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PtX scaling vs. Market Requirements
4/16/2014 Slide 1 CCUS Conference Columbia 04/14/ sunfire GmbH
Contents
4/16/2014 Slide 2 CCUS Conference Columbia 04/14/ sunfire GmbH
• Status SOEC-development
• Status Fuel 1 PtL-testplant
• Cost estimation
• Why aim for small scale PtX-units?
BMBF-Project: Process & Work-Packages
4/16/2014 Slide 3 CCUS Conference Columbia 04/14/ sunfire GmbH
3 H2
3 H2OSteam
3H2O Liquid
Evaporation +141 kJ
Steam-Electrolysis +726 kJ
SynGas CO + H2O + 2H2 CO2
RWGS + 41 kJ
-CH2- + 2H2O
Synthesis -147 kJ
Recuperation
WP A: Steam Elektrolysis
WP B: RWGS Conversion & Synthesis
• Project start: 05/2012 for 36 months
• Total Budget: Ca. 11 Mio. €
• 10 Partners
Work Package A: Steam Electrolysis
4/16/2014 Slide 4 CCUS Conference Columbia 04/14/ sunfire GmbH
Major development goals for first SOEC – prototype – system
Degradation < 1%/1000 hrs
Reversible operation between Electrolysis and Fuel Cell mode
Power modulation
Scaling to 5-10 kW
Pressurized Operation (15/30 bars)
Work Package A: Results from Stack Generation # 6
4/16/2014 Slide 5 CCUS Conference Columbia 04/14/ sunfire GmbH
SOFC SOEC Robust reverse mode
Degradation: ca. 0,7%/1000h
@ commercially sufficient power density
Modulation: max – 0 – max in 30 min
Next tests: 15 min, 5 min, 30 sec
Major step towards industrialization of steam electrolysis!
Work Package A: Pressurized 5-10 kW System
4/16/2014 Slide 6 CCUS Conference Columbia 04/14/ sunfire GmbH
Testing facility to achieve minimum
differential pressures between
anode & cathode (completed).
Mobile protoype system;
installation in standard container
(under construction)
Work Package B: Fuel 1 Test Plant
4/16/2014 Slide 7 CCUS Conference Columbia 04/14/ sunfire GmbH
Fuel 1 test plant for RWGS & Fischer-Tropsch
• Planned capacity 1 bbl/day (159 Liters)
• Start up As of Q3/2014
Current status
• Process components installed
• Tubes, valves & controls under installation
• Software under development
Work Package B: Fuel 1 Test Plant
4/16/2014 Slide 8 CCUS Conference Columbia 04/14/ sunfire GmbH
RWGS-Reactor Steam drum
Destillation column
Fischer-Tropsch-
Reactor
Cost estimation for PtL MW-plants
4/16/2014 Slide 9 CCUS Conference Columbia 04/14/ sunfire GmbH
0
20
40
60
80
100
120
140
160
180
0 25 50 75 100
Inve
stit
ion
ssch
ätzu
ng
[Mio
. €
]
Elektrische Inputleistung [MWel]
Min. ca. 5-7 Mio. € (mass production not in sight)
Positive IRR as of ca. 10MW; bearing regulative risk (supercredits)
Positive IRR
4/16/2014 Slide 10 CCUS Conference Columbia 04/14/ sunfire GmbH
The Energiewende requires storage capacity to ensure
1. Security of supply (seasonal storage)
2. Grid stability, mainly for mid & low-voltage grid
Large Fossil Power Plants
(low flexibility)
High Voltage
Grid
Mid & Low
Voltage Grid Consumer
Storage via PtX
Prosumer
(volatile power curves)
Compensation load required
Energiewende: technical & commercial requirements
4/16/2014 Slide 11 CCUS Conference Columbia 04/14/ sunfire GmbH
PtX storage for the Energiewende
1. is mainly required in the mid & low voltage grids
=> 30 – 500 kW units (current best guess to be confirmend)
2. hardly operates beyond 2000 hrs/a in storage mode (low cap. ut.)
=> high capex/kWhstorage
=> regulative incentives (supercredits) are not sustainable (risk)
=> no commercial investment
What does a commercially attractive storage business model look like?
Increase Capacity Utilization by Inclusion of Power-Supply for storage downtimes
rSOC/PtXtP in one unit
Energiewende: technical & commercial requirements
The concept of reversible Solid Oxide Cell (rSOC)
4/16/2014 Slide 12 CCUS Conference Columbia 04/14/ sunfire GmbH
Driven by the need for grid stability and high capacity utilization, PtX-units must be reversible to supply during energy shortage (XtP)
Grid connection allows flexible capacity share between storage & supply;
(other than batteries, compressed air etc.) => operation according to currently best revenues
PtX can supply other marktes (e.g. biofuel certificates) than XtP => extra revenues
PtX can produce high quality fuel, XtP can use low quality fuel=> cost/rev. optimisation
Various degrees of freedom reduce regulative risk for investors
decentral/lateral power storage & supply is strategic for the Energiewende
Let´s make it real…
…and thanks for your attention!
4/16/2014 Slide 13 CCUS Conference Columbia 04/14/ sunfire GmbH