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PolyChem Non-Metallic Chemical Process Pumps ANSI and ISO M-Series S-Series GRP VGRP Bulletin PS-10-17c (E/A4) Pump Division

Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

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Page 1: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

PolyChem™Non-Metallic Chemical Process PumpsANSI and ISO M-SeriesS-SeriesGRPVGRP

Bulletin PS-10-17c (E/A4)

Pump Division

Page 2: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pump Division

Pump Supplier To The WorldFlowserve is the

driving force in the global industrial

pump marketplace. No other pump company in the

world has the depth or breadth

of expertise in the successful application of

pre-engineered, engineered and special purpose

pumps and systems.

Pumping SolutionsFlowserve is providing pumping solutions which permit cus-tomers to continuously improve productivity, profitability and pumping system reliability.

Market Focused Customer SupportProduct and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the inquiry.

Dynamic TechnologiesFlowserve is without peer in the development and application of pump technology, including:•Hydraulicengineering•Mechanicaldesign•Materialsscience• Intelligentpumping•Manufacturingtechnology

Broad Product LinesFlowserve offers a wide range of complementary pump types, from pre-engineered process pumps, to highly engineered and special purpose pumps and systems. Pumps are built to recognized global standards and customer specifications.

Pump designs include:•Singlestageprocess•Betweenbearing single stage•Betweenbearing multistage•Vertical•Submersiblemotor•Rotary•Reciprocating•Nuclear•Specialty

Page 3: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pump Division

3

Table of Contents

PolyChem M-Series PFA Lined Sealless Pumps .........................4-8 ANSIandISO Performance Curves ...... 9

PolyChem S-Series PFALinedMechanically Sealed Pumps .........10-11 SealingOptions ............ 12 ANSIandISO Performance Curves .... 13

PolyChem GRP and VGRP Pumps Engineered Composite Pumps .....................14-16 ANSIPerformance Curves .......................... 17

Baseplates and Pump Accessories Baseplates ...............18-19 ClearGuard™ ............... 20 DurcoShield™ ............. 20 PowerMonitor ............. 20 PROS+.......................... 20 Other Pumps and General Information CPXS and Guardian MagneticDrive Pumps .......................... 21 CPXISOPumps ........... 21 Mark3ANSI Standard Pumps .......... 22 Mark3ANSI In-LinePumps.............. 22

Non-Metallic Pumps Designed to Global Standards Embracing a global approach to pump design, Flowserve offers sealed and sealless PolyChem non-metallic pumps engineered toASME(ANSI)andISOdesigncriteriaandtoJISdrillingspecifi-cations. The fluoropolymer lined M-SeriesandS-Seriespumpsand theGRPengineeredpolymercomposite pump are well suited for highly corrosive applications in the worldwide process industries.

Applications•Chemicalplants•Steelandprimarymetals

industry•Marineenvironments•Wastewatertreatment•Aquariums•Miningworks•Microchipmanufacturing

Complementary Pump Designs•Mark3ANSImetallic

chemical process pump •Mark3ANSIin-linechemical

process pump•CPXISOmetallicchemical

process pump

PolyChemNon-Metallic

Chemical Process Pumps

Mark 3 In-Line

Mark 3

CPX

Page 4: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pump Division

Worldwide ApplicationThePolyChemM-Seriesfluoro-polymer lined, close coupled, magnetically driven, chemical process pump is the result of extensive global market research. M-Seriesseallesspumpsarerugged, heavy-duty pumps designed specifically for reliable, leak-free performance in demanding process applications.

Addressing customer needs around the globe, PolyChem M-Seriespumpsmeetthefol-lowing dimensional standards:•ANSIB73.1• ISO2858•JISdrilling

PolyChem M-Series Fluoropolymer Lined

Sealless Pumps Close Coupled

4

Close Coupled Configuration minimizes space requirements with no need for shaft alignment

Fluoropolymer Lined Fiberglass Containment Shell offers superior corrosion resistance and strength

Fluoropolymer PFA Lined Wet End is globally preferred for its superi-or corrosion resistance and tem-perature allowance. PFA is carbon reinforced where required for stiffness and strength

Rare Earth Magnets in synchronous drive design eliminate slippage and permit high temperature application

Separate Inner Magnet and Impeller Components result in low cost maintenance and ease of upgrade

Rugged Silicon Carbide Radial and Axial Thrust Bearings offer outstanding wear resistance and chemical inertness

Jackbolts offer added safety for plant personnel and facilitate maintenance

Back Pull-Out Design allows for pump removal without disturbing the casing

Non-Sparking Rub Pads prevent contact of critical components in the unlikely event of outer magnet support bearing failure

Operating Parameters•Flowsto135m3/h (600 gpm)•Headsto145m(480ft)•Pressuresto17bar (250psi)

•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)

Page 5: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pump Division

PFA Lined CasingThe Flowserve proprietary PFA molding processes ensure liner integrity.•Ductilecastironarmorhasa

minimum PFA liner thickness of3mm(0.125in)

•ArmormeetsASTMA395 and GGG40.3 specifications

5

PFA Lined Fiberglass Containment Shell is rated to 17bar(250psi)andoffersexcellent magnet efficiencies. Non-metallicconstructionelimi-nates magnetic losses and heat generation associated with metallic containment shells. The result is a more energy-efficient pump that uses a smaller motor and is less likely to cause vapor-ization of the pumping fluid.

Enclosed Lined Impeller provides balanced hydraulic loads, extending bearing life.

Simplicity in Design

Rugged Design with the Customer in MindPolyChemM-Seriespumpsweredesigned to offer the optimum in pump reliability and value, while maintaining a simple design for safety and ease of maintenance.

Large Silicon Carbide Rotating Shaft Offers rug-gedness simply not found in other non-metal-lic pumps. PolyChem’s rotat-ing shaft is supported by silicon carbide bearings located securely in a rein-forced fluoropolymer bearing holder, thereby eliminating the need for bearing support in the inlet of the pump.

Standard Silicon Carbide Radial and Axial Thrust Bearings are chemically inert and have exceptional wear resistance.

Page 6: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

PolyChem M-Series

Sealless Pumps

6

Pump DivisionPump Division

PolyChem M-Series Fluoropolymer Lined

Sealless Pumps Long Coupled

Worldwide ApplicationThePolyChemM-Seriesfluoro-polymer lined, long coupled, magnetically driven, chemical process pump is the result of extensive global market research. M-Seriesseallesspumpsarerugged, heavy-duty pumps designed specifically for reliable, leak-free performance in demanding process applications.

Addressing customer needs around the globe, PolyChem M-Seriespumpsmeetthe following dimensional standards:•ANSIB73.1• ISO2858•JISdrilling

Long Coupled Configuration offers traditional bearing housing with flexible coupling

Fluoropolymer Lined Fiberglass Containment Shell offers superior corrosion resistance and strength

Fluoropolymer PFA Lined Wet End is globally preferred for its superi-or corrosion resistance and tem-perature allowance. PFA is carbon reinforced where required for stiffness and strength

Rare Earth Magnets in synchronous drive design eliminate slippage and permit high temperature application

Separate Inner Magnet and Impeller Components result in low cost maintenance and ease of upgrade

Rugged Silicon Carbide Radial and Axial Thrust Bearings offer outstanding wear resistance and chemical inertness

Power Frame Pull-Out permits safe power end maintenance without breaking sealed containment

Jackbolts offer added safety for plant

Operating Parameters•Flowsto135m3/h

(600 gpm)•Headsto145m

(480 ft)•Pressuresto17bar(250psi)

•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)

personnel and facilitate maintenance

Back Pull-Out Design allows for pump removal without disturbing the casing

Non-Sparking Rub Pads prevent contact of critical components in the unlikely event of outer magnet support bearing failure

Page 7: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

7

Pump Division

PFA Lined CasingThe Flowserve proprietary PFA molding processes ensure liner integrity.•Ductilecastironarmorhasa

minimum PFA liner thickness of3mm(0.125in)

•ArmormeetsASTMA395 and GGG40.3 specifications

PFA Lined Fiberglass Containment Shell is rated to 17bar(250psi)andoffersexcellent magnet efficiencies. Non-metallicconstructionelimi-nates magnetic losses and heat generation associated with metallic containment shells. The result is a more energy-efficient pump that uses a smaller motor and is less likely to cause vapor-ization of the pumping fluid.

Enclosed Lined Impeller provides balanced hydraulic loads, extending bearing life.

Simplicity in Design

Rugged Design with the Customer in MindPolyChemM-Seriespumpsweredesigned to offer the optimum in pump reliability and value, while maintaining a simple design for safety and ease of maintenance.

Large Silicon Carbide Rotating Shaft Offers rug-gedness simply not found in other non-metal-lic pumps. PolyChem’s rotat-ing shaft is supported by silicon carbide bearings located securely in a rein-forced fluoropolymer bearing holder, thereby eliminating the need for bearing support in the inlet of the pump.

Standard Silicon Carbide Radial and Axial Thrust Bearings are chemically inert and have exceptional wear resistance.

Page 8: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

M-Seriespumpsaredesignedfor superior performance and reliability at reduced cost.

Internal Circulation and Lubrication Path is engineered for optimum performance.

PolyChem M-Series Fluoropolymer Lined

Sealless Pumps Technical

Information

8

Pump Division

Separate Inner Magnet and Impeller Components significantly reduce impeller replacement cost compared with integral assembly designs.

Rotating Shaft Design eliminates shaft support obstructions in the casing inlet which are common with stationary shaft designs.• Improvedperformance•ReducedNPSHR

Page 9: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

0

0 100 200 300

50

100

150

200

2000

1500

1000

500

250

300

50 100 150-29

-20

TEMPERATURE°C

GROUP 1

GROUP 2 10"

TEMPERATURE°F

PRES

SURE

PSIG

PRES

SURE

KPa

9

PolyChemM-Seriesseallesspumps cover a broad hydraulic range.

Thirteen Sizes•Four(4)Group1(ANSI)•Three(3)Group2(ANSI)•Three(3)GroupA(ISO)•Three(3)GroupB/C(ISO)

Pump Division

PolyChem M-Series

Performance Curves

0

1.5 2 3 4 5

7.5 10 15 20 30 40 50 75 100

150

200

300

400

600

1000

1500

2000

750

400250

150

7550

302015107.5

5432

1.51

Flow Rate - 60 Hz

TDH

- 60

Hz

m3/h

gpm

ft

M-Series ANSI Range Chart

m

120

50

1510

5

3

1

1 5 10 15 20 30 40 50 75 100

200

300

400

0

1.5 2 3 4 5

7.5 10 15 20 30 40 50 75 100

150

200

300

400

600

1000

1500

2000

750

400250

150

7550

302015107.5

5432

1.51

Flow Rate - 50 Hz

TDH

- 50

Hz

m3/h

gpm

ft

M-Series ISO Range Chart

m

120

50

1510

5

3

1

1 5 10 15 20 30 40 50 75 100

200

300

400

Operating Parameters•Flowsto135m3/h

(600 gpm)•Headsto145m

(480 ft)•Pressuresto17bar(250psi)

•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)

M-Series ISO Range Chart

M-Series ANSI Range Chart

Page 10: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pump Division

Revolutionary Non-Metallic Pump TechnologyFlowserve fluoropolymer lined sealed pumps offer outstanding performance and significant economy in highly corrosive pro-cessapplications.IncorporatingtheprovenMark3power end, the PolyChem S-Series pump is engi-neered to maximize performance and reliability.

Addressing customer needs around the globe, PolyChem S-Series pumps meet the following dimensional standards:•ANSIB73.1• ISO2858/5199•JISdrilling

PolyChem S-Series Fluoropolymer Lined Mechanically Sealed

Pumps

10

Operating Parameters•Flowsto420m3/h

(1860 gpm)•Headsto145m(480ft)•Pressuresto17bar (250psi)•Temperaturesfrom-30°C (-20°F)to150°C(300°F)

External Micrometer Impeller Adjustment accurately sets impel-ler in 20 seconds. Furthermore, mechanical seals and all critical settings can be set accurately in the shop

Fluoropolymer PFA Lined Wet End is globally preferred for its superi-or corrosion resistance and tem-perature allowance

Enclosed Impeller, through 250 mm (10 in), provides balanced hydraulic loads, extending bearing life. Open impeller available

Clean Room Assembly of optional ANSI 3A™ power end (shown here) ensures optimum lubrication environment. Mark 3 power end is standard

Silicon Carbide Shaft Sleeve mitigates corrosion and wear

Seal Chamber with large tapered bore accommodates multiple seal selections. (See page 12 for typical seal arrangements)

Page 11: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

11

Advanced FM SealSentry™ Design Technology OnlyFlowserveoffersanon-metallic pump with the advantages of an oversized seal chamber with flow modifiers. •Self-flushing•Self-venting•Self-draining

Seal life is extended due to superior purging of heat, solids and vapors. Costs are reduced because single seals often can be selected where dual seals or external flush and throat bushing combinations had been necessary.

Flow Modifiers Extend Mechanical Seal Life•Redirectflowfromcircumfer-

ential to axial •Balancedflowwithlow

pressure drop in the chamber keeps solids in suspension, minimizing erosion

•Mechanicalsealcreatesa centrifuging action away from

its parts and into the returning flow path of the process liquid

•Solidsandslurrymergeintothe returning flow path and are flushed out of the seal chamber

•Highflowrateprevents suspended solids from precipitating or crystallizing on the seal or seal chamber

Unique Seal Chamber Canister allows double component seals to be appliedintheFMsealchamber. This canister enables quick retrofits and eliminates the need to stock additional rear covers

Choice of Power Ends •StandardMark3A power end•OptionalANSI3A™

power end (shown on page 10) with lifetime warranty,featuresInproVBXXbearingisolators

Power End Options•Alloyshaftsleeves•Solidshafts•Labyrinthseals•Magneticdrainplug•Oilslinger•Regreasableordouble

shielded bearings•Oilmistsystem

Pump Division

Flow Modifiers redirect solids and slurry away from seal and back into the flow path of the process liquid

Available open impeller

Page 12: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Sealing OptionsPolyChem S-Series pumps offer the advantage of innova-tive and readily available seal selections. Shown here are standard and recommended seal arrangements.

PolyChem S-Series Fluoropolymer Lined Mechanically Sealed

Pumps

12

Pump Division

Non-Metallic Single Cartridge

Non-Metallic Single External

Metallic Single Cartridge

Metallic Single Component

Double Component (Collar Drive)

Double Component (Friction Drive)

Non-Metallic Double Cartridge

Metallic Double Cartridge

Page 13: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

0

0 100 200 300

50

100

150

200

2000

1500

1000

500

250

300

50 100 150-29

-20

TEMPERATURE°C

GROUP 1

GROUP 2 10"

GROUP 2 13"

TEMPERATURE°F

PRES

SURE

KPa

13

PolyChem S-Series sealed pumps cover a broad hydraulic range.

Nineteen Sizes•Four(4)Group1(ANSI)•Six(6)Group2(ANSI)•Three(3)GroupA(ISO)•Six(6)GroupB/C(ISO)

Pump Division

PolyChem S-Series

Performance Curves

PRES

SURE

PSIG

Operating Parameters•Flowsto420m3/h

(1860 gpm)•Headsto145m

(480 ft)•Pressuresto17bar(250psi)

•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)

S-Series ISO Range Chart

S-Series ANSI Range Chart

750

400250

150

7550

302015107.55432

1.51

Flow Rate - 60 Hz

TDH

- 60

Hz

ft

S-Series ANSI Range Chart

m

120

50

1510

5

3

1

0

1.5 2 3 4 5

7.5 10 15 20 30 40 50 75 100

150

200

300

400

600

1000

1500

2000

m3/h

gpm

1 5 10 15 20 30 40 50 75 100

200

300

400

0

1.5 2 3 4 5

7.5 10 15 20 30 40 50 75 100

150

200

300

400

600

1000

1500

2000

750

400250

150

7550

302015107.55432

1.51

Flow Rate - 50 Hz

TDH

- 50

Hz

m3/h

gpm

ft

S-Series ISO Range Chart

m

120

50

1510

5

3

1

1 5 10 15 20 30 40 50 75 100

200

300

400

Page 14: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

The Low-Cost, Long-Term Solution to Corrosive ServicesThePolyChemGRPengineeredcomposite pump is the result of intensive product development and installation experience. MadeofpremiumDerakane® vinyl ester resin reinforced with randomly oriented glass fibers, theGRPpumpisdesignedto

PolyChem GRP Engineered Composite

ANSI Pumps

14

ANSIB73.5standardsforchemi-cal process pumps.

Withcorrosionresistancesuperior to many more expensive, highly alloyed metals and with costs closer to that of ductile iron, thePolyChemGRPhasprovento be the low-cost, long-term solution in acidic and chloride-rich applications.

Pump Division

Centerline Discharge Casing with integrally molded flanges is fully gusseted for optimal nozzle loading capabilities

Standard Mark 3 Power End with double lip oil seals and top vent breather

Low-Cost Non-Metallic Replaceable Sleeve mitigates shaft corrosion

Operating Parameters•Flowsto2050m3/h

(9000 gpm)•Headsto150m (500ft)

•Pressuresto17bar(250psi)

•Temperaturesfrom -45°C(-50°F) to120°C(250°F)

Engineered Composite Material Construction offers cost-effective corrosion resistance and is light-weight, non-galling, non-sparking, and non-conductive

Tapered Polygon Impeller Drive provides exceptional torque carrying ability and unequaled shear strength for durability

Externally Adjustable, Semi-Open Impeller is inherently balanced and provides consistently high efficiencies

Radial Fit and Square O-Rings for the casing and impeller, respectively, protect the shaft from corrosive liquids

Flexible Spacer-Type Couplings permit disassem-bly without disturbing the pip-ing, driver or alignment

® Derakane is a registered trademark of Dow Chemical Company

Page 15: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

15

Compression MoldedGRPwetendcomponentsarecompression molded at high temperatures and pressures to evenly distribute reinforcing fibers. This results in:•Smoothhydraulicpassages•Highefficiencies•Loweroperatingcosts•Highstructuralstrength

ANSI 3A Power End is so advanced it carries a lifetime warranty.•Certifiedcleanroomassembly• Inpro/Seal’s“VBXX”non- contactVaporBlockBearingIsolatorkeepslubricants in and con tami nants out

•Magneticdrainplug•Topventreplacedwithplug•Lubricationoptions

Stuffing Box OptionsFour stuffing boxes are available to maximize sealor packing life. •Standardboxwithclamped

seat gland accepts all types of single outside seals

•Standardboxwithwithlonggland accepts all types of inside seals, including single and double seals

•Packingboxextension•Taperborebox

Pump Division

Self-Priming OptionMadeofaproprietaryglass fiber reinforcedthermosetting epoxy resin, the self-priming pump is builttoASMEB73.1dimensions.Itisanexcel-lent choice for corrosive applications such as:• Industrialsumps•Wastetreatment

pond transfer•Tankcarunloading•Liftstations

Operating Parameters•Flowsto115m3/h (500gpm)

•Headsto115m(375ft)

Seal Types Unbalanced Balanced

Single outside with clamped seats

Multiplespring, O-ringmounted —

Bellows,O-ringmounted —

Double

Friction drive —

Multiplespring, O-ringmounted —

Multiplespring, PTFE mounted —

Single inside with flexible seats

Single spring, elastomer bellows

Singlespring,O-ringmounted

Multiplespring,PTFEmounted

Metalbellows, O-ringmounted

Single inside, cartridge

Multiplespring,O-ringmounted

Metalbellows, O-ringmounted

Double/tandem, cartridge

Multiplespring,O-ringmounted

Metalbellows, O-ringmounted

Typical GRP Seal Arrangements

Page 16: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

The PolyChem VGRP is a fiberglass, vertical immersion, open impeller pump designed for corrosive wet pit applica-tions in waste handling and chemical transfer.

VGRP Operating Parameters•Flowsto565m3/h (2500gpm)

•Headsto110m (350ft)

•Pressuresto17bar(250psi)•Temperaturesfrom

-30°C (-20 °F) to 90°C (200°F)

•Pitdepthsto4.25m(14ft);6.75m(22ft)withoptionaltailpipe

Unique Single-Piece Fiberglass Column is generously sized for strength and rigidity. Available in 0.6 m (2 ft) to 4.3 m (14 ft) lengths

Shaft and Bearing System oper-ates well below the first critical speed, resulting in less shaft whip and longer bearing life. Meets API bearing span requirements

Bearings can be lubricated by external flush, or self-lubricated by the pump fluid

Patented Pull-Out Bearing Retainer streamlines maintenance

PolyChem VGRP Engineered Composite

ANSI Pumps

16

Pullout Bearing Retainer

Options•Simplexandduplex

pit covers•Floatswitches•316SS,Alloy20,Hastelloy®

or titanium alloy shafts•Particulateseparatorsfor

dirty product lubrication•Non-metalliclubricationlines•Tailpipe

®Hastelloyisaregisteredtrademark ofHaynesInternational,Inc.

Pump Division

Features•C-FaceNEMAmotors•APIbearingspacing• Integraldoublerow

thrust bearings•Fiberglass

mounting plate•Singleconnection

for bearing lubrication•Vapor-sealedthrust

bearing

Page 17: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

17

GRP Sixteen Sizes•Four(4)Group1•Nine(9)Group2•Two(2)Group3•One(1)Group4

Pump Division

PolyChem GRP and VGRP

Performance Curves

-46 0 50 100

-50 0 50 100 150 200 2500

5

10

15

0

25

50

75

100

125

150

175

200

225

250

275

OPERATIONTEMPERATURE°C

OPERATIONTEMPERATURE°F

MAX

IMUM

WOR

KING

PRE

SSUR

E(Bar)

MAX

IMUM

WOR

KING

PRE

SSUR

E(PSI)

8 x 6 x 13

3 x 1.5 x 13, 4 x 3 x 13

3 x 1.5 x 10, 4 x 3 x 10 6 x 4 x 10, 12 x 10 x 15

-18 0 20 40 60 80 100

0 50 100 150 200 2500

12

10

8

6

4

2

14

16

0

50

100

150

200

250

OPERATIONTEMPERATURE°C

OPERATIONTEMPERATURE°F

MAX

IMUM

WOR

KING

PRE

SSUR

E(Bar)

MAX

IMUM

WOR

KING

PRE

SSUR

E(PSI)

8 x 6 x 13

4 x 3 x 8

All sizes not listed

3 x 1.5 x 13, 4 x 3 x 13

3 x 1.5 x 10, 4 x 3 x 10, 6 x 4 x 10

10 15 20 30 40 50 75 100

150

200

300

400

500

750

1000

1500

2000

3000

4000

6000

10 0

00

750

50040030025020015012510075

504030252015

10

70

504030

2015

10

5

3

5 10 15 20 30 40 50 75 100

150

200

300

400

600

800

1000

1500

2500

50040030025020015012510075

504030252015

10

70

504030

2015

10

5

3

10 15 20 30 40 50 75 100

150

200

300

400

500

750

1000

1500

2000

3000

4000

6000

10 0

00

5 10 15 20 30 40 50 75 100

150

200

300

400

600

800

1000

1500

2500

m3/h

gpm

m3/h

gpm

ft mft m

0 10 15 20 30 40 50 75 100

150

200

300

400

500

750

1000

1500

2000

3000

4000

6000

10 0

00

400300250200

150125100

75

5040

302520

15

10

Flow Rate - 60 Hz

TDH

- 60

Hz

m3/h

gpm

ft

VGRP Range Chart

m

70

5040

30

20

15

10

5

3

0 5 10 15 20 30 40 50 75 100

150

200

300

400

600

800

1000

1500

2500

2 Pole

4 Pole

6 Pole

VGRP Fourteen Sizes•Four(4)Group1•Nine(9)Group2•One(1)Group3

GRP VGRP

All sizes not listed below

GRP Operating Parameters•Flowsto2050m3/h

(9000 gpm)•Headsto150m (500ft)

•Pressuresto17bar(250psi)

•Temperaturesfrom -45°C(-50°F)to 120°C(250°F)

Flow Rate - 60 Hz

Flow Rate - 50 Hz

TDH

- 50

Hz

TDH

- 60

Hz

2 Pole

4 Pole

6 Pole

VGRP Range Chart

Page 18: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pre-Engineered Baseplate Designs

18

Pump Division

Extend Pump Life and Reduce Maintenance CostsThe Flowserve family of pre- engineered baseplates further extends pump life by reducing internal stress and vibrations. That is why Flowserve recommends reinforced rigid baseplates.

Flowserve offers a broad range of metallic and non-metallic, grout and stilt mounted designs with standard options. This provides flexibility in choosing the baseplate that best meets application needs and operating budget.

Polybase – Polymer Concrete Baseplate•Lowinstalledcost•Superiorvibration

dampening•Corrosionresistant•Superiorresistanceto

twisting or diaphragming•Optionalcatchbasin

and grout holes• Insertstomount

alternate equipment configuration requirements

Baseplate Materials•Steel•Rolledsteel•Stainlesssteel•Polymerconcrete

Standard steelbaseplate

Reinforced baseplate –stilt mounted

Reinforced baseplate –foundation mounted

PolyBase™ baseplate

Baseplate Options•Stiltmounting•Springmounting•Drainrims,pans,and

connections•Polycretemounts•Motorfeetadjusters•Earthingpoints

Heavy-duty, foundation mounted

Page 19: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

19

Pump Division

Polyshield Polymer

Baseplate and Foundation

System

The Polyshield Baseplate and Foundation System is the superior solution for cost effective, high performance pumpinstallation.Inone complete unit it combinesa traditional baseplate with a formed concrete foundation for pump-drive sets.

Benefits of Selecting the Polyshield Baseplate and Foundation System•Timesavings

– Quick installation time–Reducestimespanfromreceiptatjobsiteto commissioning

•Costsavings–Reducestotalinstalledcost– Dramatically minimizes

field rework necessary to meet specifications

•Betterperformanceand reliability– Extended pump life–Reducedvibration–Improvedcorrosion

resistance•Singlestructureconvenience–One-piececonstruction– Flat mounting surfaces–One-piecemotor

mounting block

The Polyshield baseplate and foundation system can be combined with numerous pump designs, including:• ISOandANSImetallic

and non-metallic•Foot- and frame-mounted

general industrial•Foot-mounted

between bearing•API610

Please see Bulletin PS-90-2 for more complete product information

Page 20: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

ClearGuard and Durcoshield Non-Metallic Safety GuardsClearGuard and DurcoShield pump guards permit visual inspection of coupling and seal areas, respectively, while protecting personnel from potential safety hazards of rotating parts. Constructed of durable and transparent polycarbonate with UVlightinhibitors,theyaredesigned to withstand tough chemical processing environments.

The KW941 Pump Power Monitor monitors and displays actual power to the pump, offering simul taneous protection from underload and overload operating conditions.

TheKW941helpstoeliminatecostly down time and expensive pump repairs caused by:•Dryrunning•Pumpoverloads•Cavitation•Blockedlines•Closedsuctionor discharge valves•Excessivewearorrubbing

Pump Accessories

20

Pump Division

PROS+PROS+proposal and order system is the most com-prehensive and user friendly pump selection program in the industry. This software ensures cor-rect sizing and selection of Flowserve pumps to best suit your process applica-tion needs.

Pros+ is available from your local sales representative or on-line at www.flowserve.com.

DurcoShield splash and shaft guard is a one-piece shield that envelops the open areas between the bearing housing and casing. Suitable for applicationsto150°C(300°F),DurcoShield protects from:•Processfluidspray•Rotatingshaftandseal

components

ClearGuard meets machinery guard safety guidelines.Nothinglargerthan 6 mm (0.24 in) in diameter can enter the shell. Furthermore, the ability to inspect the coupling through ClearGuard can provide early warning of deterio-rating or malfunctioning components.

Page 21: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

21

CPXS and Guardian® Magnetically Driven PumpsFlowserve offers highly reliable magnetically driven pumps tobothANSIandISOspecifica-tions.TheCPXS(ISO)andGuardian(ANSI)pumpsareideal for emission free service requirements.

Operating Parameters•Flowsto375m3/h (1650gpm)

•Headsto215m(700ft)•Hightemperaturesdesign to290°C(550°F)

•Pressuresto25bar (365psi)

Pump Division

CPXS and Guardian Magnetic

Drive Pumps

CPX ISO Chemical Process Pumps

CPX ISO Standard Chemical Process PumpOfferingstate-of-the-arthydraulics, the CPX pump is designed for chemical process applications in which high performance, high efficiency andlowNPSHarerequired.

ConformingtoISO2858dimensionalandISO5199designcriteria,theCPX is CE marked and compliant with applica-ble European directives, such as ATEX.

Operating Parameters•Flowsto1400m3/h

(6160 gpm)•Headsto220m

(720 ft)•Temperaturesfrom

-80°C (-110°F) to350°C(660°F)

•Pressuresto25bar(365psi)

Please see BulletinPS-10-30 for more complete product information.

CPXS

Please see Bulletin PS-10-14 for more information on the Guardian.

Please see Bulletin PS-10-30 for more information on the CPXS.

Page 22: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Durco Mark 3 ANSI Standard and

In-Line Pumps

22

Pump Division

Durco Mark 3 In-LineDesignedtoexceedANSIB73.2criteria,theMark3In-Line process pump offers improved reliability and extended pump life.Thespace-savingMark3In-Linehasbroadapplication in chemical and hydrocarbon processing as well as in general industry.Withitsownindepend-ent bearing housing and rigid C-flange style motor adapter, the Mark3In-Lineremainsoneofthe most reliable process pump designs available.

Durco Mark 3Withitsreversevaneimpeller,SealSentry family of seal chambers,andtheoptionalANSI3A power end, the Durco Mark3Standardpumpis recognized worldwide as the premiernameinANSI chemical process pumps.

Thirty Sizes •Seven(7)Group1•Sixteen(16)Group2•Seven(7)Group3

Operating Parameters•Flowsto1680m3/h (7400 gpm)•Headsto300m(985ft)•Pressuresto24bar(350psi)•Temperaturesfrom-73°C (-100°F) to 370°C (700°F)

Please see Bulletin PS-10-13 for more complete product information.

Operating Parameters•Flowsto370m3/h (1630 gpm)•Headsto230m(760ft)•Pressuresto24bar(350psi)

•Temperaturesto370°C(700°F)

Please see Bulletin PS-10-15 for more complete product information.

Page 23: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

Pump Division

Global Engineered Services

and Support

Total Cost Reduction

Asset Management

Product Life Cycle

Performance Re-rates

Site Diagnostics

Repair Services

Energy Management

Spare Parts

Maintenance Contracts

Materials Upgrades

Turnkey Services

Field Repairs

Installation

Project Supervision

Commissioning

Equipment Upgrades

Condition Monitoring

Systems Analysis

Field Machining

Service DedicationFlowserve Engineered Services is focused on providing customers with uncompromising service and support, where and when needed. Dedicated to delivering the high-est quality support, Engineered Services integrates its extensive pump and materials engineering knowledge with creative service solutions. Engineered Services fully understands the business challenges facing customers and is prepared to manage solutions to succeed as a team.

A worldwide network of service and repair centers staffed by highly skilled engineers and technicians is available around the clock, seven days a week to respond to customer queries, to evaluate and troubleshoot problems and to provide reliable solutions.

Strength of Experience, Commitment to ExcellenceFlowserve has long served industries requiring superior equipment performance and ser-vice life.•Oilandgasproduction•Hydrocarbonprocessing•Chemicalprocessing•Waterresources•Powergeneration•Nuclear•Miningandmineralprocessing•Pulpandpaper•Generalindustry

Engineered Services is dedicated to maximizing equipment performance and providing reliability-centered maintenance programs for pumps and related equipment, regardless of manu-facturer.UsingtheFlowStar™asset management software, Engineered Services tracks performance and supports improvement programs using a service life cycle cost business approach. The results areimproved reliability and increased profitability.

Business Partner Flowserve partners with customers to respond to the dynamic business conditions that affect them. Flowserve will work with customers to drive efficiency, maximize throughput and control processquality.Whetheruser needs involve on- site technical assistance orbroaderproject planning with full turnkey responsibility, Flowserve Engineered Services will deliver professional, reliable results.

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Page 24: Pump Division PolyChem Non-Metallic Chemical Process Pumps · Non-metallic construction elimi-nates magnetic losses and heat generation associated with metallic containment shells

PrintedinU.S.A.October2009

© Flowserve Corporation

To find your local Flowserve representative please use the Sales Support Locator System

found at www.flowserve.com

Or call toll free: 1 800 728 PUMP (7867)

Your local Flowserve representative:

Pump Division

USA and CanadaFlowserve Corporation5215NorthO’ConnorBlvd.Suite 2300Irving,Texas75039-5421USATelephone:19378905839

Europe, Middle East, Africa Flowserve CorporationGebouwHagepointWestbroek39-514822 ZX Breda NetherlandsTelephone:31765028920

Latin America Flowserve CorporationBoulevard del Cafetal EdificioNinina,Local7El Cafetal - Caracas Venezuela1061Telephone:582129853092Telefax:582129851007

Asia Pacific Flowserve Pte. Ltd.10 Tuas Loop Singapore637345Telephone:6567710600Telefax:6567794607

Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands

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