Pulsar 180 2007_ 61_28_2

Page No.1.

Bajaj Pulsar 180

INDEX

1. COVER CYLINDER HEAD2. CYLINDER HEAD3. VALVE4. CAMSHAFT / TENSIONER5. CYLINDER & PISTON6. CRANKSHAFT7. BALANCER & BALANCER IDLER GEAR8. TRANSMISSION9. CHANGE DRUM / SHIFT FORK10. GEAR CHANGE MECHANISM11. ENGINE ASSLY & CRANKCASE RH12. CRANKCASE LH13. COVER RH14. COVER MAGNETO15. CLUTCH16. KICK STARTER MECHANISM17. CARBURETTOR18. AIR CLEANER COMPLETE19. SILENCER ASSLY20. SEAT ASSLY / SEAT LOCK21. OIL PUMP22. MAGNETO / C.D.I. / H.T. COIL23. STARTER ASSEMBLY24. ENGINE MOUNTINGS25. FRAME & FRAME FITTING26. SWING ARM / REAR SHOCK ABSORBER27. RIDER FOOT REST28. PILLION FOOT REST / HOLDER29. MUDGUARD FRONT & REAR30. STAND ASSEMBLY31. TYRE / TUBE / RIM32. FRONT HUB33. FRONT MASTER CYLINDER34. FRONT DISC BRAKE

Page No.2.

Bajaj Pulsar 180

35. REAR HUB36. REAR BRAKE PEDAL37. HANDLE BAR38. FRONT FORK39. PAINTED PARTS & DECALS40. PETROL COCK, CAP TANK & GAUGE FUEL41. FITTINGS-PETROL TANK, SIDE COVER & COVER SEAT42. METER ASSEMBLY43. CONTROL CABLES44. CHAIN CASE45. HEAD LAMP & FAIRING46. INDICATOR LIGHT ASSEMBLY47. TAIL LAMP ASSLY / FRONT & REAR NO. PLATE48. ELECTRICAL EQUIPMENTS49. TOOL KIT50. ACCESSORIES / GRAB HANDLE

Page No.3.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "1" Plate Description: "COVER CYLINDER HEAD"

FigNo

Item Code Description Quantity Serviceable Chasis Number With EffectFrom

1 DJ101195 CYLINDER HEAD ASSY M/C 1 Y

1 DJ101207 COVER CYLINDER HEAD 1 Y

2 DS101026 COVER - TAPPET 2 Y

3 36DS1001 CYLINDER HEAD 'O' RING KIT 1 Y

4 DS101166 BUSH - SILENT (COVER HEAD) 1 Y

5 DS101096 CAP - CAMSHAFT 1 Y

6 39264715 DOMED CAP NUT 4 Y

7 DS101084 GASKET -COPPER 4 Y

8 39253204 BOLT - HEXAGON HEAD WITH FLANGE:- M6

2 Y

9 39107504 BOLT - FLANGED :- SMALL 4 Y

10 DH101272 PLUG 2 Y

11 DG101498 GASKET 2 Y

Page No.4.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "2" Plate Description: "CYLINDER HEAD"

FigNo


1 DJ101195 CYLINDER HEAD ASSY M/C 1 Y

2 39166005 STUD - M8 2 Y

3 DJ101012 GASKET -CYLINDER HEAD 1 Y

4 DH101508 DAMPER - CYLINDER HEAD 5 Y

5 DJ101136 PIPE - INTAKE 1 Y

6 39253921 RING - O 1 Y

7 DJ121022 INSULATOR - CARBURETTOR 1 Y

8 DH121038 CLAMP (45 TO 48) 2 Y

9 39167404 BOLT - FLANGE :- M6 X 25 2 Y

10 DH111012 SLEEVE - SPARK PLUG 1 Y

11 39260801 SCREW - GRUB :- M5 X 0.8 X 7 1 Y

12 36DS1001 CYLINDER HEAD 'O' RING KIT 1 Y

Page No.5.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "3" Plate Description: "VALVE"

FigNo


1 DH101469 SHAFTROCKER ARM 1 Y

2 DS101032 SHAFT - ROCKER ARM (EXHAUST) 1 Y

3 DS101191 ARM - ROCKER WITH ROLLER 2 Y

4 DG101029 COLLET 4 Y

5 39201719 SEAL - OIL 2 Y

6 36DS1003 VALVE REPAIR KIT 1 Y

7 36DJ1004 VALVE KIT PULSAR DTS-I 180 1 Y

8 DH101295 WASHER - WAVE (ROCKER ARM) 2 Y

9 39244011 WASHER (SPRING STEEL) 4 Y

Page No.6.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "4" Plate Description: "CAMSHAFT / TENSIONER"

FigNo


1 39204021 RING - O 1 Y

2 DH101617 CAMSHAFT 1 Y

3 39254220 BEARING - BALL-15X42X13 1 Y

4 39188020 BEARING - BALL :- 15 X 32 X 9(6002-C3)

1 Y

5 36DH1003 GUIDE CHAIN KIT 1 Y

6 DS101275 SPROCKET - CAM DRIVE :- 16TEETH

1 Y

7 DH101412 COLLAR - CAM SPROCKET 1 Y

8 DH101048 WASHER - SPECIAL :- CAMSHAFT 1 Y

9 39219804 BOLT - HEXAGON SOCKET HEAD CAP 1 Y

10 DH101050 CHAIN - CAM :- DID 25 - 98 LI 1 Y

11 DJ101137 DECOMP. ASSEMBLY 1 Y

12 DH101011 BOLT - CAM CHAIN TENSIONERPIVOT

1 Y

13 DS101277 TENSIONER ASSEMBLY 1 Y

14 39167404 BOLT - FLANGE :- M6 X 25 2 Y

Page No.7.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "5" Plate Description: "CYLINDER & PISTON"

FigNo


1 DJ101004 GASKET -CYLINDER 1 Y

2 39218106 PIN - HOLLOW DOWEL :- 14 X 20 4 Y

3 DJ101158 PISTON ASSEMBLY 1 Y

4 DJ101106 RING SET PISTON STD (180CC)-SPARE PARTS

1 Y

5 39213217 RING - SNAP 2 Y

6 DJ101155 CYLINDER BLOCK/PISTON ASSY(PULSAR DTS-I

1 Y

6 DJ101206 CYLINDER BLOCK 1 Y

Page No.8.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "6" Plate Description: "CRANKSHAFT"

Page No.9.

Bajaj Pulsar 180

FigNo


1 DJ101203 CRANKSHAFT ASSY COMP 1 Y

1 DJ101223 ASSEMBLY CRANKSHAFT 1 Y

2 DH101195 NUT - PRIMARY DRIVE LOCK 1 Y

3 39220011 WASHER - PLAIN (PRIMARY DRIVEGEAR)

1 Y

4 36DJ1001 SET PRIMARY DRIVER & DRIVEN -PULSAR 180

1 Y

5 DS101275 SPROCKET - CAM DRIVE :- 16TEETH

1 Y

6 DH101064 BODY - CENTRIFUGAL OIL FILTER 1 Y

7 DH101065 COVER - CENTRIFUGAL OIL FILTER 1 Y

8 DH101234 GASKET -CENTRIFUGAL OIL FILTER 1 Y

9 39226701 SCREW - SLOTTED & CROSS RECESSCSK HEAD

3 Y

10 DH101066 JOINT - OIL DELIVERY :- B 1 Y

11 DH101067 SPRING - OIL DELIVERY :- B 1 Y

12 39219908 PIN - SNAP (OIL DELIVERY JOINTB)

1 Y

13 31101173 KEY -WOODRUFF FOR CRANKSHAFTCLUTCH SIDE

1 Y

14 39220307 PIN - PARALLEL 1 Y

15 39218304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

16 39216511 WASHER - PLAIN 1 Y

17 39256120 BEARING - BALL 6305 1 Y

18 DS101154 KEY 1 Y

Page No.10.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "7" Plate Description: "BALANCER & BALANCER IDLER GEAR"

FigNo


1 DJ101022 BODY BALANCER ASSEMBLY 1 Y

2 DH101072 BALANCER - RIGHT HAND BEARINGSTOOPER

1 Y

3 39167204 BOLT - FLANGE :- M6 X 16 1 Y

4 DJ101134 GEAR COMPLETE - BALANCER IDLER 1 Y

5 39215220 BEARING -DRAWN CUP NEEDLEROLER:1X14X15

2 Y

6 39255717 CIRCLIP 2 Y

7 39168606 PIN - HOLLOW DOWEL 2 Y

8 39162011 WASHER - PLAIN :- 10 X 20 2 Y

9 52DH0177 SF:BALANCER IDLER HOLDER WITHBEARING

1 Y

10 39167404 BOLT - FLANGE :- M6 X 25 3 Y

Page No.11.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "8" Plate Description: "TRANSMISSION"

Page No.12.

Bajaj Pulsar 180

FigNo


1 DH101519 SHAFT - INPUT :- TRANSMISSION 1 Y

1 DK101125 SHAFT INTPUT TRANSMISSION (LHTHREAD)

1


3 DH101078 GEAR - 4TH :- DRIVE 1 Y

4 DH101079 WASHER - SPLINE 3 Y

5 DH101235 CIRCLIP 4 Y

6 DH101080 GEAR - 3RD :- DRIVE 1 Y

7 DH101082 GEAR - 5TH :- DRIVE 1 Y

8 DH101084 GEAR - 2ND :- DRIVE 1 Y


10 DH101416 SHAFT OUTPUT TRANMISSION :-SUB-ASSEMBLY

1 Y

11 DH101336 WASHER - SPECIAL :- 20.2 X 27 X1

2 Y

12 DH101108 GEAR - 3RD :- DRIVEN 1 Y


14 DH101110 GEAR - 4TH :- DRIVEN 1 Y

15 DH101111 BUSH - 1ST :- DRIVEN 1 Y

16 DJ101110 GEAR - 1ST :- DRIVEN 1 Y

17 DH101113 GEAR - 5TH :- DRIVEN 1 Y

18 DH101319 BUSH - 2ND :- DRIVEN 1 Y

19 DH101333 GEAR - 2 ND :- DRIVEN 1 Y

20 DH101116 COLLAR - SPROCKET 1 Y

21 30101061 RING - O 1 Y

22 DH101117 SPROCKET - DRIVE 1 Y

23 DJ101063 PLATE - DRIVE SPROCKET 1 Y


Page No.13.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "9" Plate Description: "CHANGE DRUM / SHIFT FORK"

FigNo


1 DH101130 FORK - GEAR SHIFT (INPUT) 1 Y

1 DK101133 FORK GEAR SHIFT INPUT 1

2 DH101132 FORK - GEAR SHIFT :- OUTPUT 2 Y

2 DK101134 FORK GEAR SHIFT OUTPUT 1

3 DH101146 SHAFT - GEAR SHIFT FORK 1 Y

4 DH101493 SHAFT - GEAR :- FORKSHIFT 1 Y

5 DJ101147 DRUM ASSEMBLY - GEAR SHIFT 1 Y

5 DK101132 DRUM COMPLETE GEAR SHIFT 1

6 39243704 BOLT - HEXAGON SOCKET HEAD CAP:- M6

1 Y

7 39260607 PIN - PARALLEL 1 Y

8 DJ101148 GUIDE - GEAR SHIFT 1 Y

8 DK101158 GUIDE 1

9 DH101496 SPACER - GUIDE :- GEAR SHIFT 1 Y

10 DK101135 BUSH (DRUM CHANGE) 1

Page No.14.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "10" Plate Description: "GEAR CHANGE MECHANISM"

FigNo


1 DH101134 LEVER COMPLETE - GEAR SHIFT 1 Y

1 DH101699 LEVER COMPLETE GEAR SHIFT 1

2 DH101143 SPRING - SLIDER ARM RESET 1 Y

2 DH101714 SPRING ARM RESET 1

3 DH101144 SPRING - GEAR SHIFT RETURN 1 Y

4 DJ101149 LEVER COMPLETE - CHANGE 1 Y

5 31101108 DAMPER 1 Y

6 39245304 BOLT - FLANGE :- M6 1 Y

7 DH101013 BOLT - GEAR SHIFT DRUM STOOPER 1 Y

8 DH101503 STOPPER - DRUM 1 Y

9 DH101502 SPRING - STOPPER :- DRUM 1 Y

10 DH101225 BOLT - SHIFT CHANGE 1 Y

Page No.15.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "11" Plate Description: "ENGINE ASSLY & CRANKCASE RH"

FigNo


1 DJ101200 ENGINE ASSLY PULSAR 180 CC UG 2 1 Y

2 DH101586 CRANKCASE RH 1 Y

2 DJ101213 CRANKCASE RH 1 Y

3 39253105 STUD - M10 2 Y


5 DH101006 GASKET -CRANKCASE 1 Y

6 39258320 BEARING - BALL :- 6004 HN3 SKF 1 Y

7 39260220 BEARING - BALL 6202/HN3 1 Y

8 39218006 PIN - HOLLOW DOWEL :- 12 X 20 2 Y

9 39260120 BEARING - BALL :- 61905 (25 X42 X 9)

1 Y

10 DH101487 PLATE - STOPPER :- BEARING -DRUM

1 Y

Page No.16.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "12" Plate Description: "CRANKCASE LH"

Page No.17.

Bajaj Pulsar 180

FigNo


1 DH101582 CRANKCASE - LH 1 Y

1 DJ101212 CRANKCASE LH 1 Y

2 39253105 STUD - M10 2 Y

3 DH101226 GUIDE - STARTER ASSEMBLY 1 Y

4 39218819 SEAL - OIL 1 Y

5 DH101423 RING - O (GUIDE STARTER) 1 Y

6 39075201 SCREW - COUNTERSUNK CROSS :- M6 3 Y

7 39260320 BEARING - BALL 6202-RS1/HN315X35X11

1 Y

8 39258320 BEARING - BALL :- 6004 HN3 SKF 1 Y

9 39218520 BEARING - DEEP GROOVE BALL 1 Y

10 39218919 SEAL - OIL 1 Y

11 39219019 SEAL - OIL 1 Y

12 DH101203 PIPE - BREATHER 1 Y

13 DH101246 TUBE - RUBBER 1 Y

14 28101174 CLIP - SPRING 1 Y

15 DH101272 PLUG 1 Y

16 DG101498 GASKET 1 Y

17 31201081 SWITCH - NEUTRAL 1 Y

18 DH101264 GASKET -NEUTRAL SWITCH 1 Y

19 DH101269 BAFFLE 1 Y

20 39141402 SCREW -CROSS RECESSED RAISEDCHEESE HEAD

1 Y

21 39184504 BOLT - HEXAGON WITH FLANGE 1 Y

22 39167704 BOLT - M6 X 45 8 Y


1 Y

24 DH101278 PLUG (STARTER MOTOR) 1 Y

25 DH101169 BUSH - STARTER GEAR INNER 1 Y

26 DJ201021 CABLE ASSEMBLY - BATTERY TOEARTH

1 Y


28 DH101422 DAMPER - AXIAL (RUBBER) 1 Y

Page No.18.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "13" Plate Description: "COVER RH"

Page No.19.

Bajaj Pulsar 180

FigNo


1 DH101149 COVER COMPLETE - RIGHT HAND 1 Y

1 DJ101208 COVER COMPLETE RH 1 Y

1 DJ101241 COVER COMPLETE RH 1

2 DH101197 GROMMET - BREATHER 1 Y

3 30101142 SEAL - OIL 1 Y

4 39104119 SEAL - OIL 1 Y

5 DH101141 RACK 1 Y

6 DH101142 SHAFT - CLUTCH RELEASE 1 Y

7 39220207 PIN - PARALLEL (CLUTCH SHAFT) 1 Y

8 DH101151 GAUGE - OIL LEVEL 1 Y

9 DH101152 RING - O :- OIL LEVEL GAUGE -18 X 3

1 Y



12 DH101018 BRACKET - CLUTCH CABLE 1 Y

13 DH101154 GASKET -COVER - RIGHT HAND 1 Y

14 DH121015 PLUNGER - OIL 1 Y

15 DH121011 PLATE - PLUNGER OIL 1 Y

16 DH121012 SPRING - JOINT A 1 Y

17 DH101281 SPRING - TORSION :- CLUTCHLEVER

1 Y


19 36DH1004 SET DAMPER COVER RH 1 Y


8 Y

21 DS101252 DECAL - CLUTCH COVER 1 Y

22 DS101201 BUSHING (PTFE) 1 Y

23 36DH1005 SET PLATE COVER RH 1 Y

24 DG101418 GAUGE 1

25 DS101215 CLIP - WIRE 1

Page No.20.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "14" Plate Description: "COVER MAGNETO"

FigNo


1 DH101155 COVER - MAGNETO 1 Y

1 DJ101209 COVER MAGNETO 1 Y

2 DH101158 CAP - TIMING HOLE 1 Y

3 39219721 RING - O 1 Y

4 DH101159 GASKET -MAGNETO COVER 1 Y



7 DH101157 CAP - CRANK CENTER 1 Y

8 39128321 RING - O 1 Y

9 DH101156 COVER - LH :- REAR 1 Y

9 DJ101210 COVER LH RR 1 Y

10 36DH1006 SET DAMPER MAGNETO COVER 1 Y


4 Y

12 DS101253 DECAL - MAGNETO COVER 1 Y

13 36DH1007 SET PLATE MAGNETO COVER 1 Y

14 DJ101190 COVER -LH:REAR WITH GEARSHIFTER STICKER

1 Y

Page No.21.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "15" Plate Description: "CLUTCH"

Page No.22.

Bajaj Pulsar 180

FigNo


1 DH101275 NUT - SPECIAL 1 Y

2 36DJ1001 SET PRIMARY DRIVER & DRIVEN -PULSAR 180

1 Y

3 DH101559 CLUTCH PLATE ASSEMBLY 1 Y

4 DJ101179 CLUTCH CENTER 1 Y

5 DH101344 PLATE - CLUTCH PRESSURE 1 Y

5 DK101163 PLATE CLUTCH PRESSURE 1

6 DH101554 DISC CLUTCH FRICTION (`E' TYPE) 6 Y

6 DK101149 CLUTCH FRICTION DISK 1

7 DH101557 PLATE - CLUTCH 5 Y

7 DK101151 PLATE CLUTCH 5

8 DH101483 SPRING - CLUTCH CAPACITY 6 Y

8 DH101743 SPRING CLUTCH (CAPACITY) 5

9 39167404 BOLT - FLANGE :- M6 X 25 1 Y

10 39155304 BOLT - FLANGE :- M6 6 Y

11 39188020 BEARING - BALL :- 15 X 32 X 9(6002-C3)

1 Y

12 DH101484 HOLDER - CLUTCH 1 Y

12 DK101078 ASSEMBLY CLUTCH LIFTER ROD 1

13 DH101485 ROD - CLUTCH LIFTER 1 Y

14 DH101374 PLATE - GUIDE :- CLUTCHPRESSURE

1 Y

14 DK101126 SPACER CLUTCH 1

15 DH101520 NUT - CLUTCH CENTER LOCK 1 Y

16 DH101180 LEVER ASSEMBLY 1 Y

17 39220011 WASHER - PLAIN (PRIMARY DRIVEGEAR)

1 Y

18 DK101153 SEAT JUDDER SPRING 1

19 DK101155 SPRING JUDDER 1

Page No.23.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "16" Plate Description: "KICK STARTER MECHANISM"

Page No.24.

Bajaj Pulsar 180

FigNo


1 DH101128 LEVER - KICK STARTER COMPLETE 1 Y

2 DD101097 DAMPER 1 Y

3 36DH1008 BOSS KICK SET 1 Y

4 DH101537 RATCHET KICK STARTER 1 Y

5 DH101531 GEAR KICK IDLER 1 Y

6 DH101540 SPINDLE KICK STARTER ASSEMBLY 1 Y

7 DH101572 PINION KICK STARTER 1 Y

8 DH101121 SPRING - KICK STARTER RATCHET 1 Y



11 DH101536 GUIDE KICK 1 Y

12 DH101548 BOLT - SPECIAL M10 X 1.25 X12

3 Y

13 DH101125 SPRING - KICK STARTER RUTURN 1 Y

14 DH101321 BOLT - SPECIAL :- M8 (BASE KICKLEVER)

1 Y

15 DH101538 PLATE - STOPPER (GEAR KICKIDLER)

1 Y

16 39167204 BOLT - FLANGE :- M6 X 16 1 Y


18 39073817 EXTERNAL CIRCLIP TYPE C 2 Y

19 DH101539 SPINDLE KICK STARTER 1 Y

Page No.25.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "17" Plate Description: "CARBURETTOR"

FigNo


1 DJ121032 CARBURETTOR ASSY BS29 1 Y

2 36DH1202 VACCUM PISTON KIT PULSAR DTS-I150

1 Y

3 36DH1205 IDLING SCREW SET PULSAR DTS-I 1 Y

4 DJ121025 JET NEEDLE 1 Y

5 DH121127 SCREW - V C WITH `O' RING 1 Y

6 DH121058 SCREW 2 Y

7 DH121059 FLOAT ASSEMBLY 1 Y

8 36DH1204 JET HOLDER KIT PULSAR DTS-I 150 1 Y

9 DH121101 MAGNET ASSEMBLY 1 Y

10 DJ201105 SWITCH SIDESTAND WITH COUPLER 1 Y

11 39178001 SCREW PAN - M5 2 Y

12 DH121093 NEEDLE ASSEMBLY 1 Y

13 DH121096 SET ADJUSTER(PS) CARBURETTOR 1 Y

14 DH121095 SET PLUNGER CARBURETTOR 1 Y

Page No.26.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "18" Plate Description: "AIR CLEANER COMPLETE"

FigNo


1 DH121105 FILTER (CLEANER) COMPLETE - AIR 1 Y

2 DH121020 BRACKET - LOCK 1 Y


4 39169801 SCREW PAN - M5 1 Y

5 DJ121021 TUBE - CONNECTING 1 Y

6 DH121037 CARTRIDGE ASSEMBLY 1 Y

7 DH121022 ELEMENT - AIR FILTER 1 Y

8 39177304 BOLT - HEXAGON WITH FLANGE :-M5

4 Y

9 31121043 COLLAR 3 Y

10 39190204 BOLT - FLANGED :- M6 3 Y


12 AA121045 CLAMP (DUCT CARBURETTOR) 1 Y

Page No.27.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "19" Plate Description: "SILENCER ASSLY"

FigNo


1 DJ101161 SILENCER ASSEMBLY WITH CATCONVERTOR

1 Y

1 DJ101214 ASSEMBLY SILENCER BLACK 1 Y

2 DH101301 SEAL - SHIELD MUFFLER 2 Y

3 DH101468 SHIELD - MUFFLER 1 Y

4 DH101302 SCREW - TRUSS 2 Y

5 DJ101064 GASKET -EXHAUST 1 Y

6 39197015 NUT - HEXAGON WITH FLANGE :- M8 2 Y



9 DD161071 NUT - U :- M10 X 1.25 - 6.5 H 1 Y

10 DH161155 DAMPER - SILENCER 1 Y

11 DH161157 TUBE - SILENCER MOUNTING 1 Y

12 DG161124 DAMPER 1 Y

13 DH101481 GROMMET - SHIELD (MUFFLER) 1 Y

14 DH101521 SHIELD ASSEMBLY - WIRE 1 Y

15 DH101525 FLANGE DOMED CAP NUT 2 Y

Page No.28.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "20" Plate Description: "SEAT ASSLY / SEAT LOCK"

FigNo


1 DJ211001 SEAT ASSEMBLY COMPLETE FOR `K-UPGRADE'

1 Y

2 36DH2101 KIT SEAT DAMPER 1 Y

3 DH161046 LOCK ASSEMBLY - SEAT 1 Y

4 39190204 BOLT - FLANGED :- M6 2 Y

Page No.29.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "21" Plate Description: "OIL PUMP"

FigNo


1 DH121001 PUMP ASSEMBLY - OIL 1 Y

2 39167404 BOLT - FLANGE :- M6 X 25 3 Y

3 DH121010 MESH - FILTER :- OIL PUMP 1 Y


5 DH121035 CLIP MESH OIL FILTER 1 Y

6 39219421 RING - O 1 Y

Page No.30.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "22" Plate Description: "MAGNETO / C.D.I. / H.T. COIL"

Page No.31.

Bajaj Pulsar 180

FigNo


1 DJ111007 MAGNETO ASSEMBLY FOR UPGRADE 1 Y

2 DJ111004 STATOR ASSEMBLY 1 Y

3 39167404 BOLT - FLANGE :- M6 X 25 2 Y

4 39076101 SCREW PAN CROSS - M5 2 Y

5 DH101199 PLATE - STOPPER (WIRINGHARNESS)

1 Y


7 DG111008 PLUG - SPARK 2 Y

8 DJ111008 CDI ASSEMBLY 1 Y

9 DD111011 GROMMET - SPARK PLUG CAP 1 Y

10 DJ201102 ASSY.REGULATOR 1 Y

11 DH111035 COIL - H. T. :- LH WITH GROMMET 1 Y

12 DH111036 COIL - H. T. :- RH WITH GROMMET 1 Y

13 DD111048 CAP - SPARK PLUG :- RESISTIVE1K-OHM

1 Y

14 DH111015 CAP - SPARK PLUG 1 Y

15 DD111012 GROMMET FOR H. T. CABLE 2 Y

16 DH111013 GROMMET - SPARK PLUG 1 Y

17 39190204 BOLT - FLANGED :- M6 2 Y

18 DJ161067 BRACKET - H. T. COIL 1 Y

19 39168004 BOLT - FLANGE :- M6 2 Y

20 DH111016 GROMMET - SLEEVE :- SPARK PLUG 1 Y

Page No.32.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "23" Plate Description: "STARTER ASSEMBLY"

Page No.33.

Bajaj Pulsar 180

FigNo


1 DH101578 BODY COMP STARTER CLUTCH 1 Y

2 DH101370 SET ROLLER, BUSH & SPRINGSTARTER CLUTCH

5 Y

3 DH101186 PLATE - ROLLER CLUTCH 1 Y

4 DH101401 GEAR - STARTER CLUTCH 1 Y

5 DH101170 PLATE - STARTER CLUTCH GEARRETURN

1 Y

6 39167204 BOLT - FLANGE :- M6 X 16 1 Y

7 DH101171 STARTER COUNTER SHAFT 1 Y

8 DH101172 COLLER - STARTER MOTOR 1 Y

9 DH101188 GEAR COMPLETE - STARTER COUNTERASSEMBLY

1 Y

10 39215220 BEARING -DRAWN CUP NEEDLEROLER:1X14X15

1 Y


3 Y

12 DH111002 MOTOR ASSEMBLY - STARTER 1 Y

12 DH111058 MOTOR ASSEMBLY STARTER - BLACKCOLOR

1 Y


14 DH101372 COVER - STARTER MOTOR 1 Y

15 39228501 SCREW - SLOTTED & CROSS RECESSCSK HEAD

1 Y

16 DH101164 SPRING - STARTER CLUTCH 5 Y

17 DJ101109 BUSH FOR SPRING STARTER 5 Y

18 DH101163 ROLLER - CLUTCH 5 Y

19 DH101533 BUSH - SPRING STARTER CLUTCH 5 Y

Page No.34.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "24" Plate Description: "ENGINE MOUNTINGS"

Page No.35.

Bajaj Pulsar 180

FigNo


1 DH161170 BRACKET ASSEMBLY- ENGINEMOUNTING:-FRONT

1 Y

2 DH161268 BRACKET COMP-LH:ENGINE-FR WITHC.I. BUSH

1 Y

3 DH161269 BRACKET COMP-RH:ENGINE-FR WITHC.I. BUSH

1 Y


4 Y


6 DJ161114 BRACKET COMPLETE - LH :- ENGINE- LOWER

1 Y

7 DJ161115 BRACKET COMPLETE - RH :- ENGINE- LOWER

1 Y


3 Y


1 Y


1 Y

11 DH161273 C.I.BUSH REAR LH 1 Y

12 39196704 BOLT 1 Y


1 Y

14 DH161271 BRACKET COMP-RH:ENGINE-RR WITHC.I. BUSH

1 Y

15 DH161245 NUT - U :- M8 X 1.25 3 Y


2 Y


1 Y


19 DJ161088 BRACKET - LH :- ENGINE HANGER 1 Y

20 DJ161089 BRACKET - RH :- ENGINE HANGER 1 Y

Page No.36.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "25" Plate Description: "FRAME & FRAME FITTING"

FigNo


1 DJ161047 FRAME ASSEMBLY 1 Y

2 DH161112 CUP - REAR 2 Y

3 30181011 NUT 1 Y

4 DH181014 CUP - STEERING 1 Y

5 36DS1802 BEARING CONE KIT 1 Y

6 30181006 BALL - STEEL 46 Y

7 39168004 BOLT - FLANGE :- M6 2 Y

8 DJ161132 HOOK - HARNESS :- LH 1 Y

9 DJ161133 HOOK - HARNESS :- RH 1 Y

Page No.37.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "26" Plate Description: "SWING ARM / REAR SHOCK ABSORBER"

Page No.38.

Bajaj Pulsar 180

FigNo


1 DG171038 BOLT :- PRE-COATED 2 Y


3 DJ171019 REAR SHOCK ABSORBER FOR PULSARUG WITH 1

2 Y

4 DH171014 BUSH - SWING ARM 4 Y

5 DH171002 ARM ASSEMBLY - SWING 1 Y

6 35171033 NIPPLE - GREASE - BM6 2 Y

7 DH171013 COLLAR - SWING ARM 2 Y

8 DH171015 SEAL - DUST :- SWING ARM 4 Y

9 DJ171008 SLIDER - CHAIN 1 Y

10 39055302 SELF TAPPING SCREW 2 Y

11 39045411 PLAIN WASHER 2 Y

12 DH171012 SHAFT - SWING ARM 1 Y

13 DH171019 NUT - U :- SWING ARM 1 Y

14 DJ151036 ADJUSTER - CHAIN 1 Y

15 DJ151037 ADJUSTER - CHAIN :- RH 1 Y

16 DJ151047 PLATE - CHAIN ADJUSTER 2 Y

17 39029215 NUT - HEXAGON :- M6 X 1 4 Y

18 39074011 WASHER (NON-METALLIC) 2 Y

19 39071215 NUT - DOMED CAP :- M12 2 Y

20 39073712 WASHER - SPRING 2 Y

Page No.39.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "27" Plate Description: "RIDER FOOT REST"

FigNo


1 DJ161130 STEP ASSEMBLY COMPLETE - MAIN:- LH

1 Y


4 Y

3 DJ161131 STEP ASSEMBLY COMPLETE - MAIN:- RH

1 Y

4 DH161053 RUBBER - MAIN STEP 2 Y

5 DH161194 STOPPER - KICK 1 Y

6 39096315 NUT - DOMED CAP :- M6 2 Y

7 39089704 BOLT - HEXAGON HEAD 2 Y

8 DH161056 PLATE COMP.LOW.M/STP 2 Y

9 DH161100 SPACER - MAIN STEP 2 Y

10 DJ161090 DAMPER - FOOT STEP 2 Y

Page No.40.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "28" Plate Description: "PILLION FOOT REST / HOLDER"

Page No.41.

Bajaj Pulsar 180

FigNo


1 DJ161002 HOLDER STEP - LH 1 Y

1 DJ161111 STEP HOLDER LH 1 Y

2 DJ161003 HOLDER STEP - RH 1 Y

2 DJ161112 HOLDER STEP RH 1 Y

3 DH161227 STEP ASSEMBLY COMPLETE - LH :-PILLION

1 Y

3 DJ161128 STEP ASSEMBLY COMPLETE -PILLION :- LH

1 Y

4 DH161228 STEP ASSEMBLY COMPLETE - RH :-PILLION

1 Y

4 DJ161129 STEP ASSEMBLY COMPLETE -PILLION :- RH

1 Y

5 DH161059 RUBBER - PILLION STEP 2 Y

5 DJ161122 RUBBER PILLION STEP 2 Y

6 DH161060 PLATE - SIDE :- PILLION STEP 2 Y

6 DJ161186 PLATE - SIDE :- PILLION STEP 2 Y

7 DH161061 PIN - PILLION STEP 2 Y

8 30141031 RING - O 2 Y


10 39078408 PIN - SPLIT 2 Y

11 39106901 SCREW - HEXAGON HEAD 1 Y

12 39029215 NUT - HEXAGON :- M6 X 1 1 Y

13 39174104 BOLT ,PLUG 12 2 Y

Page No.42.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "29" Plate Description: "MUDGUARD FRONT & REAR"

FigNo


1 DJ161069 NAIL - CABLE GUIDE 1 Y

2 DH161258 BRACE - FENDER :- 17 WHEEL 1 Y

3 DG181008 BOLT - SOCKET 4 Y

4 DH161069 FENDER - REAR :- FRONT 1 Y

5 39167204 BOLT - FLANGE :- M6 X 16 2 Y



8 DJ161051 FENDER - REAR 1 Y

9 39168004 BOLT - FLANGE :- M6 2 Y

10 DJ161091 GROMMET - FRONT FENDER 4 Y

11 DH161183 MUDFLAP - REAR 1 Y

12 39242001 SCREW - PAN HEAD :- M5 3 Y

13 39032615 NUT - NYLOC :- M5 X 0.8 3 Y


Page No.43.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "30" Plate Description: "STAND ASSEMBLY"

FigNo


1 DJ161214 STAND - MAIN 1 Y

2 30161157 SHAFT - STAND 1 Y

3 39078708 PIN - COTTER 1 Y

4 DH161121 SPRING - MAIN STAND 1 Y

5 DH161145 COVER - SPRING :- MAIN STAND 1 Y

6 DJ161187 STAND - SIDE 1 Y

7 DH161066 SPRING - SIDE STAND 1 Y

8 DH161146 COVER - SPRING :- SIDE STAND 1 Y

9 DF161102 BOLT FOR SIDE STAND MOUNTING 1 Y

10 39042215 NUT - NYLOC :- M10 1 Y

11 DH201015 SWITCH - SIDE STAND 1 Y

12 DH201026 SCREW :- PRE-COATED (M5 X 14) -39152301

2 Y


14 30201064 BAND 1 Y

15 DH161290 BRACKET SIDE STAND 1

Page No.44.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "31" Plate Description: "TYRE / TUBE / RIM"

FigNo


1 DJ151054 WHEEL :- 1.6 X 17 - DIE CAST :-DISC

1 Y

1 DJ151077 WHEEL 1.6 X 17 - DC BLACK 1 Y

2 DS151048 TYRE 2.75 X 17 1 Y

3 DS151049 TUBE 2.75 X 17 1 Y

4 DJ151055 WHEEL :- 2.5 X 17 - DIE CAST :-DRUM

1 Y

4 DJ151078 WHEEL 2.5 X 17 - DC BLACK 1 Y

5 DS151031 TYRE :- 100 / 90 X 17 1 Y

6 DS151029 TUBE :- 90 / 90 X 17 1 Y

Page No.45.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "32" Plate Description: "FRONT HUB"

Page No.46.

Bajaj Pulsar 180

FigNo


1 39078708 PIN - COTTER 1 Y

2 39268820 BEARING - BALL :- 6301 RS1/C3(12X37X12)

2 Y

3 DE151006 SPACER ASSEMBLY 1 Y

4 30151033 SEAL - OIL 1 Y

5 DE151012 PLATE - DRIVE FOR SPEEDOMETERGEAR

1 Y

6 DE151008 SEAL - OIL 1 Y

7 DJ151014 DISC 1 Y

8 39078615 NUT - HEXAGON SLOTTED :- M12 X1.25

1 Y


10 DD151036 BOLT - HEXAGON SOCKET HEAD :-M6

6 Y

11 DJ151057 CASE METER GEAR ASSY - AL HSG 1 Y

12 DS151038 SPEEDOMETER GEAR 21T 1 Y

13 DS151058 SPACER 1 Y

14 DJ151041 AXLE 1 Y

14 DJ151081 AXLE FRONT 1 Y

Page No.47.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "33" Plate Description: "FRONT MASTER CYLINDER"

FigNo


1 DJ191023 KIT - MAJOR :- MASTER CYLINDER 1 Y

2 DJ151076 FRONT BRAKE HOSE 1 Y

3 DJ191024 LEVER GRIP RH ETS 1 Y

4 DJ191025 BANJO BOLT 2 Y

5 DJ191026 COPPER WASHER 4 Y

6 DJ191027 CLAMP HOLDER RH 1 Y

7 DJ191028 BOLT - CLAMP HOLDER 1 Y

8 DJ191029 BOLT - FR BRAKE LEVR 1 Y

9 DJ191030 NUT - FR BRAKE LEVER 1 Y

10 DJ191031 SCREW 2 Y

11 DJ191032 CYLINDER - MASTER 1 Y

12 DJ201109 SWITCH FRONT BRAKE MICROSWITCH 1 Y

14 DJ191035 DIAPHRAGM 1 Y

15 36DH1902 O RING KIT MASTER CYL.PULSARDTS-I

1 Y

16 DJ010022 DISC BRAKE KIT 1 Y

17 36DH1901 KIT MINOR 1 Y

Page No.48.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "34" Plate Description: "FRONT DISC BRAKE"

FigNo


1 DJ151065 DISC - ETS 1 Y

3 DH151040 BOLT -SOCKET HEAD:- PRE-COATED(M6 X 20)

6 Y

4 39176904 BOLT - FLANGED :- M8 2 Y

5 DJ151068 SPRING PAD 1 Y

6 DJ151069 BLEEDER SCREW 1 Y

7 DJ151070 BLEEDER CAP 1 Y

9 DJ151072 PROTECTION BOOT 8DIA 1 Y

10 DJ151073 PROTECTION BOOT 9DIA 1 Y

11 DJ151074 KIT - MINOR :- CALIPER 1 Y

12 DJ151075 KIT - MAJOR :- CALIPER 1 Y

Page No.49.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "35" Plate Description: "REAR HUB"

Page No.50.

Bajaj Pulsar 180

FigNo


1 DJ151053 LOCK - DRIVE CHAIN 1 Y

2 39268620 BEARING - BALL 6202 RS1/C3 -15X35X11

1 Y

3 39268720 BEARING - BALL 6302 RS1/C3 -15X42X13

1 Y

4 30151075 COLLAR - BEARING 1 Y

5 30151076 DAMPER 1 Y

6 DH151049 PANEL - BRAKE :- REAR 1 Y

6 DJ151085 PANEL RAER BRAKE BLACK 1 Y

6 DJ151092 PANEL REAR BRAKE 1 Y

7 30151012 CAM - BRAKE 1 Y

8 30151038 RING - O 1 Y

9 30151005 INDICATOR 1 Y

10 DJ151059 LEVER - BRAKE :- REAR 1 Y

11 39244704 BOLT - HEXAGON HEAD :- M6 1 Y


13 30151105 SHOE - BRAKE FOR SPARE PARTS 1 Y

14 30151069 SPRING 2 Y

15 DH151047 COUPLING 1 Y

16 30101192 BEARING - BALL 1 Y

16 39224020 BEARING - BALL 1 Y

17 DJ151033 SLEEVE 1 Y

18 30151082 SEAL OIL 1 Y

19 36DJ1502 KIT CHAIN SPROCKET PULSAR DTS-IUG

1 Y

19 36DJ4005 KIT CHAIN SPROCKET PULSAR DTSI(MODIF)

1 Y

20 30151081 WASHER - LOCK 3 Y

21 DJ151048 BOLT - D FOR COUPLING ASSEMBLY 6 Y

22 39069415 NUT - HEXAGON LOCK :- M8 X 1.25 6 Y

23 DJ151032 AXLE - REAR 1 Y

24 DH171019 NUT - U :- SWING ARM 1 Y

25 39080115 NUT - HEXAGON :- M20 X 1 1 Y

26 DJ151035 COLLAR 1 Y

27 DJ151034 COLLAR 1 Y

Page No.51.

Bajaj Pulsar 180



Page No.52.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "36" Plate Description: "REAR BRAKE PEDAL"

Page No.53.

Bajaj Pulsar 180

FigNo


1 DH191001 LEVER - BRAKE 1 Y

2 DJ191021 LEVER - BRAKE 1 Y


4 DH191013 SPACER FOR BRAKE SHAFT ASSEMBLY 1 Y

5 DH191006 SPRING - BRAKE PEDAL 1 Y

6 39153721 RING - O 1 Y

7 DH191023 CUP FOR BRAKE SHAFT 1 Y

8 DJ191010 ROD - BRAKE 1 Y

9 DD151009 INDICATOR FOR FRONT 1 Y


11 39080808 PIN - SPLIT 1 Y

12 30191035 SPRING 1 Y

13 15191026 PIN 1 Y

14 30191036 NUT - BRAKE ADJUSTER 1 Y

15 DJ151042 ROD - TORQUE 1 Y

16 DH151029 BOLT - STEP :- TORQUE ROD 1 Y

17 30151095 BOLT - HEXAGON 1 Y


19 39079415 NUT - HEXAGON FINE :- M10 X1.25

2 Y

20 39080708 PIN - SNAP 2 Y


Page No.54.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "37" Plate Description: "HANDLE BAR"

Page No.55.

Bajaj Pulsar 180

FigNo


1 DJ181067 HANDLE BAR (SATIN FINISH) K2 1 Y

2 DJ181076 HOLDER ASSEMBLY - HANDLE 1 Y

3 39171404 BOLT - FLANGED 4 Y

4 DJ201024 SWITCH - CONTROL :- LH 1 Y

5 DJ201012 CONTROL SWITCH RH 1 Y

6 DJ191009 HOLDER ASSEMBLY COMPLETE - LH 1 Y

7 DJ191004 HOLDER - LH 1 Y

8 DH191002 LEVER - GRIP :- LEFT 1 Y

9 DD191085 STUD - LEVER HANDLE 1 Y

10 39118415 NUT - NYLOC :- M5 X 0.8 1 Y

11 30191024 SCREW 1 Y

12 30191017 NUT 1 Y


14 39072504 BOLT - HEXAGON :- M6 X 1 1 Y

15 DH191007 GRIP - HAND :- LH 1 Y

16 DH191014 GRIP ASSEMBLY - RH 1 Y

17 DH191019 BOOT - FOR LEVER 1 Y

18 DJ181011 WEIGHT - HANDLEBAR 2 Y

19 DH181040 BOLT :- PRE-COATED SOCKET HEAD(M6 X 50)

2 Y

20 DJ181039 PAD - HOLDER HANDLE 1 Y

21 DJ221003 MIRROR ASSEMBLY - LH FOR `K-UPGRADE'

1 Y

22 DJ221004 MIRROR ASSEMBLY - RH FOR `K-UPGRADE'

1 Y

23 30191048 BAND 4 Y

24 DS181022 SWITCH ASSEMBLY - IGNITION 1 Y

25 39194304 BOLT - FLANGED 2 Y

26 DJ201090 SWITCH - CLUTCH (M8) 1 Y

27 DH191017 PIPE - THROTTLE 1 Y

Page No.56.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "38" Plate Description: "FRONT FORK"

Page No.57.

Bajaj Pulsar 180

FigNo


1 DJ181089 SEAL - DUST 2 Y

2 DJ181088 STOPPER - OIL SEAL 2 Y

3 DJ181087 SEAL - OIL FOR 31 DIA. FORK 2 Y

4 DJ181101 TUBE - OUTER :- LH - DU 135 1 Y

5 DJ181102 TUBE - OUTER :- RH - DU 135 1 Y

6 30181026 GASKET 2 Y

7 30181025 BOLT 2 Y

8 DS181077 CYLINDER COMPLETE - FORK 2 Y

9 DJ181045 CLAMP - BELLOW 2 Y

10 DJ181044 BELLOW - FORK 2 Y

11 DJ181070 CLAMP - HOSE PIPE 1 Y

12 DH181009 GROMMET - FORK :- TOP 2 Y

13 DJ181103 PIPE - INNER :- DU 135 2 Y

14 DJ181104 SPRING - MAIN :- 135 DU WITHSPACER TUBE

2 Y

15 30181044 BOLT 1 Y

16 DH181015 BOLT - FORK 2 Y

17 30181029 RING - O 2 Y

18 30181028 SEAT - FORK SPRING 2 Y

19 DJ181017 HOLDER - FORK :- UPPER 1 Y

20 DJ181052 COVER - TRAIL :- B (31 - BLACK) 4 Y

21 DJ181100 FORK ASY-FR:DU BUSH,135STROKEFOR FAIRN

1 Y

22 DJ181041 HOLDER - FORK :- UNDER 1 Y


24 39181304 BOLT -HEX. : M10X1.25 -ENDURANCE SYSTEM

2 Y

25 DH181023 BEARING CONE - (FORK) 1 Y

26 DJ181085 CUSHION RUBBER 31 2 Y

27 DJ181112 LAMP SHADE ASSEMBLY - KUP2 1 Y

28 DG181008 BOLT - SOCKET 2 Y

29 DS181072 WASHER - GUIDE BUSH 2 Y

30 DS181070 BUSH - GUIDE 2 Y

31 DS181071 BUSH - SLIDE 2 Y

32 DM181010 WASHER - FORK SPRING 2 Y

Page No.58.

Bajaj Pulsar 180

33 DS181085 SEAT - FORK PIPE 2 Y

Page No.59.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "39" Plate Description: "PAINTED PARTS & DECALS"

Page No.60.

Bajaj Pulsar 180

FigNo


1 DH71021C PETROL TANK MAGIC SILVER 1 Y

1 DH7102T8 TANK -FUEL WARM SILVER (MET) 1 Y

1 DH7102W1 PETROL TANK PURPLE 1 Y

1 DH7102X3 TANK -FUEL EBONY BLACK(MET) 1 Y

1 DH7102X4 PETROL TANK RED 1 Y

1 DH7102X6 PETROL TANK BLUE 1 Y

2 DH73011C SIDE COVER LH MAGIC SILVER 1 Y

2 DH7301T8 SIDE COVER LH-WARM SILVER 1 Y

2 DH7301W1 SIDE COVER LH-PURPLE 1 Y

2 DH7301X3 SIDE COVER LH EBONY BLACK 1 Y

2 DH7301X4 SIDE COVER L FL. RED 1 Y

2 DH7301X6 SIDE COVER LH M.BLUE 1 Y

3 DH73021C SIDE COVER RH MAGIC SILVER 1 Y

3 DH7302T8 SIDE COVER RH-WARM SILVER 1 Y

3 DH7302W1 SIDE COVER RH-PURPLE 1 Y

3 DH7302X3 COVER RH. EBONY B 1 Y

3 DH7302X4 SIDE COVER R FL. RED 1 Y

3 DH7302X6 SIDE COVER RH M.BLUE 1 Y

4 DH73031C SEAT COWL MAGIC SILVER 1 Y

4 DH7303T8 SEAT COWL WITH DECAL -WARMSILVER

1 Y

4 DH7303W1 SEAT COWL -- DAMSON PURPLE 1 Y

4 DH7303X3 SEAT COWL EBONY B 1 Y

4 DH7303X4 SEAT COWL FLAME RED 1 Y

4 DH7303X6 SEAT COWL METALIC BL 1 Y

5 DJ73022P FRONT FENDER BRONZE GOLD 1 Y

5 DJ73022Q FRONT FENDER ORANGE COPPER 1 Y

5 DJ73022T FRONT FENDER TITANIUM SILVER 1 Y

5 DJ73022U FRONT FENDER NAVARRIYA VOILET 1 Y

5 DJ7302X3 FRONT FENDER EBONY BLACK 1 Y

5 DJ7302X4 FRONT FENDER FLAME RED 1 Y

6 DH141020 TAPE - SEAT 1 Y

7 DJ74011C FAIRING PULSAR UG MAGIC SILVERDJ181032

1 Y

Page No.61.

Bajaj Pulsar 180

7 DJ7401T8 FAIRING-WARM SILVER 1 Y

7 DJ7401W1 FAIRING-PURPLE 1 Y

7 DJ7401X3 FAIRING-BLACK 1 Y

7 DJ7401X4 FAIRING-RED 1 Y

7 DJ7401X6 FAIRING-BLUE 1 Y

8 36DJ1406 DECAL SET PULSER-180 1 Y

Page No.62.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "40" Plate Description: "PETROL COCK, CAP TANK & GAUGEFUEL"

Page No.63.

Bajaj Pulsar 180

FigNo


1 DH141050 CAP TANK W/O LOCK 1 Y



7 Y

4 DJ141007 TAP (COCK) ASSEMBLY- FUEL:-ADVIK (K-UP)

1 Y

5 DH181044 LOCK SET 4 IN 1 (W/O TANK CAP) 1 Y

6 30141039 PACKING 1 Y

7 DD141022 BOLT - FLANGED 2 Y

8 39074011 WASHER (NON-METALLIC) 2 Y

9 DH201013 GAUGE - FUEL 1 Y

10 30141028 GASKET 1 Y

11 30141032 BOLT 4 Y

12 DJ141006 PIPE - FUEL FOR K-UP WITH ADVIKCOCK

1 Y

13 30141015 CLAMP 1 Y

14 DH141024 PIPE - DRAIN 1 Y

15 DJ141002 CLAMP - DRAIN PIPE 1 Y

Page No.64.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "41" Plate Description: "FITTINGS-PETROL TANK, SIDE COVER &COVER SEAT"

FigNo


1 36DH1601 GROMMET KIT FOR SIDE COVER 1 Y

2 DH141031 TAPE - TANK :- INNER 2 Y

3 39160701 SCREW - M6 2 Y

4 DH161231 LOCK WITH KEY - SIDE COVER 2 Y

5 DJ181110 LOCK SET 4 IN 1 - MODULARIGNITION SWITC

1 Y

6 DH141023 DAMPER - REAR 1 Y

7 DJ141008 DAMPER - FRONT 2 Y

8 39155604 BOLT - FLANGE 1 Y


Page No.65.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "42" Plate Description: "METER ASSEMBLY"

FigNo


1 DJ191050 CABLE - SPEEDOMETER - INNER 1 Y

2 DH191049 SPEEDOMETER SWIVEL RESET VISOR 1 Y

3 DJ191018 SPEEDOMETER UPGRADE 1 Y

4 DH191052 SPEEDOMETER SWIVEL RESET SPEEDOSYSTEM

1 Y

5 DH191028 METER - FUEL 1 Y

6 DH191029 LAMP :- 12V, 1.4 W 4 Y

7 DH191051 SPEEDOMETER SWIVEL RESET LOWERCOVER

1 Y

8 DJ191051 BRACKET - SPEEDOMETER 1 Y

9 DH191037 LAMP :- 12V, 3W 3 Y

10 DH191050 SPEEDOMETER SWIVEL TYPE RESETHOUSING

1 Y

11 DD191031 GROMMET - SPECIAL 2 Y

12 DD191133 KNOB - TRIPMETER :- RETURN TYPE 1 Y

13 DG191098 SCREW (KNOB RESET TRIPMETER):SPARE PART

1 Y


Page No.66.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "43" Plate Description: "CONTROL CABLES"

FigNo


1 DJ191014 CABLE - THROTTLE FOR `K2-UPGRADE'

1 Y

2 DJ191015 CABLE - CLUTCH WITH BEND TUBE 1 Y

3 DJ191012 CABLE - STARTER FOR `K2-UPGRADE'

1 Y

4 DJ191048 SPEEDOMETER CABLE 1 Y

5 30191067 SEAL - OIL 1 Y

6 DJ191050 CABLE - SPEEDOMETER - INNER 1 Y

Page No.67.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "44" Plate Description: "CHAIN CASE"

FigNo


1 36DJ4001 KIT CHAIN CASE PULSAR DTSI UG1 1 Y

1 36DJ4002 KIT CHAIN CASE PULSAR DTSIBLACK

1 Y

1 36DJ4004 KIT CASE CHAIN ASSLY PULSAR 180MODIFIED

1 Y

2 DS161164 RUBBER PAD 2 Y

3 15161069 CAP - RUBBER 1 Y

4 DH161073 LABLE - INSTRUCTION 1 Y



2 Y


Page No.68.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "45" Plate Description: "HEAD LAMP & FAIRING"

Page No.69.

Bajaj Pulsar 180

FigNo


1 DJ201104 ASSEMBLY HEAD LAMP-FAIRING&BLINKERS

1 Y

2 39177802 SCREW - TAPPING :- 4 X 14 4 Y

3 DJ181077 BOLT - SPECIAL :- FAIRINGMOUNTING

2 Y

4 DD201160 LAMP :- 12V - 35 / 35W - HS1(IMPORTED)

1 Y

5 DJ201091 BULB - HS1 PHOENIX :- 35 / 35 W 2 Y

6 DJ181069 PACKING - FAIRING 1 Y

7 DJ181033 WINDSHIELD 1 Y

8 DF181098 SCREW - STAINLESS STEELS :- M5X L = 14

4 Y

9 DL181010 NUT - WELL :- M5 4 Y

10 39214124 WASHER (NON METALIC ROUNDWASHER)

4 Y

11 DJ181034 FLAP - FAIRING :- LH 1 Y

12 DJ181035 FLAP - FAIRING :- RH 1 Y

13 DJ181036 PLUG - SIDE FLAP 2 Y

14 39070501 SCREW - M5 2 Y

15 DJ181026 BRACKET - FAIRING MOUNTING :-UPPER

1 Y

16 DJ181037 DECAL - WINDSHIELD :- K-UP 1 Y

17 DJ181064 GROMMET - FAIRING MOUNTING 6 Y

18 DJ181029 COLLAR - FAIRING MOUNTING 6 Y

19 39155304 BOLT - FLANGE :- M6 4 Y

20 DJ181065 NUT - CLIP :- M6 4 Y


Page No.70.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "46" Plate Description: "INDICATOR LIGHT ASSEMBLY"

FigNo


1 DJ201082 BLINKER FRONT LH - WITH LOCKTYPE TERMIN

1 Y

2 DJ201083 BLINKER FRONT RH - WITH LOCKTYPE TERMIN

1 Y

3 DJ201086 LAMP -BLINKR:FR-LH:LONG+LOC TYPTERMINAL

1 Y

4 DJ201041 LAMP -SIGNAL(BLINKER):-RR-RH(CLEAR LENS)

1 Y

5 DJ201087 LAMP -BLINKR:FR-RH:LONG+LOC TYPTERMINAL

4 Y


7 DJ201095 LENS - BLINKER :- LH (VARROCSPARES)

2 Y

8 DJ201096 LENS - BLINKER :- RH (VARROCSPARES)

2 Y

Page No.71.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "47" Plate Description: "TAIL LAMP ASSLY / FRONT & REAR NO.PLATE"

Page No.72.

Bajaj Pulsar 180

FigNo


1 DJ201061 LAMP ASSEMBLY-TAIL:-CLEAR FORK-UPGRADE

1 Y

2 DJ201074 LENS - CLEAR :- TAIL LIGHT 1 Y

3 20201029 LAMP :- 12V - 21/5W, P 21/5W 1 Y

4 DD201011 DAMPER 3 Y

5 31201001 COLLAR 3 Y


7 39212415 NUT - HEXAGON WITH FLANGE :- M6X 1

3 Y


9 39070501 SCREW - M5 2 Y

10 DJ161072 BRACKET - REAR NUMBER PLATE 1 Y


2 Y

12 DP161145 PLATE -NO.:RR-SAME AS SECURITYPLATE,RTO

1 Y

13 39168004 BOLT - FLANGE :- M6 2 Y

14 DP161144 PLATE -NO.:FR-SAME AS SECURITYPLATE,RTO

1 Y

15 DJ181111 BRACKET - NUMBER PLATEMOUNTING:- K-UP-2

1 Y

16 DJ201056 ASSY LIGHT NO. PLATE 1 Y

17 39178301 SCREW - TRUSS :- M5 X 0.8 X 10 2 Y

18 30201029 LAMP :- 12V - 4W 1 Y

Page No.73.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "48" Plate Description: "ELECTRICAL EQUIPMENTS"

Page No.74.

Bajaj Pulsar 180

FigNo


1 DH201011 HORN - LH WITH STAY 1 Y

2 DH201014 HORN - RH WITH STAY 1 Y



5 30191048 BAND 5 Y

6 30201064 BAND 3 Y

7 DJ201110 SWITCH CLUTCH INTEGRAL 1 Y

8 DS201029 BRAKE SWITCH ASSY RR 1 Y

9 DH191012 SPRING - BRAKE SWITCH 1 Y

10 DH201019 GROMMET - REAR BRAKE SWITCH 1 Y

11 DJ201036 BATTERY :- 12V - 9AH CHARGE 1 Y

12 DJ161006 PAD I - RUBBER :- BATTERYBRACKET

1 Y

13 DJ161007 PAD II - RUBBER :- BATTERYBRACKET

2 Y

14 DJ161008 PAD III - RUBBER :- BATTERYBRACKET

1 Y

15 DH161119 BAND - BATTERY 1 Y

16 DS201025 FLASHER - D. C. :- SOLID STATE 1 Y

17 DJ201019 RELAY - STATER WITH DAMPER 1 Y

18 DJ201028 RELAY (INTERLOCKING) 1 Y

19 30201104 BOX - FUSE WITH DAMPER 1 Y

20 30201085 FUSE - 15 AMPS 1 Y

21 DJ201020 CABLE ASSEMBLY- BATTERY TOSTARTER RELAY

1 Y

22 DJ201021 CABLE ASSEMBLY - BATTERY TOEARTH

1 Y

Page No.75.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "49" Plate Description: "TOOL KIT"

FigNo


1 DH221004 TOOL-KIT 1 Y

2 DH211005 BAND :- TOOL-KIT 2 Y

Page No.76.

Bajaj Pulsar 180

Model Code: "001MC607" Model Name: "Bajaj Pulsar 180" Plate Code: "50" Plate Description: "ACCESSORIES / GRAB HANDLE"

Page No.77.

Bajaj Pulsar 180

FigNo


1 DH161075 GUARD - LEG 1 Y

1 DJ161226 KIT LEG GUARD ASSLY.-BLACK 1 Y

2 DH161137 HOOK - LEG GUARD 2 Y

3 DH161139 SPACER - LEG GUARD 2 Y

4 39227515 NUT - DOMED CAP :- M6 4 Y

5 DJ161215 SAREE GUARD ASSEMBLY 1 Y

5 DJ161224 GUARD SAREE BLACK 1 Y

6 DH161255 BOLT SPECIAL M8 1 Y



9 39160804 BOLT - HEXAGON SOCKET HEAD :-M10 X 1.5

1 Y

9 59040013 BOLT HEX.SOCKET HD. M10 X 60L 1 Y

10 39029615 HEXAGON NUT-M10 1 Y

11 DH161144 CAP - SARI GUARD 1 Y

12 DH161047 HANDLE - GRAB 1 Y


4 Y

14 DD221003 PLUG 2 Y

15 DH161199 BOOT - SARI GUARD 1 Y

INDEXCOVER CYLINDER HEADCYLINDER HEADVALVECAMSHAFT / TENSIONERCYLINDER & PISTONCRANKSHAFTCRANKSHAFTBALANCER & BALANCER IDLER GEARTRANSMISSIONTRANSMISSIONCHANGE DRUM / SHIFT FORKGEAR CHANGE MECHANISMENGINE ASSLY & CRANKCASE RHCRANKCASE LHCRANKCASE LHCOVER RHCOVER RHCOVER MAGNETOCLUTCHCLUTCHKICK STARTER MECHANISMKICK STARTER MECHANISMCARBURETTORAIR CLEANER COMPLETESILENCER ASSLYSEAT ASSLY / SEAT LOCKOIL PUMPMAGNETO / C.D.I. / H.T. COILMAGNETO / C.D.I. / H.T. COILSTARTER ASSEMBLYSTARTER ASSEMBLYENGINE MOUNTINGSENGINE MOUNTINGSFRAME & FRAME FITTINGSWING ARM / REAR SHOCK ABSORBERSWING ARM / REAR SHOCK ABSORBERRIDER FOOT RESTPILLION FOOT REST / HOLDERPILLION FOOT REST / HOLDERMUDGUARD FRONT & REARSTAND ASSEMBLYTYRE / TUBE / RIMFRONT HUBFRONT HUBFRONT MASTER CYLINDERFRONT DISC BRAKEREAR HUBREAR HUBREAR HUBREAR BRAKE PEDALREAR BRAKE PEDALHANDLE BARHANDLE BARFRONT FORKFRONT FORKFRONT FORKPAINTED PARTS & DECALSPAINTED PARTS & DECALSPAINTED PARTS & DECALSPETROL COCK, CAP TANK & GAUGE FUELPETROL COCK, CAP TANK & GAUGE FUELFITTINGS-PETROL TANK, SIDE COVER & COVER SEATMETER ASSEMBLYCONTROL CABLESCHAIN CASEHEAD LAMP & FAIRINGHEAD LAMP & FAIRINGINDICATOR LIGHT ASSEMBLYTAIL LAMP ASSLY / FRONT & REAR NO. PLATETAIL LAMP ASSLY / FRONT & REAR NO. PLATEELECTRICAL EQUIPMENTSELECTRICAL EQUIPMENTSTOOL KITACCESSORIES / GRAB HANDLEACCESSORIES / GRAB HANDLEACCESSORIES / GRAB HANDLE

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Pulsar 180 2007_ 61_28_2