Published 10/12 PART'S MANUAL - Bush Hog HOG / LAND MAINTENANCE REPAIR PARTS MANUAL INDEX PT5 POWERTRIM SICKLE BAR MARCH, 2012 ITEM PAGE NUMBER MOTOR ASSEMBLY

PT5/PT5-2 POWERTRIM

SICKLE BAR BOOM MOWER

Published 10/12

PART'S MANUALSECTION 90

©2009 Alamo Group Inc.

PARTS ORDERING GUIDE

The following instructions are offered to help eliminate needless delay and error in pro-cessing purchase orders for the equipment in this section.

1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required.

2. The Purchase Order must include the name and address of the person or organiza-tion ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered.

3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part.

4. The Manufacturer reserves the right to substitute parts where applicable.

5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order.

6. The Manufacturer reserves the right to change prices without prior notice.

For maximum safety and to guarantee optimum product reliability, always use genuine BUSH HOG Parts. The use of inferior replacement parts may causepremature or catastrophic failure which could result in serious injury or death.Direct any questions regarding parts to:

BUSH HOG2501 Griffin Ave. Selma, AL 36703www.bushhog.comContact Us800-304-2836

BUSH HOG / LAND MAINTENANCE REPAIR PARTS MANUAL

INDEXPT5 POWERTRIM SICKLE BAR

MARCH, 2012

ITEM PAGE NUMBER

MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-1CAB MOUNTING KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-2HYDRAULIC HOSE KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-3DECAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-4CABLE AND BRACKET MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-5HYDRAULIC VALVE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-6HYDRAULIC INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-7LIFT RAM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-8BOOMRAM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-9CUTTER BAR MOUNTING MODULE . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-10, 90-1-11DIPPER ARM MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-12, 90-1-13MAIN ARM MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-14, 90-1-15MAINFRAME REAR MOUNT MODULE . . . . . . . . . . . . . . . . . . . . . . . .90-1-16, 90-1-17CUTTER BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-18KNIFE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-19KNIFE HEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-20FLOW CONTROL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90-1-21


90-1-1

OCTOBER, 2012

MOTOR ASSEMBLY

REF. PARTNO. NO. DESCRIPTION QTY.

1 8301288 MOTOR C/W COUPLING & ELBOWS 12 8120003 ADAPTOR 3/4" JIC x 1/2" BSP MM 23 8650104 1/2"BSP BONDED SEAL PP45D *BI* 24 1090035 SPLINED ADAPTOR M02/14 15 8301045 ELBOW KIT C/W '0'RING & 3 BOLTS 16 8581330 UNION C/W FITTINGS 17 8600112 'O' RING 28 9343043 CAP SCREW M6 X 20 LG SKT 19 9100203 SPRING WASHER 6MM BZP*DIN 127B 110 8201134 TAB WASHER 111 8201135 THIN NUT M12 X 1.5P 112 8301267 MOTOR C/W FITTINGS 1

8699243 SEAL REPAIR KIT FOR MOTOR ASSY 1

1

2

3

2

12

3

8, 9

10, 11

8, 9

6

7

7

4 5

5


90-1-2

OCTOBER, 2012

CAB MOUNTING KIT


1 9213113 CAPSCREW M6 X 55 72 30.068.88 CAPSCREW M6 X 45MM 8.8 GRADE Z/P 23 30.209.71 CLAMP SINGLE 1" 64 30.209.73 COVER PLATE 35 42312.02 BRACKET, MOUNTING 16 08.317.01 PLATE - CONTROL BOX 17 41.046.01 PLATE - LEVER MOUNTING 18 30.070.64 NUT, NYLOC M6 Z/P 69 9100203 LOCKWASHER, 6MM 310 9193004 WING NUT, M8 BZP 211 06.729.02 PLASTIC PLUG 1"x10-12 SWG 212 05.948.37 WING NUT M6 X 1.0 313 9313054 CAPSCREW 8MM X 25 214 9100204 LOCKWASHER 8MM 215 9100104 FLATWASHER 8MM 2

1

2

3

3

33

56

8

8

912

10

14

15

7

1311

11

1

4

4


90-1-3

HOSE KIT SWING TRIMOCTOBER, 2012


1 08.958.49 HOSE 3/4” JIC FS/F90 4100MM LONG 1 2 08.958.41 HOSE 3/4” JIC FS/F90 3300MM LONG 13 08.957.20 HOSE 9/16” JIC FS/F90 1200MM LONG 24 08.957.25 HOSE 9/16” JIC FS/F90 1700MM LONG 25 08.957.36 HOSE 9/16” JIC FS/F90 2800MM LONG 26 08.958.17 HOSE 3/4” JIC FS/F90 950MM LONG 2

4

6

5

2

1

1

3


90-1-4

DECALKITMARCH,2012


1 02967827 DANGER DECAL, MULTI HAZARD 12 02958241 DANGER DECAL, IN OPERATION 13 02965262 WARNING DECAL, OIL LEAKS 14 02962764 PINCH POINT DECAL, SPECIFIC 45 02962765 PINCH POINT DECAL, GENERAL 16 02965093 ATTENTION OVERSPEED DECAL 17 3688303 SHARP BLADES DECAL 18 50063360 BUSH HOG LOGO DECAL 29 50068742 MODEL DECAL PT5 110 7103230 POP RIVET 411 N/A SERIAL NUMBER PLATE 112 D524 BOOKLET, SAFETY DECAL 113 22980.01 SMV DECAL, PLACKARD 114 00763977 NOTICE TO OWNER DECAL 1


90-1-5

CABLE AND BRACKET MODULEMARCH, 2012


1 9100103 FLATWASHER 6MM ZP 32 9100104 FLATWASHER 8MM 13 9163003 NYLOC NUT M6 64 9163004 NYLOC NUT M8 35 9343032 CAPSCREW M5 X 16 SOCKET HD. 86 7650306 BRACKET, ARM REST 17 8017067 KNOB, GREEN 18 09.968.99 KNOB, RED 19 8017068 KNOB-YELLOW 110 8017058 CONTROL HD/CABLE ASSY. 2.5M 411 04.282.70 STUD M6 X 191 BZP 312 1290270 OPERATING LABEL 113 1090313 CLAMP PLATE 114 1090124 VALVE MOUNT BAR 115 9213164 CAPSCREW M8 X 80 316 1090312 VALVE MOUNT PLATE 117 00751693 CAPSCREW M8 X 16 118 9313055 CAPSCREW M10 X 25 219 9100205 LOCKWASHER 10MM ZP 2

1

11

1012

10

6

5

4

18

16

6

19

14

13

15

17

2

107

9

8

3

3


90-1-6

VALVE MODULEOCTOBER, 2012

1

23 45 6

7 8


1 8130355 VALVE SD5/4 12 8581217 FITTING 3/8”BSPM - 3/4”JIC MALE 23 8130130 FITTING 3/8”BSP - 1/2” JIC RESTRICTOR ‘T’.9 24 1075115 FITTING, ADAPTOR 35 8581218 FITTING 3/8” BSPM -1/2” JICM LONG ADAPTOR 16 8581208 RESTRICTOR ADAPTOR 27 8581235 UNION, EXTENSION 3/8”BSP - 3/4” JIC 18 8650103 SEAL 3/8” 11


90-1-7

HYDRAULIC INSTALL KITOCTOBER, 2012


1 8590074 1/2" BSP QUICK RELEASE 22 11.068.69 ADAPTOR-TEE 3/8" BSP FMM 13 6000112 ADAPTOR 3/8" X 1/2" BSP MM 24 8650104 1/2" BSP BONDED SEAL PP45D *BI* 25 8581329 ELBOW C/W FITTINGS 16 8581585 1/4" BSP BLANKING CAP 17 8002108 DUST CAP 28 7135084 HOSE TIE 180.0 LG 79 7106187 NYLON STRAP -HOSE 310 1090306 LIFT RAM-JIC 111 1090303 REACH / ANGLE RAM ASSY.JIC 212 1090092 DRAIN LINE ADAPTOR-LARGE 113 1090093 DRAIN LINE ADAPTOR-SMALL 114 8501148 NYLON HOSE 5000 LG 115 00900913 SLEEVING BULK REEL -BLACK 80016 8581221 3/8" BSP FEMALE SWIVEL TO 2 17 8120003 ADAPTOR 1

11

10

8

9

16

16

12

13

23 17

44

5

6

1

17

7

11


90-1-8

LIFT RAM ASSEMBLYOctober, 2013


1 1090274 Ram 12 08.955.06 Adaptor, 3/8 BSP x 9/16-18 JIC 13 8124116 Blank - Restrictor 14 8650103 Seal 25 1130002 Bushing 16 1090306 Ram and Fittings 16A 8699188 Seal Repair Kit for Ram Cylinder 1

y

6A


90-1-9

MARCH, 2012

BOOM RAM ASSEMBLY


1 1090271P Ram 18699202 Seal Kit 1

2 08.955.06 Adaptor, 3/8 BSP x 9/16-18 JIC 13 8124126 Restrictor 0.9 mm 14 8650103 Seal 25 1130002 Bushing 16 1090303 Ram and Fittings 1

y


90-1-10

CUTTER BAR MOUNTING MODULEOCTOBER, 2012

36 18

25

9

14

14

26

35

11

18

3420 15

1915

13

12178

1

21

14

10

7

13

23

27

28 30

29

25

24

33, 32

16

12


90-1-11

CUTTER BAR MOUNTING MODULEOCTOBER, 2012


1 0100107 FLATWASHER 3/4" 12 0406235 STD EXTERNAL CIRCLIP 13 0406247 STD EXTERNAL CIRCLIP 14 0428120 SPRING DOWEL 10 X 20LG BZP 25 0600073 DEEP GROOVE BALL BEARING 16 1090037 RETAINING WASHER 17 1090102 SPACER SHIM 28 1090277 PIVOT TUBE W.ASSY. 19 1090278 CRANKSHAFT W.ASSY. 110 1090284 CUTTERBAR MOUNTING BRACKET WA 111 1090295 CONNECTING ROD 112 1090308 DRIVE COVER W.ASSY 113 9100105 FLATWASHER M10 514 9100205 LOCKWASHER 10MM BZP 715 9143005 CLEVELOCK NUT M10 COARSE 516 9313035 CAPSCREW M10 X 16 (COARSE) H.T. 217 9313055 CAPSCREW M10 X 25 (COARSE) H.T. 118 9313075 CAPSCREW M10 X 35 (COARSE) H.T. 419 9353085 LG SOCKET CSK, M10 X 40 120 9353105 SCKT HD C/SUNK SCREW M10 X 50MM 421 9501326 SPLIT PIN 5MM DIA. NOM. X 32MM 122 1090056 BEARING HSG 123 1090057 SPIGOT 124 1090059 BUSHING 125 2558416 SPRING DOWEL M12 X 50 126 1090061 SPRING DOWEL M7 X 40 127 0600074 BEARINGS 128 0401225 EXTERNAL CIRCLIP, 25MM DIA 129 9100206 LOCKWASHER 12MM BZP 130 9213116 CAPSCREW M12 X 55 (COURSE) 131 1090054 BEARING CAP 132 9100203 6MM SPRING WASHER BZP 133 9343023 CAPSCREW SOCKET HD.M6 X 1 X 12MM 134 1090058 SWIVEL 135 1090055 ROD 1


90-1-12

DIPPER ARM MODULEOCTOBER, 2012


90-1-13

DIPPER ARM MODULEOCTOBER, 2012


1 0425630 SPRING DOWEL 6 X 30 MM 22 0425640 SPRING DOWEL 6 X 40 MM 13 0901121 GREASE NIPPLE 1/8in BSP TAPER 14 1090001 HINGE BEARING-RAILKO 09109 25 1090002 BUSH CT542 X 7/16" LONG 66 1090038 MOTOR LOCATING RING 17 1090043 PIN W/A 18 1090046 ROD END PIN-REACH RAM 19 1090047 PIVOT PIN-OUTER ARM 110 1090048 ROD END PIN-ANGLE RAM 111 1090103 PLASTIC PLUG A1006 112 1090265 OUTER ARM 113 1090282 HOSE GUARD-OUTER ARM 114 1090279 SLAVE LINK 115 1090280 RADIUS ARM W.ASSY. FRONT 116 1090281 RADIUS ARM W.ASSY. REAR 117 7114076 HOSE CLAMP-LOWER 118 9100205 10MM SPRING WASHER BZP*DIN127B 219 9143004 CLEVELOK NUT 6 X 40 MM COARSE 420 9213104 CAPSCREW M8 X 50 (COARSE) H.T. 421 9313035 CAPSCREW M10 X 16 (COARSE) H.T. 122 9313065 CAPSCREW M10 X 30 (COARSE) H.T. 123 9501326 SPLIT PIN 5MM DIA. NOM.X 32MM 3


90-1-14

MAIN ARM MODULEOCTOBER, 2012


90-1-15

MAIN ARM MODULEOCTOBER, 2012


1 0100107 FLATWASHER 3/4" 12 0425522 SPRING DOWEL 5 X 22MM 13 0425540 SPRING DOWEL 5 X 40 MM 14 0901121 GREASE NIPPLE 1/8in BSP TAPER 25 1090003 SPRING LC-100K-8 16 1090040 INTERLOCK BLOCK 17 1090041 ARM INTERLOCK BAR 18 1090043 PIN W/A 29 1090262 MAIN ARM W.ASSY 110 1090283 HOSE GUARD-MAIN ARM 111 6012032 BUCKET PIVOT BUSH - PLASTIC 212 7012037 TENSION BUSH 413 7114076 HOSE CLAMP-LOWER 114 9100205 LOCKWASHER 10MM BZP*DIN127B 115 9143005 CLEVELOCK NUT M10 COARSE 116 9213125 CAPSCREW M10 X 60 (COARSE) H.T. 117 9313035 CAPSCREW M10 X 16 (COARSE) H.T. 118 9501326 SPLIT PIN 5MM DIA. NOM. X 32MM 1


90-1-16

MAINFRAME REAR MOUNT MODULEMARCH, 2012


90-1-17

MAINFRAME REAR MOUNT MODULEMARCH, 2012


1 T1657 PIN, LINKAGE, 3/4” 13 0425640 SPRING DOWEL 6 X 40 MM 14 0428150 SPRING DOWEL 10 X 50MM BZP 15 0901121 GREASE NIPPLE 1/8in BSP TAPER 26 1090022 SWING LINK 27 1090039 INTERLOCK LEVER 18 1090042 PIVOT PIN-MAIN ARM 19 1090044 BASE END PIN-LIFT RAM 110 1090260 MAIN FRAME W.ASSY 111 1090263 STAND LEG 112 6012026 DOUBLE PIPE CLAMPS 113 7012037 TENSION BUSH 414 7114076 HOSE CLAMP-LOWER 215 9163005 NYLOC NUT M10 116 9213165 CAPSCREW M10 X 80 (COARSE) H.T. 117 9501507 COTTER PINS 6 X 50MM BZP 118 1090024 SLEEVE 219 1090051 LEG PIN 120 1090264 INTERLOCK BAR 121 1090269 STABILIZER UPPER 222 1090270 STABILIZER-LOWER 223 1090050 INTERLOCK SPRING 224 1090025 LINKAGE BAR 125 1090023 SWING LINK PIN 226 9501326 SPLIT PIN 5MM DIA. NOM. X 32MM 627 0431104 SPRING COTTER 1/8" DIA 128 0100107 FLATWASHER 3/4" 229 0425525 SPRING DOWEL 5 X 25 LG BZP 130 0431217 MEDIUM LINCH PIN 331 1090384 SPACER TUBE - SWINGTRIM 132 9313087 CAPSCREW M16 X 40 (COARSE) H.T. 433 9100207 LOCKWASHER 16MM BZP 434 9113007 HEXNUT M16 COARSE *BI* 436 1090045 CHAIN ASSY REF 25200005 137 46505.01 HOLDER 138 ------ RIVET 239 ------ WASHER 1


90-1-18

CUTTER BAR ASSEMBLYOCTOBER, 2012

8

2

15 16 3

1

19

4

9

7

1310

51118

131710

1410

6, 12

7


1 1090151 BAR 12 1090327 KNIFE ASSY 13 1090292 KNIFE HEEL ASSEMBLY 14 1090152 KNIFE GUARD 15 9313065 CAPSCREW M10 X 30 (COARSE) H.T. 26 9313064 CAPSREW M8 X 30 (COARSE) H.T. 57 1090072 BAR SECTION 278 1090080 END FINGER 19 1090078 WASHER 10.5 1010 9113004 HEXNUT 8MM COARSE 2711 9113005 HEXNUT 10MM COARSE 212 9147004 SELF-LOCK NUT M8 UNPLATED 513 1090077 DOME HD BOLT 1014 1090073 DOME HD BOLT 1715 1090074 KNIFE CLIP 516 1090075 WEAR PLATE 517 1090119 DISC SPRING - 8MM I/D BZP 1018 9100205 LOCKWASHER 10MM BZP 1019 1090326 CUTTER BAR ASSEMBLY 1


KNIFE ASSEMBLYMARCH, 2011


1 1090150 Knife, Back 12 1090067 Knife Section 133 1090066 Knife Section 14 1090063 Rivet 395 1090064 Rivet 146 1090062 Rivet 57 1090069 Reinforcement 18 1090068 Plate 59 1090149 Knife Section 110 1090327 Knife Assembly 1

1)

i

i

90-1-19

t or

u

qe

w

t r y


90-1-20

KNIFE HEELMARCH, 2012


1 1090292 Knife Heel Assy 12 1090119 Washer, Disc Spring 8mm 43 9213104 Capscrew M8 x50 - HT 14 9163004 Lock Nut M8, Nylock 15 1090083 Plate 16 1090082 Plate 17 1090084 Rivet 28 9363044 Screw, Skt Hd M8 x 20 19 ----------- Hex Nut M8 x 1.25 110 9313044 Capscrew, M8 x 1.25 -29 311 9100204 Lockwasher M8 3

q

90-1-21

FLOW CONTROL VALVE KITMARCH, 2012


1 8104047 Flow Divider 12 8650104 Seal 33 8120003 Adaptor 34 1090157 Plate 15 9100103 Flatwasher, M6 26 9100203 Spring Washer, M6 47 9163003 Nyloc Nut M6 48 ------ Bolt, M6 x 60 29 ------ Bolt, M6 x 35 210 1090158 Clamp Plate 111 234430812 Adaptor Tee, 3/4" JIC MFM 112 08.958.08 Hose 3/8 Bore x 500mm JIC 90 x ST 113 8001122 Adaptor 3/4" JIC MF90 Compact Swivel Union 114 41658.10 3/4" JIC Hose 600mm Lg 1

2501 Griffin Ave.• Selma, AL 36703(334) 872-6261 • (334) 874-2700Parts Ordering 1-800-304-2836

Fax 1-800-572-1784www.bushhog.com

Documents

Published 10/12 PART'S MANUAL - Bush Hog HOG / LAND MAINTENANCE REPAIR PARTS MANUAL INDEX PT5 POWERTRIM SICKLE BAR MARCH, 2012 ITEM PAGE NUMBER MOTOR ASSEMBLY