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Pump & Motor Controls. For Closed Loop “Hydrostatic” systems. Control Overview. System & Control Characteristics Pump Controls Motor Controls Team Exercise. Expectations?. What do you want from this training?. “Pump and Motor Controls Training”. Machine Functions = Systems. - PowerPoint PPT Presentation
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2009 Sales Meeting
Pump & Motor ControlsFor Closed Loop “Hydrostatic” systems
2009 Sales Meeting
Control Overview
System & Control CharacteristicsPump ControlsMotor ControlsTeam Exercise
2009 Sales Meeting
Expectations?
“Pump and Motor Controls Training”
What do you want from this training?
2009 Sales Meeting
Machine Functions = Systems
What is the function of the machine?What problem is the customer trying to
solve? (sales value)Performance needs of sub-function?What are the parameters we must
control? as
◦Speed / Ratio◦Torque◦Power◦Position
2009 Sales Meeting
Examples
Propel (Single path)Dual Path propel (track or wheel)Large drum mixerHigh rotational inertia loadWinch DrivesConveyor drive???
PUMP CONTROLSBrevini
2009 Sales Meeting
Hydrostatic Pump Controls
Direct Displacement ControlServo Controls
◦With Feedback◦Non-Feedback
Pressure Control◦Relief Valve◦Pressure Override
Speed Sensing
2009 Sales Meeting
Direct Displacement Control
2009 Sales Meeting
Pump DesignStroke limiter
Maximumpressurerelief valve
Maximum relief valve
Stroke limiter
Charge pressure setting
Servo Piston
2009 Sales Meeting
SH6V Pump Design
Servo piston
Charge pump Cylinder barrel
DisplacementControl
Piston
Slipper
Swashplate
Front bearing
Cradle bearing
Swasplate pusher
Rear bearing Input shaft
Feedback linkage
Bushing
2009 Sales Meeting
SH6V SERIES PUMPModel
SH6V 130
SH6V 70
HEN
HER
HLR
HIR
HE2 HIN
Controls
SH6V
2009 Sales Meeting
Controls with feedback
HLRHLR Manual with leverManual with lever
HIRHIR Hydraulic proportionalHydraulic proportional
HERHERElectric proportional
HER+HIR also available
Electric proportional
HER+HIR also available
SH6V
2009 Sales Meeting
Controls without feedback
HINHIN
HENHEN Electric proportionalElectric proportional
Hydraulic proportionalHydraulic proportional
HE2HE2 Electric 3 positionElectric 3 positionSH6V
HI2HI2 Hydraulic 3 positionHydraulic 3 position
2009 Sales Meeting
Cut-off Valve OptionWithout cut-offWithout cut-off
Pressure cut-offPressure cut-off
Electric cut-offElectric cut-off
Pressure and electric cut-offPressure and electric cut-off
Built in to 130 sizeBuilt in to 130 size
Activating Cut-off will reduce pump flowActivating Cut-off will reduce pump flow
SH6V
2009 Sales Meeting
Flow vs. Control Handle AngleHLR Control
Neutral Deadband
2009 Sales Meeting
MANUAL LEVER CONTROL WITH FEED-BACK “HLR”Repeatable, accurate displacement settings
with a given input signal. Handle override mechanism allows rapid
changes in input signal without damaging the control mechanism.
The servo control valve and swashplate are spring centered: No input signal = no pump flow.
Pump will return to neutral after prime mover shuts down.
Pump will return to neutral if external control linkage fails at the control handle or if there is a loss of charge pressure.
2009 Sales Meeting
Hydraulic Proportional Control with FeedBack “HIR”
Precision parts provide repeatable, accurate displacement settings with a given input signal.
Simple – low cost design Pump will return to
neutral: After prime mover shuts
down If there is a loss of input
signal pressure If there is a loss of charge
pressure
2009 Sales Meeting
Electric Proportional Control with FeedBack “HER”
Precision parts provide repeatable, accurate displacement settings with a given input signal.
Simple – low cost design Pump will return to
neutral: After prime mover shuts
down If there is a loss of input
signal pressure If there is a loss of charge
pressure
3 Position Controls
Hydraulic ON-OFF Control HI2 Electric ON-OFF Control HE2
3 Positions: Full A, No Flow, Full B
Pressurizing port Y1 or Y2 forces the pump swashplate to maximum displacement A or B.
Removing pilot pressure will result in the swashplate moving to zero displacement.
3 Positions: Full A, No Flow, Full B
Energizing one of two ON-OFF solenoids (24V or 12V DC), forces the pump to maximum displacement A or B
Switching off both solenoids will result in the swashplate moving to zero displacement.
MOTOR CONTROLSBrevini
2009 Sales Meeting
H2V Motor design
Tapered Roller Bearing
Tapered Roller Bearing
Bi-Mettallic Barrel
Bi-Mettallic Barrel
Sferical Valve Plate
Sferical Valve Plate
CompleteRange of Controls
CompleteRange of Controls
Stroke limiters
Stroke limiters
2009 Sales Meeting
Motor Controls
Fixed DisplacementTwo PositionProportional DisplacementPressure Compensated
2009 Sales Meeting
H2V MotorModel
H2V 108
H2V 75
H2V 160
H2V 226
H2V 55
Controls
2EM+PE
PI
EM
LC
2PI
2EM
PE PE+PI
2009 Sales Meeting
H2V Controls quick cross reference
SAMSAM
PEPE
PI(*)PI(*)
2PI(*)2PI(*)
EM(*)EM(*)
PE+PIPE+PI
2EM2EM
2EM+PE2EM+PE
LCLC
ControlControl
Automatic Pressure ControlAutomatic Pressure Control
Hydraulic ProportionalHydraulic Proportional
Hydraulic 2 PositionHydraulic 2 Position
Electroproportional ControlElectroproportional Control
PE + Hydraulic OverridePE + Hydraulic Override
Electric 2 positionElectric 2 position
2EM + Pressure Control2EM + Pressure Control
Manual ControlManual Control
PE100PE100 Automatic Pressure ControlAutomatic Pressure Control
(*) +PE Option also available.
2009 Sales Meeting
Endcap Position – Control Logic
Pressue Controls
Hydraulic Controls
Electric Controls
M
PE
PE100
PE+PI PI 2PI
PI+PE
2PI+PE EM
2EM
EM+PE
2EM+PE LC
Endcap Positon
1 (Vgmax - Vgmin) • • • • • • • • •
2 ( Vgmin - Vgmax) • • • • • • • •
2009 Sales Meeting
H2V Mounting Position
2From Min. to Max.
2From Min. to Max.1
From Max. to Min.
1From Max. to Min.
PIPI
2PI2PI
EMEM
2EM2EM
2EM+PE2EM+PE
LCLC
PEPE
PIPI 2PI2PI
EMEM
PE+PIPE+PI
2EM2EM
LCLC
PE100PE100
PI + PEPI + PE
2PI +PE2PI +PE
EM+PEEM+PE
2009 Sales Meeting
PE - Pressure Compensated
Default to Min. Displacement◦ High speed, Low torque
If system pressure exceeds threshold, Displacement will increase◦ Lower speed, Higher Torque
Max
2009 Sales Meeting
PE+PI- Pressure Compensated
Similar to PE, except pressure setting can be decreased by X2 Pressure signal.
Override PE (Pressure Comp) to Max Displacement
Max
2009 Sales Meeting
PI- Proportional Hydraulic
Displacement Proportional to X2 Pressure signal.
Optional: Default to Max or Min Displacement
Max
Max
2009 Sales Meeting
EM- Proportional Electric
Displacement Proportional to electical current signal.
Optional: Default to Max or Min Displacement
12 or 24 V coils
Max
Max
2009 Sales Meeting
2PI- Two Position Hydraulic
Max or Min Displacement – changed by X2 pressure
Not proportionalOptional: Default to Max or
Min Displacement
Max
Max
2009 Sales Meeting
2EM- Two Position Electric
Max or Min DisplacementNot proportionalOptional: Default to Max or
Min Displacement12 or 24 V coils
Max
Max
2009 Sales Meeting
PI+PE: Propor. Hydraulic w/ Pressure Override
Displacement Proportional to X2 Pressure signal.
If system pressure exceeds threshold, Displacement will increase. (Overriding X2 command)
Default to Min Displacement (X2 and System at low press)
Max
2009 Sales Meeting
2PI+PE: Two Position Hydraulic w/ Pressure Override
Max or Min Displacement – changed by X2 pressure
Not proportionalIf system pressure
exceeds threshold, Displacement will increase. (Overriding X2 command)
Default to Min Displacement (X2 and System at low press)
Max
2009 Sales Meeting
LC- Manual Displacement
Adjust displacement by turning hand wheel
Max
2009 Sales Meeting
Pump & Motor CombinationProportional Pump / 2 position
Motor(s)Phased Pump & MotorElectronic Control SystemsDual Path Considerations
2009 Sales Meeting
Team Exercise
Form 4 teamsPick an application or functionPrepare concepts for a drive
system and two alternative control concepts.
Present your solutions and describe why you chose them.◦ Don’t worry about sizing components.◦ Emphasize control strategies.
20 minutes to prepare