of Construction

6

Materials of Construction

Constant Speed OperationIn those cases where constant speed operation is preferred, PumpWorks can provide high quality across the line starters in whatever NEMA enclosure specifi ed. However we recommend the use of our soft starters with maximum pump protection to minimize energy costs, reduce maintenance and provide maximum reliability.

Variable Frequency DrivesPumpWorks off ers the Toshiba Plus Pack with the ground breaking Virtual Linear Pump (VLP) technology to provide advanced pump control and

protection. The Plus Pack is a solid-state AC drive that ranges from 66-1500 KVA and features true torque control enabling motors to develop high starting torque and compensating for motor slip. Available in NEMA 3R enclosures, ASD rated for 50 degrees C and 4500 fasl with no derate of output current. The enclosure cooling

technology requires no exchange of inside air to outside air with no fi lters that require maintenance and no unreliable air conditioners. A 3-year parts and labor warranty is off ered when packaged with Toshiba’s EQP series motor, even covering bearing fl uting failures.

Predict-Plus®

A revolutionary and economical product to continuously monitor vibration in all three axis plus temperature providing the user early detection of anomalies. Predict-Plus® captures the power of the Industrial Internet of Things and transmits machine data to the cloud so that when alarmed, proactive measures can be taken by the user to protect the rotating equipment. Predict-Plus® is adaptive and fl exible enough to continuously monitor most rotating equipment.

Predict-Cloud is the powerful user interface in which technical machine data can be viewed from anywhere in the world, trended and exported for reports. This tool allows the user to customize alarm/alert levels, text/email call out lists and, general registration information. Managing this data is a powerful component in attaining the goal of reducing maintenance spending and increasing Mean Time Between Repair (MTBR).

DXP Pump Controller

DXP off ers a pump specfi ic controller with quick and easy setups forsubmersible and centrifugal pumps. The pump controller is available inNEMA1, 3R or 4 enclosures up to 700 hp including explosion proof.Our controllers are rated 110 degrees F, standard and have advancedpump protection features which protect the pump from commonprocess upsets such as; dry run, no fl ow, broken pipe and run outcontrol. These advanced features are designed to protect the asset and prevent catastrophic failure to the rotating equipment, improving pump

reliability and maximizing uptime.

Smart Reliability

7

Controlling Performance and Continuously Monitoring for Maximum Profi tability.

From constant speed to integrated pump control, PumpWorks off ers mul ple op ons for motor control solu ons to meet our customers needs.

PumpWorks • www.pumpworks.com

1927D FM 529 · Houston, TX 77041 · Ph. 713-996-6300 ·Fax 713.937.7848www.pumpworks.com • twitter: @PumpWorks

PUMPWORKS HP -05.2018