Pulsar 135 LS Owner's Manual_xx

8/8/2019 Pulsar 135 LS Owner's Manual_xx

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~~6. 31'-.Z-OWNER'S M ANUA L


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T ab le o f C on tentsDescriptionIdentification Data 1Technical Specifications 2Location of Parts 3How to Ride your Bike 12

Running In 12Riding the Bike 12Fuel Saving Tips 14

Safe Riding Tips 15General Maintenance Information 16

Engine Oil. 16Battery 18Monsoon Care 19

Daily Safety Checks 20Non-use Maintenance 21Periodic Maintenance / Lubrication Chart 22Schedule for Periodic Part Replacement. 25Warranty: Scope & Limits 29Service Records 32Battery Warranty Card .Service CouponsDOC. NO.: 71110943 REV. 00, DEC. 09


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Safety and Warning Information~ Warning

This indicates that a potential hazard or injury to you or other persons and to the vehicle canhappen, if the advise provided is not followed.A CautionThis indicates that a potential hazard that could result in vehicle damage. Follow the adviseprovided with the caution.

NoticeThe description and illustration in this booklet are not to be taken as binding on the manufacturers.The essential features of the type described and illustrated herein remaining unaltered.8ajaj Auto Limited reserves the right to carry out at any moment withoutbooklet upto-date.Modifications on the vehicle, parts or accessories as may be convenient and necessary.

being obliged to bring this


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Ident if ication DataThe Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes toidentify your particular vehicle from others of the same model and type.

Engine Number Location:On LH side crankcase near gear change lever ~(Alpha-Numeric - 11 digits)

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Frame Number Location:~ On the LH side of steering tube.(Alpha-Numeric - 17 digits).


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Technical SpecificationsEngineBore x StrokeEng. DisplacementCompression RatioIdling SpeedMax. Net PowerMax. Net TorqueIgnition SystemSpark Plug (2 Nos)Spark Plug GapLubricationTransmissionFront BrakeRear BrakeFuel Tank CapacityFullReserveUsableDimensionsLengthWidthHeightWheel baseGround clearance

: 4 stroke DTS-i, Single cylinderNatural air cooled.

: 54.0 mm x 58.8 mm134.66 cc9.8:11400 rpm13.5 Ps @ 9000 rpm11.4 Nm @ 7500 rpmDC, Micro controller based digitalCDI with TricsCHAMPION, BOSCH

: 0.6-0.7 mm: Wet sump, Forced.: 5 speed constant mesh.HydrauliC operated 240 mm discbrakeMech. expanding shoe 130 mm

: 8 liters: 2.5 liters1.6 liters1995 mm

: 765 mm1045 mm1325 mm170mm

Tyre Size FrontRear

Tyre Pressure FrontRear (Solo)Rear (Pillion)

Electrical SystemHead LampPilot lampNeutralReserve IndicatorTail I Stop LampTurn Signal IndicatorSide indicator LampHi Beam Indi. LampSpeedometer LampFuel GaugeHornBatteryRear No. Plate LampVehicle Kerb WeightGross Vehicle WeightMax. SpeedClimbing Ability

2.75 X 17", 41 P100190 X 17", 55 P1.75 kg/cm 2 (25 psi)2.00 kg/cm 2 (28 psi)2.25 kg/cm 2 (32 psi)12 Volts DC35/35W5W (2 nos.)LEDLEDLEDt~g }(inside cluster)LEDLEDLED bar display12 V DC 2A12 V 5Ah MF5W122 kg.252 kg.115 kmlhr.(With single rider 68 kg)26% max.

Note : All dimensions are under UNLADEN condition.Above information is subject to change without any notice.

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Location of Parts

1 . S pe ed om ete r: T he v eh ic le s pe ed is d is pla ye d in d ig it.2 . F ue l L ev el In dic ato r : It s ho ws a va ila ble fu el in fu el ta nk .3 . T ach om ete r: It s how s the eng ine speed in R PM .4 . S te erin g c um Ig nitio n S w itc h: K ey o pe ra te d s witch fo r Ig nitio n'ON ' I 'OFF ' & l oc k in g h a nd le b a r.5 . O do m ete r: T he O do m ete r s ho ws c um ula tiv e re ad in g o f t ota l

d is ta n ce c ov er ed b y v eh ic le in Km .6 . Tu rn S ig na l Ind ica to r (LH & RH ) : W h en T urn s ig na l s w itc h istu rn ed to L eft o r R ig ht, T um p ilo t in dic ato r - L H o r R H w ill fla sh .

7 . H i B eam Ind ica to r: W hen H ea dlig ht is 'O N ' & H i b ea m iss ele ct ed w it h e ng in e r un n in g , H i b eam in dic at or w ill b e lit .

8 . R es erv e In dic ato r: It s ho ws re se rv e p os itio n w he n p etro l le ft int he p et ro l t an k is 2 .5 It r. A p p ro x .

9 . N eu tra l In dica to r : W h en th e tra ns mis sio n is in N eu tra l a ndI gn it io n sw it ch 'ON ' , t he Ne u tr al i nd ic a to r i s l it .

10 . T rip M ete r R ese t B utto n: T rip m ete r can be rese t to ze ro byp re s si ng t h e b u tt o n.

1 1. T rip M e te r: T he T rip m e te r s ho w s th e d is ta nc e tra ve lle d s in ce itw a s la st r es e t t o z er o.

1 2. B at te ry In dic ato r: It s ho w s b atte ry c ha rg e c on ditio n.DCon t in u ou sd is p la yo f t h is i c on mean s ba t te r y is i n c h a rge d cond it io n .I ! i I f : : ' I Pop -u po f t h is i n di c at io nmean s ba t te r y i s i n low cha rged cond it io n .


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Location of Parts

Steering cum Ignition Lock:It has three positions.LOCK

~ OFF

1 ON

Steering locked. IgnitionOFF.Steering unlock. IgnitionOFF.

Steering unlock. IgnitionON.

To Lock the Steering:To lock the steering, turn the handle bar to the left orright. Push& release the key. Turn the key to "LOCK"position and remove the key.To Unlock the Steering:To unlock the steering, insert the key in steering cumignition lock & turn it clockwise to "OFF" or "ON"position.Key:A common key is used for 'Steering cum Ignition lock','Fuel tank cap' and 'Side cover lock'.


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Location o f Parts

Fuel Tank CapTo open the fuel tank cap, open the flap. Insert thekey in the lock and turn it clockwise and lift fueltank cap.'Fuel Tank Cap' gets locked when pushed back intothe place.

Fuel TapFuel tap lever has following positions.ON : When fuel level is above Reserve position.RES : When fuel level is below Reserve position.OFF : When fuel supply is to be cut off.

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Location of Parts

Left Handle Bar SwitchesA. Dipper Switch: When headlight is ON, High or Lowbeam can be selected with the dipper switch. Hibeam indicator light located on Speedo console willlight upwhen high beam is selected.() :High Beam () Low beam

B. Turn Signal Switch : When the turn signal switch isturned to Left ( ~ Right ( ), t$correspondingturn signals flash on and off. To stop flashing, pushthe switch in and release.

c. Horn Button: ( td-Press horn button for soundinghorn.D. Pass Switch : Press the switch to flash the headlight. It is used to give signal to vehicles comingfrom opposite side while overtaking.

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Location o f Parts

Right Handle Bar SwitchesE. Head Light Switch: It has 3 positions. : All lamps 'OFF'.; o O E : While engine running, Tail lamp, Meter lampand Pilot lamp/s 'ON'.

~: While engine running, Head lamp, Pilot lamp/s,Tail lamp and Meter lamps 'ON'.

F. Starter Button:Starter button operates the electric starter whenclutch lever is depressed with transmission in anygear.It is recommended to start the engine with thetransmission in neutral.

G. Engine Kill Switch:The engine kill switch is for emergency use. Duringemergency move the engine kill switch to the 'OFF'( { 5 < J ) position.

.& . CAUTION: While starting ensure that engine killswitch is in ON (0)position. Keeping the killswitch in OFF position Engine will not start .

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Location o f Parts

Removal of Side Cover LH Insert the key into the cover lock (A) and turn the keyclockwise. Hold the cover with both hands and pull front sidefirst (B). Slide (C) forward. Take out 'Side cover'.Fitment of Side Cover LH Match lug provided on rear side (C) of 'Side Cover'with bracket located on chassis & Slide (C) backward. Match Lug (B) provided on front side of 'Side Cover'with hole provided on 'Fuel Tank'. Press the cover. Match the 'Side Cover' properly lock with bracketprovided on 'Holder step LH' & Lock (A) the 'SideCover'.A CAUTION : Remove cover as described above,otherwise the lugs may break.

Removal of Side Cover RH Removethe screw (A) given on 'Side Cover'. Hold the cover with both hands and pull front sidefirst (B) . Slide (C) forward. Take out 'Side cover'.Fitment of Side Cover RH Match rear side (C) of 'Side Cover' lug with Bracketlocated on chassis and slide (C) backward. Match Lug provided on front side (B) of 'Side Cover'with hole provided on 'Fuel Tank' and press 'SideCover' inside. Match 'Side Cover' properly with bracket provided on'Air filter assly' and fix it with Screw (A).A CAUTION: Fit cover as described above to ensureproper fitment.

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Battery It is located inside the 'Side Cover' LH. Always maintain electrolyte level in each cellbetween max and min level lines. Always keep a watch on battery charge levelindicating icon, if it flashes (indicates battery IS Inlow charged condition), show the vehicle toauthorised BALdealer.

Tool Kit Location It is located below the battery.A CAUTION: Insert tool kit properly in compartmentprovided on air filter assembly for proper fitment of'LH' side cover.

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Fig. 1 Seat Release Cable

Removal of Seat - RearRemove 'Side Cover' LH.To removeSeat Rear, pull the 'Seat Release Cable'(A) shown in fig. 1 to release seat lock. Keepingcable pulled, tap the center of seat, lift the seatfrom rear end and slide it towards tail lamp toremove seat.

&CAUTION :Always remove Rear Seat first.

Fig. 2 Seat Mounting Bolt

Removal of Seat - FrontRemove 'Side Cover' LH.Remove 'Seat Rear'.To removeSeat Front, remove bolt (8) shown in fig.2.Lift the seat from rear end and slide it towards taillamp to remove seat.

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Location o f Parts

Fig. A Fig. BFitment of Seat - Front

For fitment of Seat Front, match & insert the bracket('1' of Fig. 'A') of seat with slot ('2' of Fig. 'A')provided below fuel tank rear mounting on chassis.Push seat towards fuel tank.Then press the seat at rear from top to align lockbolt ('3' of Fig. '8') .Tighten the lock bolt.

ACAUTION :Always fit Front Seat first.

Fig.C

Fitment of Seat - RearFor fitment of Seat Rear, match & insert the bracket('4' of Fig. 'C') of seat with bracket ('5' of Fig. 'C')provided on chassis.Push seat towards fuel tank and align lock rod ('6'of Fig. 'C') & seat lock ('7' of Fig. 'C').Then press the seat in middle from top to lock theseat.

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How to R ide your B ikeRunning INProper running-in is important for the better life andtrouble free performance of the vehicle.

During first 2000 kms running-in period do notexceed following speed limits.Kms 1st 2nd 3rd 4th 5th0-1000 14 22 31 38 451000 - 2000 19 31 43 52 62

Always keep the speed below the limits mentionedin the table.Do not race the engine excessively.Do not start movingor race the engine immediatelyafter starting. Run the engine for a minute at idlespeed to give the oil a chance to workup into theengine.

Riding the BikeBefore starting the vehicle and with the ignition key off,adhere to the following first thing in the morning or aftera long period of non-use (whichever is the case).Depress the clutch lever completely. Kick the kick leverall the way down to its stop, briskly a couple of times.Release the clutch lever.

Starting the Engine :Keep the fuel tap to ON or RES position.Turn ignition switch to ON position.Turn Kill switch to { 0ON position.Confirm that the vehicle (transmission) is in neutral.Keep the throttle completely closed, push the starterbutton {(i)) or kick the engine with kick starter lever.

& . CAUTION : Do not operate the starter continuouslyfor morethan 5 sec.Wait for 15sec. before you re-start.NOTE : The motorcycle is equipped with a starterlockout switch. The vehicle can start in any gearwhenclutch lever is depressed.It is recommended to start the engine with thetransmission in neutral.Moving Off:Check that Center/Side stand is up.Depress the clutch lever.

Shift into 1 51 gear.Open the throttle and release the clutch lever slowlyand simultaneously.As the clutch starts to engage, open the throttle alittle more, giving the engine just enough rpm tokeep it from stalling.


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How to R ide your B ikeShifting Gears:

Close throttle & depress the clutch.Shift into next higher or lower gear.Open the throttle and release the clutch lever slowlyand simultaneously.

Gea r S hiftin g L eve r & Gear Shiftin g S eq uenc e~ WARNING: When shifting down to lower gear, donot shift at such a high speed that the engine rpmrises excessively and which may cause the rearwheel to skid.Braking:Close the throttle completely, leaving the clutchengaged (except where shifting gears) so that theengine braking will help slow down the motorcycle.

Shift down one gear at a time so that you are inNeutral when you come to a complete stop.When stopping, always apply both brakes at thesame time. De-clutch as necessary to keep theengine from stalling.Never lock the brakes, or it will cause the tyres toskid. When cornering, use brakes judiciously and donot de-clutch. Reduce your speed before you getinto the corner. For emergency braking, disregarddownshifting, and concentrate on applying thebrakes as hard as possible without skidding.

Stopping the Vehicle:Close the throttle completely.Shift the transmission into neutral.Bring the vehicle to complete stop.Turn the ignition switch off.

Parking:Shift the transmission into neutral and turn theignition switch OFF.Support the motorcycle on a firm level surface withthe center or side stand.A CAUTION : Do not park on a soft or steeplyinclined surface or the motorcycle may fall over.


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How to R ide your B ikeFuel Saving Tips

Drive smoothly and steadily at speed between 40and 50 kmlh.Drive at constant speed; avoid sudden accelerations& harsh braking as far as possible. Plan your tripsproperly with minimum start-stops.Change the gear judiciously according to the speedrequirements. Drive as far possible in highest gear.Travel as light as possible; do not overload thevehicle above the specified payload.Stop the engine quickly at the end of the journey.Avoid excessive idling. For intermediate stoppages,cut-off the engine if you want to stop for more thantwo minutes.

Ensure Following Vehicle Maintenance.Vehicle Maintenance (Ensure Following)Fuel Check fuel lines and connections forleakage.Spark plug Inspect and clean spark plug. Adjustelectrode gap.Air filter Clean air filter element periodically.Engine oil Check level. Use "Bajaj DTS-i

10000" high performance engine oilfor top up or refill.

Brakes Ensure that the brakes are notdragging / binding.Clutch Ensure correct clutch lever play.Tyre pressure Always maintain the recommendedtyre pressure.Carburettor Adjust idling speed.

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Safe R id ing Tips Always wear helmets whiledriving or riding. Your helmets

should conform to appropriateIndian standards.

Read thoroughly the instructionsin this manual and follow themcarefully.

Avoid unnecessary accessories for the safety of bothrider and other motorists. Get familiar and follow traffic rules and regulations inyour states as well as general traffic signs. Familiarise yourself well with starting, acceleration andbraking of the vehicle. When applying the brakes, use both front and rearbrakes simultaneously. Applying only one brake may

cause the vehicle to loose control. Riding at proper speed and avoiding unnecessaryacceleration and braking are important not only forsafety and low fuel consumption, but also for longerlife of the vehicle. During monsoon drive the vehicle more cautiously.Remember vehicles skid more easily during light

showers. Drive cautiously. Start early & reach your destinationsafely.

Always carry vehicle registration & insurance papers,and a valid driving licence with you. Avoid driving on loose sand or stones where vehicleis likely to skid. Properly wrap-up loose clothes while driving or ridingto avoid entangling in wheel or other objects on road. Always concentrate on riding for safety.


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Gene ra l Ma in tenance In fo rma tionEngine Oilo Check engine oil level every day before starting thevehicle.o Always maintain engine oil level between upper &lower mark provided on cover RH.Engine Oil Level Checking:o Park the vehicle on level surface on center stand.o Check oil level through oil inspection gauge as shownin photograph.o Always maintain engine oil level between the upper

(C) and lower (D) mark provided on Cover RH.Engine Oil Capacity :o 1000 ml for refill and 1100 ml on engine overhaul.fT'T"----,:=:""':':':--:r:--=-: __ .-'"T'"---~7"lI A : Oil Filler

CapB: Oil Level

InspectionWindow

Recommended Oil : I J "Bajaj DTS-i 10000" a high performance ~,engine oil developed by Bajaj auto, ~spe~ially formulated for vehicles with DTS-i ;~,.:,engine. UBajaj Auto recommends "Bajaj DTS-i 10000" engine oilfor 10,000 kms drain interval, better performance ofengine components & warranty benefits.Bajaj DTS-i SAE 20W50 of API 'SL', JASO10000 MA GradeReplacement 1st replacement at 750 Kms. / 1stFrequency" service. Thereafter at every

10,000 Kms.For any other branded oil of equivalent gradereplacement frequency will be 5000 Kms.

A CAUTION:o It is most important to adhere to recommendedgrade & frequency of oil change for the purposeof long life of critical engine components. Fordetails refer periodic maintenance chart.

o Do not reuse drained oil.


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Gene ra l Ma in tenance In fo rma tion

Wheel Puncture:Use the recommended levers while removing the Tyre /Tube for puncture work. This will avoid any damages tothe edges / scratches on paint of the wheel.Tyre Pressure:Keep appropriate tyre pressure as mentioned below toincrease life of the tyre & for better fuel consumption.Front 1.75 Kg/Cm 2 (25.0 psi)Rear (Solo) 2.00 Kg/Cm 2 (28.5 psi)Rear (with Pillion) 2.25 Kg/Cm 2 (32.0 psi)

Drive Chain SlacknessChain top edge to be kept between the two marksduring chain slackness adjustment.Care should be taken, that the chain should neverrun dry.Lubricate chain from outside with SAE 90 oil atevery 500 kms.Chain slackness will have to be adjusted wheneverrequired.


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Battery: 12V - 5 Ah, MF Battery is located inside 'Side Cover' LH.

Always ensure that battery electrolyte level is inbetween max& min level marks. Check & top up battery by distilled water ifelectrolyte level is below min level mark. Battery life would get adversely affected if top upwith 'TapWater'. Environment care must be taken to dispose off theused battery. It is always recommended to hand overthe same to the Authorised battery / Bajaj dealer forproper disposal of the same. When battery isfound discharged, it is advised to getit charged immediately.

.& CAUTION : Do not drive/run vehicle in batterydisconnected condition. It may lead to damage ofelectrical/electronic components. Warranty on battery is 18 months from the date ofpurchase of vehicle.Spark Plug

Remove spark plugs by using plug spanner.Clean the spark plugs.Adjust the gaps if incorrectelectrode carefully. by bending outer

Spark Plug GapSpark Plug Make

: 0.6-0.7 mm.: BOSCH (2 Nos.) OrCHAMPION (2 Nos.)

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Front Brake Fluid LevelFront brake fluid master cylinder reservoir is locatednear RH switch on handle bar.To check oil level, keep the vehicle on Centre standwith handle bar in straight ahead position.Always ensure that brake fluid level is above 'MIN'mark given on inspection window.Use only DOT 3 or DOT 4 brake fluid (from sealedcontainer) to top up if required.

It is advisable that brake fluid should be replenished atevert 30,000 Kms or once in two years which everoccurs earlier.

Monsoon Care:It is suggested to customer to take appropriate carein area of heavy monsoon or high rainfall area. Theappropriate surface preventive coat to avoid rusting /poor surface finish on account of adverseatmospheric conditions.Vehicle cleaning to be done with soft & clean wetcloth to avoid scratches on painted parts.Clean & lubricate all the important parts as detailedin a periodic maintenance chart.Do not apply direct water jet on painted, electrical /electronic parts.Do not obstruct engine cooling by adding mudprotection sheet from front.


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Daily Safe ty ChecksBefore riding the motorcycle be sure to check thefollowing items. Please give proper importance to thesechecks and perform all of them before riding themotorcycle. If any irregularities are found during thesechecks, refer to the Maintenance chapter and seeAuthorised Dealer I Service center for the actionrequired to return the motorcycle to a safe operatingcondition.r:-WARNING: Failure to perform these checks everyday before you ridemay result in serious damageor severe accident.

What to check Check forFuel Enough fuel for the planned distanceof operation, no leaks in the fuel lines.Engine Oil Oil level between upper and lowermarks.Throttle 1. Correct play in the throttle cable (2to 3 mm)2. Smooth operation and positivereturn of the throttle grip to theclosed position.Steering Lock Correct operation.

What to check Check forBrakes 1. Correct pedal play (20-25 mm).

2. Brake liningwear indicator within'USABLE RANGE'.3. No dragging.

Drive chain 1. Proper slack (25-30 mm).2. Adequate lubrication.

Lighting Operation of all lights.Horn Correct functions.Steering 1. Smoothness.

2. No restriction of movement.3. Not Loose ITight.

Clutch 1. Correct lever play. (2 to 3 mm).2. Smooth operation of lever.

Side and Return to their fully up position.Centre StandTyres 1. Correct pressure.2. Adequate tread depth.

3. No cracks or cuts.Mirrors Correct position.


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Non -Use Ma in tenanceNon-use maintenance is necessary if a vehicle remainsoff road for a longer duration {more than 15days**}. Thecorrect and careful non-use maintenance carried outbefore storing the vehicle will prevent the vehicle fromrusting and from such other non-operational damageslike fire hazards. Clean the entire vehicle thoroughly. Empty the fuel from the fuel tank and carburettorfloat bowl {if fuel is left in for a longer time, the fuelwill break and gummy substance could clog thecarburettor}. Remove the spark plug and put several drops of 2Toil into the cylinder. Kick the engine over slowly afew times to coat the cylinder wall with oil andinstall back the spark plug. Set the vehicle on a box or a stand so that both thewheels are raised off the ground. Spray oil on all unpainted metal surfaces to preventrusting. Avoid getting oil on rubber parts or brakeliners. Lubricate the control cables. Cover the entire vehicle neatly. Make sure that thestorage area is well ventilated and free from anysource of flames or spark. Fill 10% excess air pressure in both wheels.

** For Battery :a. Remove battery and keep it onwooden plank, inproperly ventilated area.b. Before taking the vehicle for use. Get the battery recharged from the AuthorisedService Center / Battery Dealer.

Check and correct the electrolyte level and applypetroleum jelly on terminals {applicable to certainmodels}.Preparation for regular use after storage: Clean the vehicle Make sure the spark plug is tight. Fill the fuel tank with fuel. Change the engine oil. Check all the points listed in the Daily SafetyChecks section. Check and inflate tyres to the proper tyre pressure.


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Periodic Main tenance / Lub ric ation Cha rtR EC OM ME ND ED F RE QU EN CYS r. Opera t ionN o . S e r v i c i n g 1st 2nd 3rd 4th 5th 6th 7thKms 750 5000 10000 15000 20000 25000 30000

1 . Se rv ic ing .t .t .t .t .t .t .t 1s t 7 50 Km s / 30 D ays2 nd o nw ard @ 5 00 0K m s2. E ng ine id lin g speed / G O " l o A A A A A A A A3 . V a lve tappe t c lea rance A A A A A A A A4. E ng ine o il' - B a ja j D TS i 10000 R R R R R Rep lace at 10000 Km s '5 . O il s tra ine r / G en tr ifug a l filte r G L G L G L G L GL G lean at 10000 Km s6 . E ng ine o il filte r / P ape r o il filte r R R R R R Rep lace at every

o il c h a ng e7. Spa rk p lug s f unc tion ing / Gap (If app licab le ) G ,A ,R G ,A G ,A G ,A R G ,A G ,A R Rep lace at every 15000 Km s8. A ir c le an er e le m en t G le an / R ep la ce * * G L ,R G L G L G L R G L G L R G lean at every 5000 Km s

R ep la ce at e very 1 50 00 K ms9. A ir f ilt er c o ve r '0' R ing R R Rep lace at every 20000 Km s10. Fue l cock sed im ent bow l c lean ing G L G L G L G L G L G L GL11. G arbu re tto r floa t bow l c lean ing G L G L G L GL G lean at every 10000 Km s12. G arbu re tto r rubbe r duc t G ,R G G G G R G G Rep lace at every 20000 km s13. F ue l p ipes G ,R G G G G R G G R ep la ce at e very 20 00 0 km s14. Ba tte ry e le c tro ly te le ve l G ,A G ,A G ,A G ,A G ,A G ,A G ,A G ,A15. G lu tch le ve r free p la y G ,A G ,A G ,A G ,A G ,A G ,A G ,A G ,A16. Th ro ttle g rip p la y G ,A G ,A G ,A G ,A G ,A G ,A G ,A G ,A

'F or an y o th er b ra nd of o il (S AE 20 W 5 0 A PI 'S L' JA SO M A g ra de ) d ra in in te rva l i s 5 00 0 km s.** M or e f re q ue n t c le a nin g m a y b e r eq u ir ed w h e n d ri vin g in d u st y c o nd it io n .


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Periodic Ma in tenance / Lub ric ation Cha rtR EC OM ME ND ED F RE QU EN CYS r. Opera t ionN o. Servicing 1st 2nd 3 rd 4 th 5 th 6 th 7 thKm s 750 5000 10000 15000 20000 25000 30000

17 . R ear b ra ke peda l free p lay C ,A C ,A C ,A C ,A C ,A C ,A C ,A C ,A18. B ra ke lin in g o r p ad w ea r C L ,R C L CL C L, R C L CL CL,R R ep la ce a t e ve ry 1 50 00 k ms19. B ra ke f lu id le ve l I Top up I Re p la c e ( If a p pl ic a b le ) C ,A ,R C ,A C ,A C ,A C ,A C ,A C ,A R Rep lace a t eve ry 30000 km s20 . M aste r cy linde r cup and dus t sea l (If app lica b le ) R R Rep lace at eve ry 30000 km s21 . C a lip e r p is to n s ea l a n d d us t s ea l ( If a pp li ca ble ) R R R ep la ce a t e ve ry 3 00 00 k ms22 . B rake hose p ipe (If app licab le ) C ,R C ,R Rep lace a t eve ry 30000 km s23 . B rake cam & peda l p ivo t p in L L L24 . S tee ring p lay C ,A C ,A C ,A C ,A C ,A C ,A C ,A C ,A25 . S tee ring s tem bearing C ,L , R C ,L ,R C ,L ,R C ,L ,R26 . A ll fas tene rs tig h tness C ,T C ,T C ,T C ,T C ,T C ,T C ,T C ,T27 . R ear sp rocke t fas tene rs C ,T C ,T C ,T C ,T C ,T C ,T C ,T C ,T28 . R ear whee l rubbe r shock dam per C ,R C ,R C ,R C ,R Rep lace a t eve ry 1 0000 km s29 . S ilence r d ra in ho le c lean ing CL CL C L CL C L CL CL C L C lean a t e ve ry 5000 Km s30 . C ylinde r head d e-ca rbon is ing , v alve lapp ing &

Rep lace va lve o il sea ls CL C L C L C lean a t e ve ry 15000 Km s31 . E ng ine a ir b rea th e r tube R R Rep lace a t eve ry 20000 Km s32 . D rive cha in s la ckness ad jus tm en t & lu b rica tion C ,A ,L C ,A ,L C ,A ,L C ,A ,L C ,A ,L C ,A ,L C ,A ,L C ,A ,L Lub rica te a t eve ry 500 km s.

A - s lac knes s w heneve r req d.


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Periodic Main tenance / Lub ric ation Cha rtR EC OM ME ND ED F RE QU EN CYS r. Opera t ionN o . Servic ing 1s t 2nd 3 rd 4 th 5 th 6 th 7 thKm s 750 5000 10000 15000 20000 25000 30000

33. D rive cha in '0' rin g ty pe (If app licab le ) L A t eve ry 500 Km s34 . D rive cha in rem ove , c lean , in sp . & lub r ica te (O /H ) C L , L C L , L C L , L C L, L A t eve ry 1 00 00 K ms35 . D rive cha in lin k lo ck R R R R Rep lace at every 10000 Km s36 . W hee l bea ring (fo r non sea led bearing s on ly ) C ,L C ,L A t eve ry 20000 Km s37 . T yr e tre ad w e ar (r ep la ce if w o rn o ut ti ll T W llim it) C ,R C ,R C ,R C ,R C ,R C ,R A t eve ry 50 00 km s i.e . a t

e ve ry s er vic e a fte r 2 nd s er vic e38 . F ron t fo rk o il R R Rep lace at every 20000 Km s39 . A uto c ho ke , T he rm a l s en so r (If a pp lic ab le ) C ,A C ,A C ,A C ,A C ,A C ,A C ,A C ,A A t eve ry 5000 Km s40 . TPS (If app licab le ) C ,A C ,A C ,A C ,A C ,A C ,A C ,A C ,A A t eve ry 5000 Km s41 . R S A - C he ck g as p re ss ur e ( If a pp lic ab le ) C ,A C ,A A t eve ry 20 00 0 K ms.42 . S ta rte r c lu tch bush k it ( If app licab le ) C L ,R C L, R CL ,R43 . C lu tch sw itch c lean ing (If app licab le ) C L C L C L CL4 4 . G ene ra l lub rica tion L L L L L L L L45 . Sw ing arm p ivo t p in lub rica tion L L Lub rica te a t eve ry 20000 Km s46 . E ng ine founda tion s ilen t bush (If app licab le ) R R R Rep lace at every 15000 Km s

C : C heck , A : Ad jus t, C L: C lean , R : R ep lace , T : T ig h ten , L : Lub rica teN ote : P arts I Lubrican ts to be rep la ced as pe r Pe riod ic M ain tenance and Lub rica tion C ha rt a re m anda to ry and the sam e a re cha rg eab le tocus tomer .

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Schedule fo r P erio dic P art R epla cemen tBajaj Auto recommends the following periodic parts replacement for optimum performance of your vehicle as per theschedule.Type of Service Kms limit Days Item Description Qty

Engine Oil 1000 ml1st Free 500 -750 30 -45 Engine Oil Filter / Paper Oil Filter 12nd Free 4500 - 5000 240 Days NIL NIL

Engine Oil 1000 mlEngine Oil Filter / Paper Oil Filter 1

3rd Free 9500 - 10000 240 Days Steering Stem Bearing Cone Set (If Required) 1Rear Wheel Rubber Damper (If Required) 1Drive Chain Link Lock 1Spark Plug 2 Nos.Air Cleaner ElementBrake Pad / Shoe (If Required) 1

120 Days Valve Oil Seals 41st Paid 14500 - 15000 from thelast service Cylinder Head Gasket 1

Starter Clutch Bush Kit (If applicable) 1Engine foundation silent bush (If applicable) 2

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Schedu le fo r P erio dic P art R eplac ementType of Service Kms limit Days Item Description Qty

Engine Oil 1000 mlEngine Oil Filter I Paper Oil Filter 1Air Filter Cover '0' Ring 1Carburettor Rubber Duct 1Fuel Pipes 12nd Paid 19500 - 20000 Steering Stem Bearing Cone Set (If Required) 1

120 Days Rear Wheel Rubber Dampers (If Required) 1from lastservice Engine Air Breather Tube 1

Drive Chain Link Lock 1Front Fork Oil 300ml

3rd Paid 24500 - 25000 NIL NILEngine Oil 1000 ml

4th Paid 29500 - 30000 Engine Oil Filter I Paper Oil Filter 1Spark Plugs 2 Nos.


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Schedule fo r P erio dic P art R epla cemen tType of Service Kms limit Days Item Description Qty

Air Cleaner Element 1Brake Pad I Shoe 1Brake Fluid (If applicable) 75mlBrake Hose Pipe (If applicable) 1Master Cylinder Cup & Dust Seal (If applicable) 1

120 Days Caliper Piston Seal & Dust Seal (If applicable) 14th Paid 29500 - 30000 from lastservice Steering Stem Bearing Cone Set (If Required) 1Rear Wheel Rubber Damper (If Required) 1Drive chain Lock 1Valve Oil Seals 4Cylinder Head Gasket 1Starter Clutch Bush Kit (If applicable) 1Engine foundation silent bush (If applicable) 2


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Warranty: Scopes an d L im itsBajaj Auto Limited gives the following warranty inrespect of the "Bajaj Pulsar 135 LS" motorcyclemanufactured by them.Every possible care and precaution has been taken toensure quality in respect of the material & workmanshipin the vehicles manufactured by us. Bajaj Auto Limitedwill repair or replace at their Authorised Workshops, freeof charge, part or parts there of as may be found, onexamination, to have manufacturing defect within aperiod of 2 Years or 30,000 Kms., whichever occursearlier from the date of sale subject to fulfillment ofcondition stipulated in part A, B & C given here underWarranty is applicable for only first owner of vehicle.Part A:Warranty claims in respect of such items like shockabsorbers, speedometers etc. though claimed throughus, are subject to the acceptance of the respectivemanufacturers. In all such cases the decision of therespective manufacturer will be final and binding.Proprietory parts like tyres, tubes, battery and sparkplugs are warranted by their respective manufacturers(Only one year warranty from the date of purchase/asapplicable) and should be claimed on them directly bythe customer. Bajaj Auto Limited shall not be liable inany manner to replace them though their dealers will

give full assistance in preferring such claims onrespectivemanufacturers.Bajaj Auto Limited undertake no liability in the matter ofconsequential loss or damage caused due to the failureof the parts. Delay, if any, at the repairing workshop incarrying out repair to vehicle shall not be a ground forextending the warranty period, nor shall it give any rightto the customer for claiming any compensation fordamages.Bajaj Auto Limited reserves the right either to repair orreplace the defective parts.Where a defective part can be replaced by part/s ofalternative brandIs, which are normally used by BajajAuto Limited in the course of manufacture, Bajaj AutoLimited reserves the right to carry out the replacementby a part or parts of any such alternative brand/soThis warranty and any claim arising there from is subjectto Pune jurisdiction only.Part B:No claim for exchange or repair can be consideredunless the customer:a. Ensures that immediately upon detection of thedefect, he approaches any nearest Authorised BajajVehicle Dealers and Recommended AuthorisedService Centers with the concerned vehicle and

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Warranty: Scopes and Limitsenables him to remove and despatchattributing to the manufacturingCompany.

b. Produces the Owner's Manual, in original, to enablethat dealer to verify the details.It must be expressly understood that claims forwardeddirectly to us by the owner I customers will not beentertained at all and such defective part/parts thusforwarded by them will lie at our factory at their ownrisk, and this warranty shall not be enforceable.

the part/partsdefect to the

To avail the benefits of warranty, the following aremandatory -Availing of Initial 3 Free Services without lapse.Availing 4 paid services at every 5000 kms. or 120days whichever occurs first without any lapse.Availing of all above services at the AuthorisedVehicle Dealers & Recommended Authorised ServiceCenters.Maintaining all service records duly signed andstamped by dealers.Usageof only recommended engine oil at specifiedfrequency - "Bajaj DTS-i 10000" for drain interval of10000 Kms {or equivalent grade of SAE20W50 APISL + JASO MA for 5,000 Kms. drain interval}.

Part C:Further this warranty is NOT applicable to :1. Normal maintenance operations like brake & clutch

adjustments, cleaning of fuel system, engine tune-upor such other adjustments.2. Parts subjected to normal wear & tear like ClutchPlates, Brake Shoes, Chain, Sprockets, Fork OilSeal, Spark Plug, Control Cables, Brake Pad..3. Replacement of electrical items like self-start's wearand tear items {if fitted}, bulbs & rubber componentslike grommets, '0' rings, bellows as well as filters,packings, gaskets, fasteners etc.4. Painted parts. Only blistering or peeling off of paintfilm are covered under warranty. Any defect arisingout of external damages or due to usage ofprotective covers I additional protective coatingsadverse atmospheric condition etc. is not allow likeunderwarranty.5. All consumables like Engine oil, Forkoil, BrakeOil,Grease etc. are chargeable to customer.6. Any defect arising due to above consumables notchanged as per scheduled or if used other than therecommended one.


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Warranty: Scopes and Limits7. All chrome plated parts are prone to rust orcorrosion in coastal area or in acidic environment ordue to neglected cleaning etc. However chrome filmpeeling is covered under warranty in general

atmospheric conditions. Blue/ Yellow colouration ofsilencer near exhaust port is permissible and hencenot covered under warranty.8. Oxidation of unpainted/painted crankcase, cylinderblock, cylinder head etc. in acidic environment or ina coastal area.9. Valve lapping (De-carbonizing) required to be doneat 15,000 kms, which is normal servicingrequirement.10. Parts of the vehicle that have been subjected tomisuse, accident, negligent treatment OR whichhave been used in conjunction with parts & anequipment not manufactured or recommended foruse by Bajaj Auto Limited, if in the sole judgementof Bajaj Auto Limited, such use prematurely affectsthe performance and reliability of the vehicle.11. Parts of the vehicle that have been altered and

modified or replaced in unauthorised manner likeuse of wider tyres, loud silencers etc and which inthe sole judgement of the Bajaj Auto Limited affectsits performance and reliability.

12. Vehicles which are not being serviced atrecommended dealers as per the service scheduledescribed or which have not been operated ormaintained in accordance with the instructionsmaintained in the Owner's Manual.13. Vehicles used for any competition or race and/or forattempting to set up any kind of record.

14. Any failure arising due to use of adulterated or badquality fuel.Parts affected due to bad fuel quality are notcovered Under warranty.

Bajaj Auto Limited reserves the right to make anychanges in design or to add any improvements on thevehicle at any time without incurring any obligation toinstall the same on a vehicle previously supplied andsold. Also, the conditions of this warranty are subject toalteration without any notice.This warranty is the entire written warranty given by BajajAuto Limited for "Bajaj Pulsar 135 LS" motorcycle' andno other person, including the Bajaj dealer or its or hisagent or employee is authorised to extend or enlarge thiswarranty.


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Servic e Record Cha rtFree/Paid Services Kms./Days Job Card No. K.M. Reading Date CO% Servicing Dealer (Sign & Stamp)Range

1st Free Service - 500-750"Oil change

or 30-45days

4500-50002nd Free Service or240 days

3rd Free Service - 9500-10000"Oil change or240 days

14500-150001st Paid Service or 120 daysfrom last service

2nd Paid Service - 19500-20000"Oil change or 120 daysfrom last service

24500-250003rd Paid Service or 120 days

from last service4th Paid Service - 29500-30000"Oil change or 120 daysfrom last service

. . . . .. W h ic he ve r o cc ur s e ar lie r. U s e 'B a Ja JD TS -I 1 00 00 ' e ng in e 0 11 fo r 1 00 00 k ms d ra in In te rv al o r S AE 2 0W 5 0 A PI 'S L' J AS O M A g ra de fo r 5 00 0 k ms d ra in In te rv al.( An y o il c ha ng e d ur in g F re e /P a id s er vic e a re c ha rg ea ble to c us tom er ).


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Use only 8ajaj Genuine PartsFor optimum performanceof vehicle

For prolonged life ofcomponents & vehicleFor economicalmaintenance costFor rider's safety

Genuinity Test

BAJAJGENUINEparts

t:J!'scratch Hologram to find 'Genuine'Patrial transparent Hologram

1 , I " " " , , , , , , , , 0 L . . , , , , ' " ~ " " , ! '~..J'!')~ 'j ~I' I ' . . I ....~ ~ 1 I : .i I ! !1 I ' " . . . . .. . .. . . , .DE15103:1 qTY I, ND.~Ij DI~ ~II,~ PUlIlN "~I-1IS"" ~ 1 1"~ (III '.t . , I I ! l W I IIII I I l iU l I i I . . , , ,

".. -., -.. . 141 no oCTtl~t r~I.. JII, 1l~"J": ' i"U"; l r- ,,$ ~- I'1'jIIJ-~, ~ ~ ~ I 1 . . ! ! W I. CUt ' l ~iW'llf'1~"'I:.~'t".fl'I-.I"Golden Hologram ~Price Label

~~~': "~,q, 1 1 11-.,; -ru~':"'~~"'U'.' "J-JII ' , ~ . "', lSI. ' _ r - ' . . ,' " - 'f liD,,&l'< 1 i: b I iW ' ~ ', IP.lI.$: '~i~~'. '. I I o I o I i

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Documents

Pulsar 135 LS Owner's Manual_xx