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NOVEMBER 2014 INDUSTRY Oil & Gas APPLICATION Crude Oil MANUFACTURER Ingersoll-Rand TYPE Single Stage Horizontal Split Case MODEL - SIZE 12x14-17FA STAGES 1 IMP. DIA. (IN.) - PROVEN RESULTS FOR ENGINEERED UPGRADES PUMP Hydro continued its support of the Oil & Gas industries earlier this month with a Full Train Validation Test of a remanufactured pump package for crude oil pipeline application. A Full Train Test validates not only the pump’s hydraulic performance, but the mechanical operability of the pump, motor, coupling, baseplate, etc. This validation provides customers with confidence in future operation and assurance prior to installation on site. Full Train Validation Test for Crude Oil Pipeline Pump A Certified Performance Test (CPT) and Net Positive Suction Head (NPSH) were performed in order to measure and establish the hydraulic performance of the pump. Using the known motor efficiency, a pump efficiency and overall system efficiency were established. Throughout testing, sound and vibration data were monitored and recorded continuously at 12 locations on the pump and motor. Waterfall and Bode plots were used to evaluate any existing sub-synchronous critical speeds. Mapping any existing critical speeds is crucial for any system, particularly those operated by Variable Frequency Drive (VFD) in which a multitude of load scenarios may be required of the pump. In this instance, Hydro’s VFD was utilized to pinpoint the exact running speed required to meet the expected load and pressure conditions on site. This test was performed within days of receiving the pump from the customer, allowing a swift turnaround time needed to ensure minimal downtime for the customer. HYDRO INC. l 40th Street • Chicago, IL 60607 l ph: 312-738-3000 l hydroinc.com Testing doesn’t interrupt our business. It is our business. PTR1411

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Page 1: ptr1411-pumptestingreport

NOVEMBER 2014

INDUSTRY Oil & Gas

APPLICATION Crude Oil

MANUFACTURER Ingersoll-Rand

TYPE Single Stage Horizontal Split Case

MODEL -

SIZE 12x14-17FA

STAGES 1

IMP. DIA. (IN.) -

P R O V E N R E S U L T S F O R E N G I N E E R E D U P G R A D E S

PUMP

Hydro continued its support of the Oil & Gas industries earlier this month with a Full Train Validation Test of a remanufactured pump package for crude oil pipeline application. A Full Train Test validates not only the pump’s hydraulic performance, but the mechanical operability of the pump, motor, coupling, baseplate, etc. This validation provides customers with confidence in future operation and assurance prior to installation on site.

Full Train Validation Test for Crude Oil Pipeline Pump

A Certified Performance Test (CPT) and Net Positive Suction Head (NPSH) were performed in order to measure and establish the hydraulic performance of the pump. Using the known motor efficiency, a pump efficiency and overall system efficiency were established. Throughout testing, sound and vibration data were monitored and recorded continuously at 12 locations on the pump and motor. Waterfall and Bode plots were used to evaluate any existing sub-synchronous critical speeds. Mapping any existing critical speeds is crucial for any system, particularly those operated by Variable Frequency Drive (VFD) in which a multitude of load scenarios may be required of the pump. In this instance, Hydro’s VFD was utilized to pinpoint the exact running speed required to meet the expected load and pressure conditions on site.

This test was performed within days of receiving the pump from the customer, allowing a swift turnaround time needed to ensure minimal downtime for the customer.

HYDRO INC. l 40th Street • Chicago, IL 60607 l ph: 312-738-3000 l hydroinc.com

Testing doesn’t interrupt our business. It is our business.

PTR1411