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PtX scaling vs. Market Requirements 4/16/2014 Slide 1 CCUS Conference Columbia 04/14/ sunfire GmbH

PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

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Page 1: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

PtX scaling vs. Market Requirements

4/16/2014 Slide 1 CCUS Conference Columbia 04/14/ sunfire GmbH

Page 2: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Contents

4/16/2014 Slide 2 CCUS Conference Columbia 04/14/ sunfire GmbH

• Status SOEC-development

• Status Fuel 1 PtL-testplant

• Cost estimation

• Why aim for small scale PtX-units?

Page 3: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

BMBF-Project: Process & Work-Packages

4/16/2014 Slide 3 CCUS Conference Columbia 04/14/ sunfire GmbH

3 H2

3 H2OSteam

3H2O Liquid

Evaporation +141 kJ

Steam-Electrolysis +726 kJ

SynGas CO + H2O + 2H2 CO2

RWGS + 41 kJ

-CH2- + 2H2O

Synthesis -147 kJ

Recuperation

WP A: Steam Elektrolysis

WP B: RWGS Conversion & Synthesis

• Project start: 05/2012 for 36 months

• Total Budget: Ca. 11 Mio. €

• 10 Partners

Page 4: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Work Package A: Steam Electrolysis

4/16/2014 Slide 4 CCUS Conference Columbia 04/14/ sunfire GmbH

Major development goals for first SOEC – prototype – system

Degradation < 1%/1000 hrs

Reversible operation between Electrolysis and Fuel Cell mode

Power modulation

Scaling to 5-10 kW

Pressurized Operation (15/30 bars)

Page 5: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Work Package A: Results from Stack Generation # 6

4/16/2014 Slide 5 CCUS Conference Columbia 04/14/ sunfire GmbH

SOFC SOEC Robust reverse mode

Degradation: ca. 0,7%/1000h

@ commercially sufficient power density

Modulation: max – 0 – max in 30 min

Next tests: 15 min, 5 min, 30 sec

Major step towards industrialization of steam electrolysis!

Page 6: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Work Package A: Pressurized 5-10 kW System

4/16/2014 Slide 6 CCUS Conference Columbia 04/14/ sunfire GmbH

Testing facility to achieve minimum

differential pressures between

anode & cathode (completed).

Mobile protoype system;

installation in standard container

(under construction)

Page 7: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Work Package B: Fuel 1 Test Plant

4/16/2014 Slide 7 CCUS Conference Columbia 04/14/ sunfire GmbH

Fuel 1 test plant for RWGS & Fischer-Tropsch

• Planned capacity 1 bbl/day (159 Liters)

• Start up As of Q3/2014

Current status

• Process components installed

• Tubes, valves & controls under installation

• Software under development

Page 8: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Work Package B: Fuel 1 Test Plant

4/16/2014 Slide 8 CCUS Conference Columbia 04/14/ sunfire GmbH

RWGS-Reactor Steam drum

Destillation column

Fischer-Tropsch-

Reactor

Page 9: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Cost estimation for PtL MW-plants

4/16/2014 Slide 9 CCUS Conference Columbia 04/14/ sunfire GmbH

0

20

40

60

80

100

120

140

160

180

0 25 50 75 100

Inve

stit

ion

ssch

ätzu

ng

[Mio

. €

]

Elektrische Inputleistung [MWel]

Min. ca. 5-7 Mio. € (mass production not in sight)

Positive IRR as of ca. 10MW; bearing regulative risk (supercredits)

Positive IRR

Page 10: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

4/16/2014 Slide 10 CCUS Conference Columbia 04/14/ sunfire GmbH

The Energiewende requires storage capacity to ensure

1. Security of supply (seasonal storage)

2. Grid stability, mainly for mid & low-voltage grid

Large Fossil Power Plants

(low flexibility)

High Voltage

Grid

Mid & Low

Voltage Grid Consumer

Storage via PtX

Prosumer

(volatile power curves)

Compensation load required

Energiewende: technical & commercial requirements

Page 11: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

4/16/2014 Slide 11 CCUS Conference Columbia 04/14/ sunfire GmbH

PtX storage for the Energiewende

1. is mainly required in the mid & low voltage grids

=> 30 – 500 kW units (current best guess to be confirmend)

2. hardly operates beyond 2000 hrs/a in storage mode (low cap. ut.)

=> high capex/kWhstorage

=> regulative incentives (supercredits) are not sustainable (risk)

=> no commercial investment

What does a commercially attractive storage business model look like?

Increase Capacity Utilization by Inclusion of Power-Supply for storage downtimes

rSOC/PtXtP in one unit

Energiewende: technical & commercial requirements

Page 12: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

The concept of reversible Solid Oxide Cell (rSOC)

4/16/2014 Slide 12 CCUS Conference Columbia 04/14/ sunfire GmbH

Driven by the need for grid stability and high capacity utilization, PtX-units must be reversible to supply during energy shortage (XtP)

Grid connection allows flexible capacity share between storage & supply;

(other than batteries, compressed air etc.) => operation according to currently best revenues

PtX can supply other marktes (e.g. biofuel certificates) than XtP => extra revenues

PtX can produce high quality fuel, XtP can use low quality fuel=> cost/rev. optimisation

Various degrees of freedom reduce regulative risk for investors

decentral/lateral power storage & supply is strategic for the Energiewende

Page 13: PtX scaling vs. Market Requirements - Columbia Universityenergy.columbia.edu/files/2014/02/1-Ohlhausen... · 2/1/2014  · CCUS Conference Columbia 04/14/ sunfire GmbH 4/16/2014 Slide

Let´s make it real…

…and thanks for your attention!

4/16/2014 Slide 13 CCUS Conference Columbia 04/14/ sunfire GmbH